project mgmt set up of cement plant
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TRANSCRIPT
Set up of Cement plantfor
BUNIYAD Cement Limited.Thumdi, Surat (Gujarat)
Team Members :Abhishek Saxena (BLP012)Nihar Routray (BLP022)Abhishek Kumar (BLP038)Shankar Narayan (BLP039)Kushal Prakash (BLP061)
Brief Introduction
• Setting up of Clinkerisation Plant LM 63.3+3C based on dry process and Vertical Roller Mill (VRM) technology.
• All units in the upstream and downstream of the VRM will be designed for an installed cement production capacity of 270/303(OPC/PPC) tph.
• The total annual output of cement will be about 3.3 mtpa (average of 300 working days basis)
Project Goals
• Installation and commission of VRM LM 63.3+3C for BUNIYAD cements Ltd.
• Follow best practices in procurement, supplies, services and logistics.
• Ensure employee and client satisfaction.
• Train the employees of BUNIYAD cements Ltd
Scope of Work
• Engineering work of Loesche mills
• Procurement and delivery of all the equipments
• Supervision of installation and commissioning activities
•Verification of all statutory documents and NOC
Project Plan
• Statement of Work
• Roles and Responsibilities
• Work breakdown structure
• Project Schedule
• Communication Plan
Statement of Work
To setup, test and commission major and auxiliary assemblies of Cement Plant
Roles and Responsibilities
Activity
Team Members
Unit Head Mechanical Manager
Electrical Manager Civil Manager Production
ManagerMechanical
EngineerElectrical Engineer
Civil Engineer
Civil Work R S
Installation of Loesche Mill R S
Cold Commissioning R S
Hot Commissioning R
Maintenance R R S S
Quality Control R
Release Resource R S S S S
R=Responsibility S=Support
Work Breakdown Structure
• The complete project has been divided into 26 major tasks .
• These tasks have been further divided into subtasks.
Project Schedule
Start Date - 10th February, 2011
End Date - 20th October, 2011
Major Project Milestone
• Supply of all materials and auxiliaries 06-Jan-2011
• Startup of civil work 14- Feb-2011
• Startup of installation 15-Mar-2011
• Commissioning both hot and cold 10-Oct-2011
• Quality Check 11-Oct-2011
Communication PlanTYPE OF
INFORMATION/ PURPOSE
RECIPIENT/ PARTICIPANTS
TYPE FREQUENCY TRANSMITTAL METHOD
STORAGE LOCATION
SOURCE OF INFORMATION
RESPONSIBILITY
General Project
Information
BUNIYAD cement
Loesche
Meetings
As Needed E-mail Web Site HR Committee Reps. And/or
Projects Managers
HR Committee
Reps.
Project Weekly Status
Report
Department Managers
and Loesche
E-mail Weekly E-mail Web Site Team Members As per team levels
Project Deliverables
In accordance with time schedule
E-mail As and when
needed
Hardcopy Per Project Schedule
E-mail Web Site Unit head, Departme
nt Manager
Project Site Office
Execution Process Flow
Installation
• Commissioning1. Cold Commissioning2. Hot Commissioning3. Quality Control
• Maintenance
Manage people & Resources• Scope Creep
Hold meetings
Monitoring and Controlling
• Measure Performance • Create forecasts
• Perform Quality Control
• Perform Risk Audits
Project Closure
• Gain formal acceptance
• Complete final performance report
• Update Lessons learnt and Knowledge acquired during the project
• Release resources
Exhibit
Exhibit
Exhibit
Questions ?
Thank You