project title: development of iter prm and standard parts … 2006/oral session 4/3... ·...

10-11.10.2006 Association Euroatom/MEdC 1

Project Title: Development of ITER PRM and Standard Parts Catalogues in CATIA V5 for Tritium-containing

Systems and Components

Alin LAZAR, Sebastian BRAD, Marius ZAMFIRACHE, Sorin SOARENicolae SOFALCA, Mihai VIJULIE

Deliverable 4: “Development of input on PRM and CATIA V5 Catalogues for WDS (Water Detritiation System) components”

Deliverable 2: “Development of 2-D and 3-D symbols for WDS (Water Detritiation System) components”


CATIA V5 is the software chosen to design and integrate in ITER both the systems: fluid and mechanical. The broad range of applications provides the ability to develop the design process from the functional 2D design (P&ID) to the 3D plant layouts and detailed design.

The Project Resource Management (PRM) is a framework of the project which on the one hand gives a tool to customize the working environment, on the other hand it organizes the design process to ensure design compliance with established standards, specifications, industrial conventions, terminology and practice. A PRM (Project Resource Management) and Standard Parts Catalogues in CATIA V5 for Tritium-containing Systems and Components is required. The selected standard and specification will be prepared and integrated into the PRM, in order to create 2D symbols and 3D parametrical part in CATIA V5. Catalogues for components as well as for standards and specifications are main parts of the CATIA V5 PRM.


Scope of Work:

A Project Resource Management system will be able to:• Control all resources of the Equipment and Systems (E&C) workbench in CATIA V5 for a certain project (ITER).• Enables to set and follow standards and design rules for a project.

Allows to:• Set up the necessary functions and attributes into the Feature Dictionaries for the applications of E&S• Define different object classes in the different Feature Dictionaries• Set proper attributes on the object classes• Build up the 2D symbols and 3D parametrical parts• Logically relate the functional 2D design with the 3D parametrical parts• Build up and manage 2D symbol catalogues• Build up and manage 3D parts catalogues• Manage parametric parts• Offer only proper parts to the designer (e.g. correct size)• Create reports


Feature dictionaryThe elements of P&ID, pipes, piping parts, equipment and instruments carry attribute information such as fluid type, pressure rating, insulation or material. The list of attributes is defined in the Feature Dictionary and consists of the standard industrial attributes implemented by default in CATIA V5 and project specific attributes defined by Project Administration.


The functional classes, physical classes and required functions for 2D symbols and 3D parts are also part of the feature dictionaries.


Users need to manage their resources in a way that is different from what they have been used to. In order to do that, it is necessary to select the project resource from the Menu Bar – Tools - Project Management – Select/Browse. Previously, system administrators could click Tools - Options in the menu bar, navigate to a tab and field, and enter information. Information such as directory paths for various resources without which the application cannot function - line list catalogs, user dictionaries, catalogs, is sown in figure.


For the application “Piping & Instrumentation Diagrams (P&ID)” from the “Equipment and Systems” workbench, the following settings were done (by Tritium Laboratory Karlsruhe (TLK) team) in the PRM in order to ensure compliance with established design standards:• The grid module for diagrams M = 2,5 mm;• 1,0 mm (0,4 M) for main flow lines;• 0,5 mm (0,2 M) for graphical symbols for equipment, rectangularframes, process equipment, subsidiary flow lines, energy carrier lines and auxiliary system lines;• 0,25 mm (0,1 M) for graphical symbols for valves and fittings and piping accessories, symbols for process measurement and control functions, control and data transmission line, reference lines, other auxiliary lines.


Development of 2D symbols The 2D symbols for the equipment and piping components were developed in

accordance with EN ISO 10628 standard, ISO 3511 (part I, II and IV) standard and DIN 28401standard and considering the classification and settings in the PRM in order to ensure compliance with the established design standards. These symbols were inserted in 2D catalogues linked with the main catalogue installed in PRM on CATIA SERVER at TLK-FZK and intensively tested in Piping & Instrumentation Diagrams.

According with the CATPipingITR classification, CATEquipmentITR classification and CATInstrumentITR classification, and using the EN ISO 10628 standard, ISO 3511 (part I, II and IV) standard, DIN 28401 standard and the settings from PRM, the following 2D symbols were developed:• for 2D Piping Classes: shut-off valves, controls valves, check valves, valves with safety functions, valve actuators, fittings, fittings with safety functions, nozzle, other graphical symbols.• For 2D Equipment Classes: liquid pumps, compressors, vacuum pump, blower, vessels, heat exchangers, heater and cooling facilities, condensers, reactors, and separation equipments.• for 2D Instrumentation Classes: On-line Instruments, In-line Instruments with down leader, In-line Instruments with side leader, Computer function instrument,Shared Display/Control Instruments, Controllers.


