project „integra“ - ectr as a main engineering part of sap ... i_day v_mahle be… · ectr as a...

MAHLE Behr GmbH & Co. KG © MAHLE

Project „Integra“ -

ECTR as a Main Engineering Part of SAP PLM 7

Dieter Heinle

Jörg Stenner

MAHLE Behr GmbH & Co. KG, TDR, D. Heinle / J. Stenner , 3. Dezember 2013 2

© MAHLE

Company MAHLE Behr

Main Steps of SAP PLM7 Introduction

ECTR Demo

Agenda


© MAHLE

Sales and Employees 2012 by Regions

Facts and Figures – MAHLE Behr GmbH & Co. KG

© MAHLE

Employees

16,928

58%

17%

10%

15%

Europe North America South America and RoW Asia/Pacific

56%

25%

5%

15%

Sales

3,630 Mio €


© MAHLE

France

Hambach

Rouffach

Brazil

Arujá

Jundiaí/Sao Paulo

USA

Charleston

Dayton

Troy

Wixom

Locations

© MAHLE

Mexico

Querétaro

Ramos Arizpe

Germany

Berga

Kirchberg

Kornwestheim

Lippstadt

Mühlacker

Neustadt/Do.

Pforzheim

Schwäbisch Hall

Stuttgart

Vaihingen/Enz

Spain

Montblanc

Italy

Grugliasco

Afrika

Durban

Port Elizabeth

India

Chennai

Pune

Sanand

China

Jinan

Nanjing

Qingdao

Shanghai

Shiyan

Wuhan

Czech Republic

Holýšov

Mnichovo Hradiště

Ostrava Russia

Naberezhnye Chelny

Korea

Jangan

Locations

Research and Development

Facts and Figures – MAHLE Behr GmbH & Co. KG


© MAHLE 5

Product Portfolio Air Conditioning

Thermal Management

© MAHLE


© MAHLE 6

Product Portfolio Engine Cooling

Thermal Management

© MAHLE


© MAHLE

Objectives

“EDM” 1) as Product Data Management system is

out of maintenance , introduction 1995

The current PTO 2004 (“PDP”) needs to be re-

engineered in terms of integrated processes

Synchronisation with Mahle Group

Project “Integra”

1) Siemens Metaphase


© MAHLE

Global PLM Implementation in 3 Steps until End of 2016

Enhanced Change

Management (GTA++)

Validation Process Support

Logistics

Quality

Change Management

(Replace GTA GTA+)

Prototype & Series BOM (PSS)

Enhanced PDP Support

(MLM2 & PM)

Total PDP

Integration

Level 3

Enhance the

PDP process

chain

Level 2

Build PDP

Foundation

Level 1

2010 2011 2012 2013 2014 2015

Integra Roll-Out Realization Project Blue Print Pilot

Projects

New PDP

Project Management

Maturity Level Mgmt.

CAD Integration

Document Management

Variant Management (PSM)

Project “Integra”


© MAHLE

Demo ECTR

PLM – Level 1


© MAHLE

SAP PLM

DIR

DIR

DIR

DIR

DIR

DIR

47112255 V1 Package

47112255 V2 Package

The structures are stored incl. their single files in SAP PLM.

Already existing objects are recognized.

Stored as BOD structure.

Package data is managed under special

document type inside SAP PLM.

Import uses Cenit EnCo which is launched

directly from ECTR menu.

EnCo analyses file based package structure.

Existing package data can be identified in

SAP for re-use to prevent duplication (DELTA

import).

Package data is automatically placed in folder

named by DX-jobnumber.

Package data import

via EnCo


© MAHLE

Intuitive graphical User Interface for CAD systems (ECTR)

Viewing possibility directly within ECTR (integrated Viewer, no CAD needed)

Organizing the daily design work easily with ECTR GUI (tree view for detailled information, stored queries, directories for data import, data export, …)

“Load as stored” or with “last version” (precise & imprecise loading logic)

„Fast loading“ & viewing possible (cgr, jt, ...)

Intelligent data access worldwide (no replication set up required, no admin effort)

„Check-In / Keep working“ (continue working while Check-In)

PDM status within SAP PLM is visible in CAD (less switches from CAD to the SAP PLM)

Package data management fully integrated via EnCo in SAP (automatic Delta Import possible)

Automatic classification of STADE Master Models (reducing manual effort)

One base number – different concepts / different variants (always knowing what belongs together)

Summary „Big Points“

project „integra“ - ectr as a main engineering part of sap ... i_day v_mahle be… · ectr as a...

Documents