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Bahrain Polytechnic 14 Project Performance Status Report Mechanical Project 6 (project management) Husain Alfarhan 201102238/Yahya Saif 201001047/Raed Algharaifi 201101654/Ali Yusuf 201102285/Sayed Mujtaba 201101673

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Page 1: Project Performance Status Report · Project Performance Status Report ... This project performance report will highlight the current status of ... Stress concentration

Bahrain Polytechnic

14

Project Performance Status Report Mechanical Project 6 (project management)

Husain Alfarhan 201102238/Yahya Saif 201001047/Raed

Algharaifi 201101654/Ali Yusuf 201102285/Sayed Mujtaba

201101673

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Table of Contents Abstract .......................................................................................................... Error! Bookmark not defined.

No table of figures entries found. .................................................................. Error! Bookmark not defined.

Document Propose ....................................................................................................................................... 2

Project Status Summary ........................................................................................................................... 3

Current Status of Scope ............................................................................. Error! Bookmark not defined.

a) Work Completed ................................................................................ Error! Bookmark not defined.

b) Work in progress: ............................................................................... Error! Bookmark not defined.

c) Work not started ................................................................................ Error! Bookmark not defined.

Current status of Milestones: .................................................................................................................. 0

Current Status of Open Issues ................................................................................................................. 1

Current Status of Open Risks .................................................................................................................. 2

Current Status of Change Requests ........................................................................................................ 3

a. Change Request Log ............................................................................................................................. 3

Table of Tables Table 1: completed scope, schedule, and cost for the entire project .......................................................... 3

Table 1: completed scope, schedule, and cost for the until the end of semester 2..................................... 3

Table 2, Current status of Milestones ........................................................................................................... 0

Table 3, Current status of Open Issues ......................................................................................................... 1

Table 4, Current status of Open Risks ........................................................................................................... 2

Table 5, Change Request Log ........................................................................................................................ 3

Table 6, progress, planed cost and actual spent ........................................................................................... 6

Table 7, PV, EV, AC & BAC ............................................................................................................................. 7

Table 8, Project performance ....................................................................................................................... 7

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Document Propose

The aim of the report is to analyze the performance of the project to see how it is progressing in term of

scope, schedule, and cost relative to the plan. This report covers the period starting from 16-2-2014

(Sunday) and it 2-6-1015 (Tuesday). This project performance report will highlight the current status of

the scope including the accomplishments that were achieved so far, the work that is in progress and the

work that is not started yet. It will also highlight the issues that are currently occurring and will suggest

mitigation action that could eliminate and reduce their impacts. Furthermore it will predict the possible

future risks and will state how they can be avoided. It will also contain a list of changes that need to be

done to the project and will show a flow chart for the change in request plan.

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Project Status Summary:

Table 1: completed scope, schedule, and cost for the entire project

Scope Schedule Cost 48.73% 42.85 % 54.66%

Table 2: completed scope, schedule, and cost for the until the end of semester 2

Scope Schedule Cost 73.1% 64.28 % 104.37 %

Table 3: variance between the desired and actual completed scope, schedule, and cost for the until the end of semester 2

Scope Schedule Cost 26.9 % 35.72 % (871.568 BD) 4.37% (71.6 BD)

We have completed 33.33% of the scope in semester 1 and have completed 15.40% in semester 2. Therefore the total completed scope is 48.73% while we were supposed to complete 66.67% of the scope until the end of semester 2. This means our progress in scope until this moment is 73.1% of the planned scope for semester 2 and therefore the variance is equal to 26.9%. We have completed 42.85% of the entire project at this stage while we were supposed to complete 66.67% of the entire project. This means we are progressing at 64.28% which means we are behind the schedule by 35.72% (variance cost 2440*0.3572 = 871.568 BD)) We have spent 54.66% of the entire project budget (1640 BD out of 3000); since we should spend 1568.4 BD at this stage. This means we are getting 0.9563 BD worth of performance for every 1 BD spent (we used 104.37 % of the budget specified for semester 1 and 2) which means the variance is equal to 4.37 % (variance cost 1640*0.0437 = 71.6 BD)

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Current Status of Scope

a) Work Completed

Components type Deliverable Job required Baseline Period (Days)

Actual Period (Days)

Chassis Chassis frame D A M 110 120

Front suspension (type: double wishbone)

Sleeves

D A M 110 121 Bushings

Wishbones

Rear suspension (type: MacPherson)

Bolts

D A S 110 122 Ball joints

Coil over spring

Bearings

Interior Drives and passengers seats M 6 6

* Note: D: design. A: analysis. M: manufacturing. S: selecting

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b) Work in progress:

Components type Deliverable Job required Baseline Period (Days)

External components

Cooling system

Thermoset

D A S 108

Feed pump

Tubes

Cooling fan

Radiator

Safety relive valve

Steering system D A S 108

Breaking system

Connections

DAS 108 Master cylinder

Brake pads

Brake discs

Epicyclic gear box for the automatic transmission system.

