project linear winch ktc 240 - hjem - kolos · project linear winch ktc 240 po n° order n°...

8
KLEY France 30 Boulevard Bellerive 92566 RUEIL MALMAISON CEDEX (F) This document is the property of Kley France. Unauthorised reproduction forbidden. AREA or UNIT PROJECT LINEAR WINCH KTC 240 PO N° Order N° 3003476 of March 03 rd , 2011 General information DOC. TITLE DESIGN FILE (VOL 2) DOC. N° Contractor DOC N° 5050 REVISION 00 DATE November 09 th , 2011 CREATED BY PBA DOCUMENT STATUS FOR INFORMATION FOR APPROVAL Accepted Accepted with comments - Resubmit Kley France information KLEY FRANCE REFERENCE 670 - 1-KLND-11 CUSTOMER K.LUND Offshore as PRODUCT LINEAR WINCH KTC 240

Upload: dinhlien

Post on 30-May-2018

245 views

Category:

Documents


1 download

TRANSCRIPT

  • KLEY France 30 Boulevard Bellerive

    92566 RUEIL MALMAISON CEDEX (F)

    This document is the property of Kley France. Unauthorised reproduction forbidden.

    AREA or UNIT PROJECT LINEAR WINCH KTC 240 PO N Order N 3003476 of March 03rd, 2011

    General information

    DOC. TITLE DESIGN FILE (VOL 2) DOC. N Contractor

    DOC N 5050

    REVISION 00 DATE November 09th, 2011

    CREATED BY PBA

    DOCUMENT STATUS

    FOR INFORMATION

    FOR APPROVAL

    Accepted

    Accepted with comments - Resubmit

    Kley France information

    KLEY FRANCE REFERENCE 670 - 1-KLND-11

    CUSTOMER K.LUND Offshore as

    PRODUCT LINEAR WINCH KTC 240

    mgrTypewritten Text 10232400-001mgrTypewritten Text
  • LINEAR WINCH KTC 240

    DOCUMENT N

    REVISION 00

    DATE November 09th, 2011DESIGN FILE (VOL 2) PAGE 2 / 107

    This document is the property of Kley France. Unauthorised reproduction forbidden.

    HISTORIC of MODIFICATIONS

    REVISION N DATE MODIFICATIONS Initiated by

    Preliminary August 30th,

    2011 Preliminary version P.BAETEMAN

    00 November 09th,

    2011 First issue C. HAYRAULT

  • LINEAR WINCH KTC 240

    DOCUMENT N

    REVISION 00

    DATE November 09th, 2011DESIGN FILE (VOL 2) PAGE 3 / 107

    This document is the property of Kley France. Unauthorised reproduction forbidden.

    List of documents and drawings

    Volume 2: Design file

    K.LUND

    Ref:

    Doc title Doc reference

    Mechanical documents (Drawings & Parts Lists):

    5050 KTC 240 FOOTPRINTS 670 F 1000 00

    5050 KTC 240 LIFTING OFFSHORE (SHEET 1/2 & 2/2) 670 L 1000 00

    5050 KTC 240 LIFTING ONSHORE 670 L 1000 00

    5050 KTC 240 LINEAR WINCH G/A 670 M 1000 00

    5050 KTC 240 TRACTION BLOCK S/A 670 M 1100 01

    5050 KTC 240 MAIN CYLINDER S/A 670 M 1200 01

    5050 KTC 240 WEDGE CYLINDER S/A 670 M 1300 01

    5050 KTC 240 FRAME S/A 670 M 1400 01

    5050 KTC 240 BACK ROLLERS S/A 670 M 1500 01

    5050 KTC 240 LENGTH SENSOR S/A 670 M 1600 01

    5050 KTC 240 PIPING G/A 670 M 1700 01

    Hydraulical documents (Drawings & Parts Lists):

    5050 Hydraulical interconnection diagram 670 H 0000 01

    5050 WINCH diagram 670 H 1000 01

    Electrical documents (Drawings & Parts Lists):

    5050 Electrical interconnection diagram 670 E 0000 04

    5050 Electrical diagram, cabinet, list of parts & arrangement 670 E 1000 02

  • " N

    OTI

    CE :

    Inf

    orm

    atio

    n he

    rein

    pre

    sent

    ed is

    con

    fiden

    tial,

    prop

    rieta

    ryin

    form

    atio

    n of

    KL

    EY-F

    RAN

    CE.A

    ny p

    erso

    n ac

    cept

    ing

    this

    info

    rmat

    ion

    isre

    quire

    d to

    acc

    ept

    the

    sam

    e in

    con

    fiden

    ce,t

    o ag

    ree

    to m

    ake

    no d

    iscl

    osur

    e,us

    e,or

    dup

    licat

    ion

    ther

    eof

    exce

    pt a

    s au

    thor

    ized

    by

    K-F

    and

    to r

    etur

    n th

    esa

    me

    on r

    eque

    st"

