project 8.1 model a button maker - jackstech [licensed...

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Project 8.1 Model A Button Maker Introduction Interpreting dimensioned drawings is an important engineering skill. Using drawings to create a computer model of a part or product is also important. Communicating information effectively allows a group of people to function as a design team. In this project you will further develop your modeling skills and your ability to use a computer as an efficient communication tool. The skills that you learned earlier in this course will be systematically applied to model and sub- assemble the parts of the Button Maker. These sub-assemblies will be used later to create the final assembly and an assembly drawing for the Button Maker. Equipment Computer with 3D CAD solid modeling program © 2012 Project Lead The Way, Inc. Introduction to Engineering Design Project 8.1 Model A Button Maker – Page 1

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Page 1: Project 8.1 Model A Button Maker - jackstech [licensed …jackstech.pbworks.com/w/file/fetch/103623079/8.1.P... · Web viewCommunicating information effectively allows a group of

Project 8.1 Model A Button MakerIntroduction

Interpreting dimensioned drawings is an important engineering skill. Using drawings to create a computer model of a part or product is also important. Communicating information effectively allows a group of people to function as a design team.

In this project you will further develop your modeling skills and your ability to use a computer as an efficient communication tool. The skills that you learned earlier in this course will be systematically applied to model and sub-assemble the parts of the Button Maker. These sub-assemblies will be used later to create the final assembly and an assembly drawing for the Button Maker.

Equipment Computer with 3D CAD solid modeling program Engineering notebook CAD Files (Teacher will provide as applicable)

© 2012 Project Lead The Way, Inc.Introduction to Engineering Design Project 8.1 Model A Button Maker – Page 1

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Procedure1. Model the button maker parts required as noted by the word Model in the

Required column of the following table. You may have already modeled some of these parts in earlier activities. Crete models of other parts (Optional) as required by your instructor.

2. Create subassemblies as indicated in the table and drawings below. Use the parts you have created and/or part model files provided to you.

Sub Assembly

Item PART NUMBER Required Optional

Bottom Press Assembly

Assemble

1 BASE BEARING Model2 1/4 – 20 CAP NUT Model3 SMALL SNAP RING Model4 HANDLE PIVOT PIN ModelA BASE SUB-ASSEMBLY A AssembleB LOWER DIE SUB-ASSEMBLY B AssembleC HANDLE SUB-ASSEMBLY C AssembleD UPPER DIE SUB-ASSEMBLY D Assemble

Base Sub-Assembly A

Assemble

1 BASE PLATE Model2 RUBBER FOOT Model3 8-32 X 3/8 UNC SCREW Model4 VERTICAL SUPPORT Model5 5/16-18 HEX NUT Model5 5/16-18 X 9/16 BUTTON CAP SCREW Model6 RUBBER HANDLE SLEEVE Model7 METAL HANDLE INSERT Model8 7/16-14 X 1 3/8 SOCKET SET SCREW Model

Lower Die Sub-Assembly B

Assemble

1 BOTTOM DIE PLATE Model2 5/16-18 HEX NUT Model3 SEQUENCE LEVER ARM Model4 ¼ WASHER Model5 ¼-20 X 5/16 BUTTON CAP SCREW Model6 LOWER DIE 1 OUTER RING Model7 LOWER DIE 1 CENTER Model8 ¼-20 X ¾ SOCKET HEAD SCREW Model9 LOWER DIE 2 CENTER Model

10 LOWER DIE 2 OUTER RING Model11 LOWER DIE 2 SPACER Model12 BOTTOM DIE SPRING Model

Handle Sub-Assembly C

Assemble

1 HANDLE BODY Model2 ROLLER SPACER Model3 ROLLER INNER BEARING Model4 ROLLER OUTER BEARING Model

© 2012 Project Lead The Way, Inc.Introduction to Engineering Design Project 8.1 Model A Button Maker – Page 2

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Upper Die Sub-Assembly D

Assemble

1 UPPER DIE CENTER SUPPORT Model2 LARGE SNAP RING Model3 HANDLE RETENTION PIN Model4 UPPER DIE CENTER PIN Model5 UPPER DIE SPRING Model6 UPPER OUTER RING Model7 UPPER DIE PRESSURE RING Model8 #8-32 X 0.7 SCREW Model9 UPPER DIE CENTER Model

10 ¼-20 X 1 3/16 SOCKET HEAD SCREW Model

© 2012 Project Lead The Way, Inc.Introduction to Engineering Design Project 8.1 Model A Button Maker – Page 3

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Button Press TolerancesAll parts have the following tolerances:X.X = +/- .020X.XX = +/- .010X.XXX = +/- .005

© 2012 Project Lead The Way, Inc.Introduction to Engineering Design Project 8.1 Model A Button Maker – Page 4

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a. Model and assemble the following subassembly using the drawings provided.

© 2012 Project Lead The Way, Inc.Introduction to Engineering Design Project 8.1 Model A Button Maker – Page 6

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© 2012 Project Lead The Way, Inc.Introduction to Engineering Design Project 8.1 Model A Button Maker – Page 8

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© 2012 Project Lead The Way, Inc.Introduction to Engineering Design Project 8.1 Model A Button Maker – Page 9

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© 2012 Project Lead The Way, Inc.Introduction to Engineering Design Project 8.1 Model A Button Maker – Page 10

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b. Model and assemble the following subassembly using the drawings provided.

© 2012 Project Lead The Way, Inc.Introduction to Engineering Design Project 8.1 Model A Button Maker – Page 12

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c. Model and assemble the following subassembly using the drawings provided.

© 2012 Project Lead The Way, Inc.Introduction to Engineering Design Project 8.1 Model A Button Maker – Page 16

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d. Model and assemble the following subassembly using the drawings provided.

© 2012 Project Lead The Way, Inc.Introduction to Engineering Design Project 8.1 Model A Button Maker – Page 19

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Conclusion1. What is an offset and how is it used?

2. What is the difference between a mate and flush constraint?

3. What is a subassembly?

4. What advantages does CAD have over technical sketching?

5. What advantage is there to using algebraic equations instead of numerical values when defining the dimensions of a CAD model?

6. What three types of constraints can be applied to CAD sketches or models?

© 2012 Project Lead The Way, Inc.Introduction to Engineering Design Project 8.1 Model A Button Maker – Page 26