The Typing Procedure for 2D Symbols


The 2D Symbols catalogues

P&ID_PipingCatalog P&ID_EquipmentCatalog P&ID_InstrumentCatalog

PID_Symbols


All the symbols have been embedded in three catalogues: P&ID_PipingCatalog, P&ID_EquipmentCatalog, and P&ID_InstrumentCatalog. Those catalogues are linked to the main catalogue PID_Symbols. Also, the SymbolsAnnotatios catalogue was created in order to automatically place the notation for piping component, equipment components and instrumentation components in P&ID and PFD. The symbols and the catalogues for symbols were done after consultation with FZK team.

When placing a 2D symbol, the designer will directly access to main catalogue PID_Symbols.

The entire catalogues have been installed in the PRM on CATIA SERVER at TLK-FZK, together with the files that contain the 2D symbols.


A P&ID for WDS was developed, split in three part (one drawn by MEdC/ICIT team and the other two by FZK team). These three P&ID are connected each other using the on-off sheet connectors inserted from PID_Symbols catalogue.

The test P&ID realized by MEdC/ICIT team

N2

H2O

HTO

AV 1

05

Q

TI RCW+S+RT 301

PI RW+S+RP 301

PDI RA+RP 304

PI RA+Z+RP 302

KM 301

HV 304

HV 3

01

AV 3

01

Q

LI RS+RL 301

TK 301

AV 3

05

Q

HV 3

02HV 305

HV 303Q

WT 301KM 001

HV 306 HV 307

AV 303

AV 3

02 SV 003

HV 0

02

AV 004

SV 002

AV 005 AV 002

HV 001

LI RS+-RL 002

Q

LI RS+-RL 001

AV 001HV 003

AV 0

03

HV 107

AV 1

18

QI RW+S+RX 201

QI RA+Z+RQ 010

QDI RA+RQ 014

QI RW+S+RQ 012

QDI RA+RQ 015

QI RA+Z+RQ 011

QI RW+S+RQ 013

HV 108

KP 201

SV 101

HV 210HV 209

HV 106Q BD 103 BD 104

HV 110

LI RW+S+RL 103

RV 1

02

AV 1

03

AV 109

AV 1

10

AV 116

AV 117

LI RW+S+RL 104

Q

LI RW+S+RL 105

BD 102BD 101

LI RS+-RL 106

PI RW-RP 102

AV 101

AV 111

AV 1

04

AV 114

AV 113

HV 1

02

HV 1

03

HV 112HV 111

SV 103

KP 102

HV 101Q

PI RW-RP 101

AV 108

Q

BD 001

BD 002

TR 3

TR 3

TR 3

TR 3

TR 3

TR 3

TR 3

TR 3

EN e

EN e

EN e

EN e

EN e

TR 3

TR 3

FI RCRF 104

FI RCRF 103

HV 115

AV 107

FI RCRF 101

FI RCRF 301

EZ 001 EZ 002

TI RRT 306

TI RRT 302

TI RW+S+RT 303

St eak

HV 120 WT 401 HV 121

AV 119

AV 118

SV 0

01

AP BO CN DM EL FK

HI GJ FK EL DM CN BO AP

98

9

8

107

10

7

116

11

6

125

12

5

134

13

4

143

14

3

152

15

2

161

16

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The designer can generate a report that display the attributes of the components contained in P&ID. The report can be saved in HTML format, TXT format, XML format or XLS format.

Report generated from P&ID


The 3D components needed to be designed using the “Part Design” module that provides the tools for creating and managing the 3D components and also for creating parametrical parts.

The 3D part was done parametrically in order to allow the designer to modify these parameters according to his design. The parameters were organized in sets and are described for each part. The shape and dimension for those parts were choosing from different company catalogues and literatures available in library and on internet.

Development of 3D Parts

After consultations and reviewing the 3D parts with FZK-team, the following parts have been developed during the project:• for 3D Equipment Classes: isotope exchange columns, vessel, centrifugal pump, diaphragm pump with horizontal motor and diaphragm pump with vertical motor, permeatore, condenser, shell and tube heat exchanger, double-pipe heat exchanger, U-type heat exchanger, floating head heat exchanger electrolysis unit electrolyser, cooling machine, heating machine and chemical reactor.• for 3D Instruments Classes: level indicators with thread connection and with flange connection, pressure indicator with thread connection and with flange connection, differential pressure indicator, liquid flow metre.• for 3D Piping Classes: 90 Reducing Elbow, 90 Union Elbow, Reducing Tee, Union Tee, Cross, Reducing Union, Socket weld 90 Union Elbow, Socket weld Union, Socket weld Union Tee, and Socket weld Union Cross.