    CUSTOMER REF:

    TEL: +33 (0) 1.41.39.86.70FAX: +33 (0) 1.41.39.86.86www.kleyfrance.fr

    30 Boulevard Bellerive92566 RUEIL-MALMAISON (F)

    SCALE SIZE NUMBER

    SHEET OF

    TITLE

    PROJECT

    1-KLND-11

    670 F 1000

    FOOT PRINT

    LINEAR WINCH KTC-240

    1:12.5

    LINEAR WINCH KTC-240

    395

    7970

    100

    Shim

    s

    3845

    362

    Shims to be machined at mounting on site

    WIRE ROPE AXIS

    End stopper and boltssupplied by others

    CoG

    TOP VIEW

    FRONT VIEW

    X

    Y

    Z1 A B

    A B

    150 1 150 1 150 1 150 1

    3350 1 480 1 3350 1

    1806

    1

    120

    ,5

    012

    0

    ,50

    285

    1640

    285

    250

    2110

    1

    8 x 2 Holes 26,5 for boldingon customer seatings :-M24 screw for fixation- or M30 screw for Z adjustement(supplied by others)

    PULLING LOAD

    End stopper and boltssupplied by others

    End stopper and boltssupplied by others

    Foundation to be calculateddesigned and supplied by others

    X

    Z

    Y

    Frontmisalignement

    0.2

    Backmisalignement

    5

    Storage unitForce : 5 -15T

    A

    B

    C

    D

    E

    F

    G

    H

    117

    1

    112

    ,2

    0

    172

    ,2

    0

    287

    ,2

    0

    347

    ,2

    0

    502

    ,2

    0

    225 ,20 1700 ,20 225 ,20

    395

    2 x 12 Holes 26for bolts M24 grade 10.9 T=543Nmsupplied by others

    LEFT VIEW

    Winch weight : 22.5 T

    Accelerations : x = 0.3g

    y = 0.5g

    z = g 0.3g

    Pulling load considered to be parallel to X axis

    Pulling load for deckloads calculation : 240 T X 143% = 343 T

    0 10/11/2011 AS BUILT PG JLS AF

    a 04/05/2011 First issue PG

    REV. DATE MODIFICATION AUTHOR CHECKED APPROUVED

    Historique des Rvisions

    Area

    DECK LOADSLOADS PER UNIT AREA

    Efforts applied at height = 395mm above winch basis

    A and BX +1750 kN -35 kNY 25 kNZ 100 kN

    C and DX 0 kNY 25 kNZ 100 kN

    E and FX 0 kNY 25 kNZ 100 kN

    G and HX 0 kNY 25 kNZ 100 kN

    A1

  • " N

    OTI

    CE :

    Inf

    orm

    atio

    n he

    rein

    pre

    sent

    ed is

    con

    fiden

    tial,

    prop

    rieta

    ryin

    form

    atio

    n of

    KL

    EY-F

    RAN

    CE.A

    ny p

    erso

    n ac

    cept

    ing

    this

    info

    rmat

    ion

    isre

    quire

    d to

    acc

    ept

    the

    sam

    e in

    con

    fiden

    ce,t

    o ag

    ree

    to m

    ake

    no d

    iscl

    osur

    e,us

    e,or

    dup

    licat

    ion

    ther

    eof

    exce

    pt a

    s au

    thor

    ized

    by

    K-F

    and

    to r

    etur

    n th

    esa

    me

    on r

    eque

    st"

    CUSTOMER REF:

    TEL: +33 (0) 1.41.39.86.70FAX: +33 (0) 1.41.39.86.86www.kleyfrance.fr

    30 Boulevard Bellerive92566 RUEIL-MALMAISON (F)

    SCALE SIZE NUMBER

    SHEET OF

    TITLE

    PROJECT

    1-KLND-11

    670 L 1000

    1 2

    Lifting

    LINEAR WINCH KTC-240

    1:20

    LINEAR WINCH KTC-240

    4280

    3128

    1898

    327

    380 2837

    1884

    13,52

    4 Sling legs Lg:3600mmmin SWL per sling : 6.5T

    4 Shackles 1" 1/2 GS2130 SWL 17T

    4 Holes 43 x 51

    Quad assembly

    CoG with gripper2232

    160 1912 160

    327

    28

    CoG with gripper

    3830

    1744

    335

    3589

    2403362

    1668

    75,75

    CoG with gripper

    4 Sling legs Lg:3300mmmin SWL per sling : 6.5T

    4 Shackles 1" 1/2 GS2130 SWL 17T

    4 Holes 43 x 51

    Quad assembly

    2232

    187 1858 187

    335

    30

    CoG with gripper

    29 26,5

    29,5 27,5

    LIFTING LUGS DNV 2.7.3 CERTIFIED FOR OFFSHORE LIFTING

    BACK FRAME BWEIGHT : 11300kg

    FRONT FRAME AWEIGHT : 10400kg

    OFFSHORE LIFTING CONFIGURATION N1

    LIFTING LUGS DNV 2.7.3 CERTIFIED FOR OFFSHORE LIFTING0 07/11/2011 AS BUILT PG JLS SBL

    b 13/09/2011 Update PG

    a 05/04/2011 First issue PG

    REV. DATE MODIFICATION AUTHOR CHECKED APPROUVED

    Historique des Rvisions

    A1

  • " N

    OTI

    CE :

    Inf

    orm

    atio

    n he

    rein

    pre

    sent

    ed is

    con

    fiden

    tial,

    prop

    rieta

    ryin

    form

    atio

    n of

    KL

    EY-F

    RAN

    CE.A

    ny p

    erso

    n ac

    cept

    ing

    this

    info

    rmat

    ion

    isre

    quire

    d to

    acc

    ept

    the

    sam

    e in

    con

    fiden

    ce,t

    o ag

    ree

    to m

    ake

    no d

    iscl

    osur

    e,us

    e,or

    dup

    licat

    ion

    ther

    eof

    exce

    pt a

    s au

    thor

    ized

    by

    K-F

    and

    to r

    etur

    n th

    esa

    me

    on r

    eque

    st"

    CUSTOMER REF:

    TEL: +33 (0) 1.41.39.86.70FAX: +33 (0) 1.41.39.86.86www.kleyfrance.fr

    30 Boulevard Bellerive92566 RUEIL-MALMAISON (F)

    SCALE SIZE NUMBER

    SHEET OF

    TITLE

    PROJECT

    1-KLND-11

    670 L 1000

    2 2

    Lifting

    LINEAR WINCH KTC-240

    1:20

    LINEAR WINCH KTC-2404280

    1845

    308

    3832

    2837380

    39,5

    CoG without Gripper

    4 Shackles 1" 1/2 GS2130 SWL 17T

    4 Holes 43 x 51

    Quad assembly

    4 Sling legs Lg:3600mmmin SWL per sling : 4.8T

    2232

    1960136 136

    308

    44,3

    CoG without Gripper

    3830

    1581

    317

    2406359

    3589

    87,2

    CoG without Gripper

    4 Sling legs Lg:3300mmmin SWL per sling : 4.8T

    4 Shackles 1" 1/2SWL 17T(Ref: GS2130)

    4 Holes 43 x 51

    Quad assembly

    2232

    137 1950 137

    1851

    317

    50,2

    CoG without Gripper

    1519

    883

    481,

    5

    311

    199

    755

    2,5

    CoG1608

    566,

    5

    343

    1422

    199

    4 Sling legs Lg:1000mmmin SWL per sling : 3.4T

    Quad assembly

    4 Shackles 3/4"SWL: 4,75 T

    CoG

    29 26,5

    29 27

    28,3 28,3

    LIFTING LUGS DNV 2.7.3 CERTIFIED FOR OFFSHORE LIFTING

    LIFTING LUGS DNV 2.7.3 CERTIFIED FOR OFFSHORE LIFTING

    BACK FRAME BWEIGHT : 7300kg

    FRONT FRAME AWEIGHT : 6400kg

    GRIPPER A and BWEIGHT : 4000kg unit

    LIFTING LUGS DNV 2.7.3 CERTIFIED FOR OFFSHORE LIFTING

    OFFSHORE LIFTING CONFIGURATION N 2

    0 10/10/2011 AS BUILT PG JLS SBL

    c 13/09/2011 Update PG

    b 07/09/2011 Add ref for grippers padeyes DC

    a 05/04/2011 First issue PG

    REV. DATE MODIFICATION AUTHOR CHECKED APPROUVED

    Historique des Rvisions

    A1

  • " N

    OTI

    CE :

    Inf

    orm

    atio

    n he

    rein

    pre

    sent

    ed is

    con

    fiden

    tial,

    prop

    rieta

    ryin

    form

    atio

    n of

    KL

    EY-F

    RAN

    CE.A

    ny p

    erso

    n ac

    cept

    ing

    this

    info

    rmat

    ion

    isre

    quire

    d to

    acc

    ept

    the

    sam

    e in

    con

    fiden

    ce,t

    o ag

    ree

    to m

    ake

    no d

    iscl

    osur

    e,us

    e,or

    dup

    licat

    ion

    ther

    eof

    exce

    pt a

    s au

    thor

    ized

    by

    K-F

    and

    to r

    etur

    n th

    esa

    me

    on r

    eque

    st"