DAS 108

Exhaust system D A S 108

* Note: D: designing. A: analyzing. M: manufacturing. S: selecting

c) Work not started

Deliverable Baseline Period (Days)

Designing and analyzing a deferential 20

Designing and analyzing rotating shaft that will transmit the power from the engine to the deferential.

29

Selecting suitable wheels size that will provide maximum possible performance. 8

Assembling components of the car together. 6

Testing the car to see if it meets the PDS. 7

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Current status of Milestones:

Table 4, Current status of Milestones

Milestone Baseline SD Baseline ED Actual SD Actual ED Status

M1 Chassis 16/02/2014 05/06/2014 16/02/2014 15/06/2014 C

M2 Front suspension 16/02/2014 05/06/2014 16/02/2014 16/06/2014 C

M3 Rear suspension: Bolts, ball joints,

coil-over, spring, bearings 16/02/2014 05/06/2014 16/02/2014 17/06/2014 C

M4 Simple seats 09/04/2014 14/04/2014 09/04/2014 14/04/2014 C

M5 Cooling system 14/09/2014 30/12/2014 14/09/2014 - IP

M6 Steering system 14/09/2014 30/12/2014 14/09/2014 - IP

M7 Breaking system 14/09/2014 30/12/2014 14/09/2014 - IP

M8 Epicyclic gear box 14/09/2014 30/12/2014 14/09/2014 - IP

M9 Exhaust system 14/09/2014 30/12/2014 14/09/2014 - IP

M10 Deferential 10/02/2015 01/03/2015 - - NS

M11 Rotating shaft 15/04/2015 13/05/2015 - - NS

M12 Wheels size 14/05/2015 21/05/2015 - - NS

M13 Assembling car components 22/05/2015 27/05/2015 - - NS

M14 Car testing 27/05/2015 02/06/2015 - - NS

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Current Status of Open Issues

Table 5, Current status of Open Issues

No. Description Root Cause Impact Contingency Plan

I1 Lack of time

Lack of experts assistance and therefore students took more time to solve the problems.

Lack of resources in the library which caused the students to spend long time researching in the internet.

The insufficient training that was given to the students resulted in manufacturing many parts out of tolerance and therefore they were remanufactured which resulted in time loss.

Delay in the plan.

More cost spent due to the remanufacturing.

Pressure on the students which affected their performance which correspondingly reduced the quality of the car.

Get experts assistance.

Provide username and passwords to students to scientific research databases (such as science-direct, springer, and Elsevier) and EBook library.

Increase the practical training period.

Extend the project period or work overtime.

Increase the number of students per team.

Less preferred solution: decrease the scope of the project.

I2 Damaging the accessories.

Insufficient training period.

Bad quality of accessories.

More money spent on purchasing new accessories.

Extend the training period.

Purchase high quality accessories

Putting rules and guidelines.

I3 Lack of Space Small Workshop.

Injuries have occurred because there are many students working with hazardous equipment in a small place.

Work on UOB labs.

I4 Lack of welding

machines.

There are only two welding machines, and one of them is not working properly.

Being behind the schedule.

Fixing the defective welding machine.

Rent welding machine.

I5 Bad welding

Insufficient training.

One of welding machines is not working properly.

The welding material is thinner than the required for welding mild steel.

Stress concentration.

Heat effected zone which makes the material weaker.

Increase the practice period.

Fixing the defective welding machine.

Purchase the exact welding material, and make sure that is fitted correctly.

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Current Status of Open Risks:

Table 6, Current status of Open Risks

No. Description Root Cause

Priority

(H,M,L)

Probabilit

y (%)

Impact

(H,M,)

Contingency Plan

R1 Chassis might be taken by

other students.

There are no rules or regulations about the ownership of the project in the university.

H 10 % H Writing an official letter to Keallen and

John asking them to keep the chassis.

R2 Running out of time for

manufacturing.

The specified time for the manufacturing is insufficient.

Too big scope targets.

H 90 % H

Increase manufacturing period.

Decrease the scope.

Increase the number of students per team.

R3 Bad welding Lack of practice. M 70 % M Increase the practice period.

Choose the best students in welding to do the welding.

R4 The budget might be reduced to 1000 BHD

Bahrain polytechnic management has many projects to do during 2014 and 2015.

M 40 % M

Negotiate with the management through explaining the importance, aims of the project, and strive to maintain their support.

Prepare plan B through finding alternative suppliers.

R5 Injuries

Working in a small workshop in a short period with high pressure.

Using dangerous machines and tools.

H 80 % H

Increase manufacturing period.

Working in UOB labs.

Applying safety procedures.

At least three students must have a valid first-aid license.

Wearing personal protective equipment including overall, safety shoes, safety glasses and gloves.

R6 Damaging the chassis during the relocation

process

Workers relocate the workshop machines, tools, tables several times each course.