Parameter button

Isotopic Exchange Column

Development of 3D Parts for equipment


Vessel Centrifugal pump Diaphragm pump with horizontal motor

Diaphragm Pump with vertical motor Permeatore


Condenser

Shell and Tube Heat Exchanger

Double-pipe Heat Exchanger

U-type Heat Exchanger Floating Head Heat Exchanger


SPM electrolyser

Heating machine

Cooling machine

Chemical reactor


Pressure indicator with thread connection

Pressure indicator with flange connection Differential pressure indicator

Level indicator with temperature isolator

Level indicatorwith thread connection

Level indicator with flange connection

Development of 3D Parts for Instruments


Level indicator with tri-clamp connection Liquid flow system with thread connection

Liquid flow system with flange connection


90 Reducing Elbow

Reducing Tee Union Tee

90 Union Elbow

Cross

Design Table

Piping part

Command line

Development of 3D part for piping components


Reducing UnionSocket weld union Socket weld union elbow

Socket weld union Tee Socket weld union cross


The Typing Procedure for 3D SymbolsAll these components were needed to be typed and inserted in the test

catalogues according to the PRM-FZK-TLK developed by FZK team. During the typing procedure of the 3D components the Component Type was assigned, the Connectors were defined and all these were re-linked to the parametrical table. While typing, applications from the “Equipment and Systems” workbench were used. The Component Type for the physical parts were chosen from function defined in the PRM by the FZK team. The Connectors have been defined on the existing geometry built on parametrical part in the first part of the project. The tables corresponding to the typed parts had to be re-linked using the Piping Designand Equipment Arrangement applications to be Resolve by the means of the commands defined in the PRM. All the typed parts were tested in “Equipment and Systems” workbench prior to their embedding in the 3D parts catalogue.


Building the Component Type Re-link to the parametrical table

Define Connectors Associate attributes to connectors


The 3D test catalogues created in the Catalog Editor application for the 3D parts are: EquipmentParts catalogue, PipingPart catalogue and InstrumentParts catalogue. The catalogues have been built, after consultation with FZK team, to be tested the prior to their embedding in PRM. The test procedure was done according with the IKARUS-Project Instructions developed by FZK-team.

The 3D Symbols catalogues

EquipmentParts catalogue


PipingPart catalogue

InstrumentParts catalogue


There are tree way to place a part from a 3D part catalogues:1. Specific 3D parts are taken by the designer directly from the 3D Parts

Catalogs. In order to do that, the designer click on Insert- button in the menu bar. The Catalog Browser windows is displayed, allowing to the designer to chose the 3D part from catalog and inserted this into a 3D Layouts. In figure it is presented a diaphragm valve from the PipingPart catalogue.

Inserting the 3D parts from catalogues


2. Using the Place Piping Part button. In this case the 3D parts are inserted from catalogues by choosing the Function Type, Part Type and the Part Number .


3. The designer places the 3D components from the catalogues referring to the element from P&ID. It may be necessary to further complete specific characteristics of the 3D parts through attributes.


The criteria obtained from the Feature Dictionaries, Standards and Specifications are used to select the proper parts or to indicate to the designer that part can not be placed due lack of definition of Parts in the catalogue or due to the design rules. In case of the nonconformity of the criteria chosen by the designer with the criteria from PRM, the CATIA V5 generate an error messages with the criteria that don’t were achieved.


Test layout for 3D components


The following applications from CATIA V5 R 16 such as Piping & Instrumentation Diagrams, Part Design, Wireframe and Surface Design, Piping Design, Equipment Arrangement and Catalog Editor were used to develop the 2D symbols and 3D parts for piping, instruments and equipments components of a WDS system.

The 2D symbols for the equipment and piping components were developed in accordance with EN ISO 10628 standard, ISO 3511 (part I, II and IV) standard and DIN 28401standard and considering the classification and settings done in the PRM in order to ensure compliance with the established design standards. These symbols were inserted in 2D catalogues linked with the main catalogue installed in PRM on CATIA SERVER at TLK-FZK and intensively tested in Piping & Instrumentation Diagrams. The 2D graphical elements of P&ID, pipes, piping parts, instruments and equipments have attributed information that is defined in the PRM. Also, a P&ID for WDS was developed, split in three parts (one drawn by MEdC/ICIT team and the other two by FZK team) and a description for the 2D symbols development and typing procedure was written.

The 3D part for the equipment, instruments and piping components was developed according to the specifications, industrial conventions, terminology and literatures available in library, internet and practice. All parts were parametrically built in order to allow the designer to modify the part geometry according to his design. The 3D parts were typed in accordance with IKARUS-Project Instructions, inserted in 3D test catalogues and tested in Equipment and Systems workbench.

The PRM and the support documentation can be downloaded from http://fusioncadoffice.fzk.de.

Conclusions

http://fusioncadofice.fzk.de/


References:CATPipingITR classificationCATEquipmentITR classificationCATInstrumentITR classificationIKARUS-Project InstructionsCATIA DocumentationTritium Isotope Separation – Gheorghe Vasaru, 1993 by CRC Press, Inc.Centrifugal and Rotary Pumps. Fundamentals with Applications – Lev Nelik, 1999 by CRC Press LLCHeat Exchangers. Selection, Rating and Thermal Design – Sadik Kakac, Hongtan Liu, 1998 by CRC Press LLCPressure Vessel Handbook - Paul Buthod, 1983 by Publishing Ing., USAEuropean Standard – EN ISO 10628, 2000International Standard – ISO 3511 part I, II, IVDeutsche Normen – DIN 28401

project title: development of iter prm and standard parts … 2006/oral session 4/3... ·...

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