    CUSTOMER REF:

    TEL: +33 (0) 1.41.39.86.70FAX: +33 (0) 1.41.39.86.86www.kleyfrance.fr

    30 Boulevard Bellerive92566 RUEIL-MALMAISON (F)

    SCALE SIZE NUMBER

    SHEET OF

    TITLE

    PROJECT

    1-KLND-11

    670 L 1000

    1 1

    Lifting

    LINEAR WINCH KTC-240

    1:20

    LINEAR WINCH KTC-240

    8110

    683

    6270

    362

    674

    3862

    331

    6685

    84,6

    CoG

    4 Holes 43 x 51

    4 Shackles 1" 1/2 GS2130 SWL 17T

    Quad assembly

    4 Sling legs Lg:7200mmLoad/sling : 10T

    187 1858 187

    136 1960 136

    331

    29

    CoG

    29 28

    LIFTING LUGS CERTIFIED FOR ONSHORE LIFTING(DNV standard 2-22 Lifting Appliance)

    LINEAR WINCH KTC-240WEIGHT : 21700kg

    ONSHORE LIFTING CONFIGURATION

    0 07/11/2011 AS BUILT PG JLS SBL

    b 14/09/2011 Update PG

    a 05/04/2011 First issue PG

    REV. DATE MODIFICATION AUTHOR CHECKED APPROUVED

    Historique des Rvisions

    A1

  • WeightSub-assemblyQtyRep

    PROJECT

    TITLE

    OFSHEET

    NUMBERSIZESCALE

    30 Boulevard Bellerive92566 RUEIL-MALMAISON (F)

    TEL: +33 (0) 1.41.39.86.70FAX: +33 (0) 1.41.39.86.86www.kleyfrance.fr

    CUSTOMER REF:

    " N

    OTI

    CE :

    Inf

    orm

    atio

    n he

    rein

    pre

    sent

    ed is

    con

    fiden

    tial,

    prop

    rieta

    ryin

    form

    atio

    n of

    KL

    EY-F

    RAN

    CE.A

    ny p

    erso

    n ac

    cept

    ing

    this

    info

    rmat

    ion

    isre

    quire

    d to

    acc

    ept

    the

    sam

    e in

    con

    fiden

    ce,t

    o ag

    ree

    to m

    ake

    no d

    iscl

    osur

    e,us

    e,or

    dup

    licat

    ion

    ther

    eof

    exce

    pt a

    s au

    thor

    ized

    by

    K-F

    and

    to r

    etur

    n th

    esa

    me

    on r

    eque

    st"

    LINEAR WINCH KTC-240

    1:20

    LINEAR WINCH KTC-240

    11

    670 M 1000

    1-KLND-11

    395

    100

    4161

    683

    79708110

    3830

    B

    B

    FRONT VIEW

    Supplied by shipyard

    Supplied by shipyard

    Supplied by shipyard

    Wire rope 90

    4 Lifting pad-eyes 43 x 514 Lifting pad-eyes 43 x 51

    306 1620 306

    = =

    620

    30

    2232

    225 2251700

    117

    11260

    115

    60

    155

    2 x 12 26

    LEFT VIEW

    120

    1806

    120

    2232

    Stroke 950

    A A

    TOP VIEW

    4 Main hydraulic cylindersBore 230Rod 170Stroke 950 mm

    100 200 400 500600

    700

    Front misalignment 0.2

    Back misalignement 5

    650

    2232

    1085

    RIGHT VIEW

    SECTION A-A

    240 T Storage unit force =5-15 T

    Z

    XY

    300

    SECTION B-B

    Qty: 1

    Weight: 21700 Kg

    0 07/11/2011 AS BUILT PG JLS SBL

    c 07/09/2011 Winch weight update DC SB

    b 01/04/2011 Up to date PG

    a 10/11/2010 First issue AP MG JLM

    REV. DATE MODIFICATION AUTHOR CHECKED APPROUVEDHistorique des Rvisions

    A1100

    200

    300

    400

    500

    600

    700

    GRIPPERS

    MAIN CYLINDER

    WEDGE CYLINDER

    FRAME

    BACK ROLLERS

    LENGTH SENSOR

    PIPING

    2

    4

    2

    1

    1

    1

    1

    715 kg x 4

    3983 kg x 2

    17 kg x 2

    10000 kg

    200 kg

    40 kg

    300 kg x 2