L 40 % L

Putting rules and regulations (including a rule that states that the chassis should always be covered and rules governing the relocating process).

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Current Status of Change Requests

A. Change Request Log:

Table 7, Change Request Log

Change

Request

Number

Change Request Short Description Request Date Current Status

CR1

Do changes to the chassis design: because it was discovered that the stresses in practical are higher than what was calculated in theory, therefore new triangulations members will be added to the chassis frame, and also it will transformed from two drivers into one driver.

08/04/2014 In Review by Change

Control Board.

CR2 Extend the project period to have more time for manufacturing: because

the lack of time, it is required to have two more working weeks at least. 04/05/2014

Approved and Being Added to the Project Plan.

CR3

Change the rear suspension from McPherson to a solid axial: as the solid axial suspension is less complex and requires less time it is recommended to be used to overcome the lack of time issue.

20/04/2014 Rejected by the CCB.

CR4

Increase the budget in order to purchase high quality accessories: the accessories were getting damaged easily due to their cheap quality, therefore accessories with better quality is required.

01/06/2014 Rejected by the CCB.

CR5

Change the used material in manufacturing the suspension from mild steel 1020 to mild steel 1018: because in the analysis stages we realized that the stresses are high in the suspensions, therefore stronger material is required.

08/04/2014 Rejected by the CCB.

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B. Integrated Change Control Process (5)

The change request process was followed in the project was as illustrated in the flow chart below:

1. Change management process

2. Identify the need for a change by, Stakeholder, Customer, and Project Manager.

3. Change is to be logged by the Project Manager in the change request register.

4. Change request to be submitted by the Project Manager to Change Control Board “CCB”.

5. CCB meets “Change control meeting” to evaluate change and decides.

6. Project Manager informs the team by the changes, updates plans and baselines, Implement change if Change Control Board

“CCB” approves the change.

Figure 1: Change request process flow chart

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Moreover, the CCB uses a certain methodology to make their decision, which is shown in the flow chart below:

Figure 2: decision methodology flow chart

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Key Performance Indicators (KPI's):

NO Components Progress Planed cost Actual spent

1 Chassis 100% 150 BD 190 BD

2 Front suspension, Rear suspension, Bolts, ball

joints, coil-over, spring, bearings 100% 635 BD 580 BD 3

4

5 Simple seats 100% 35 BD 35 BD

Total 100% 820 BD 805 BD

NO Components Progress Planed cost Actual spent

1 Cooling system 66 % 180 BD 100 BD

2 Steering system 33 % 80 BD 30 BD

3 Braking system 33% 440 BD 80 BD

4 Epicyclic gear box 66 % 800 BD 575 BD

5 Exhaust system 33 % 120 BD 50 BD

Total 46.2 % 1620 BD 835 BD

NO Components Progress Planed cost Actual spent

1 Deferential 0% 100 BD 0 BD

2 Engine + Rotating shaft 0% 200 BD 0 BD

3 Wheels 0% 210 0 BD

4 Assembling car components 0% 40 BD 0 BD

5 Testing the car 0% 10 BD 0 BD

Total 0% 560 BD 0 BD Table 8, progress, planed cost and actual spent

Activity N.O Semester 1 Semester 2 Semester 3

Plan Actual Progress Plan Actual Progress Plan Actual Progress

A1 820 BD 805 BD 100 %

A2 1620 BD 835 BD 46.2%

A3 560 BD 0 BD 0%

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PV 820 +1620 = 2440 BD

EV (820 × 1) + (1620 × 0.462) + (560 × 0) = 1568.44 AC 805 + 835 = 1640 𝐵𝐷

BAC 3000 BD Table 9, PV, EV, AC & BAC

Control Value Interpretation

SV (schedule variance) EV- PV = 1568.44 – 2440 = -871.56 BD Behind schedule

SPI (schedule performance indicator) EV/PV = 1568.44/2440 = 0.6428 We are progressing at 64.28% of the pace we are expected to.

CV (cost variance) EV-AC = 1568.44-1640 = -71.56 We are spending more than planned by 71.56 BD

BD saving. (Losing)

CPI (cost performance variance) EV/AC = 1568.44/1640 = 0.9563 We are getting 0.9563 BD worth of performance for every 1 BD

spent. Bad

EAC (estimate at completion) BAC/CPI = 3000/0.9563 = 3137.1 BD New budget which is higher than original.

ETC (estimate to complete) EAC – AC = 3137.1-1640 = 1497.1 We will expect to spend this amount to

complete project

VAC (variance at completion) BAC-EAC = 3000-3137.1 = -137.1 We are expecting to lose 137.1 BD at the end of this project.

Table 10, Project performance

A. Schedule:

The project is behind Schedule.

Schedule Variance (SV): -871.56 BD.

Schedule Performance Index (SPI): 64.28 %

B. Cost:

The project is over Budget.

Cost Variance (CV): 71.56 BD.

Cost Performance Index (CPI): 0.9563.