projection general arrangementjohn-tom.com/miscrplans/tractionenginekero/julian...notes: 1. all...

425.116.7

458.5 18.1

205.4

8.1

333 13.1

834 32.8

J.A.M. DE WAAL PAPAKURA NZ

PROJECT No 08-07-00 PROJECTION

A3Copyright ©

TITLEDWG SCALE: NTS @A3 OR AS SHOWN

DRAWING CONTENTS MODEL SCALE: 1:1

J.A.M. DE WAAL. 12 BRIGHTWELL STREET PAPAKURA 2110. NEW ZEALAND. PHONE: OO64 09 2988815. MOB: 0211791000 E-MAIL: [email protected].

JDW DRAUGHTING SERVICES

NOTES: THIS MODEL TRACTION ENGINE IS LOOSLY BASED ON UPON THE FULL-SIZE TRACTORS FORMERLY BUILT BY THE J. I. CASE CO. BUT IS NOT AN EXACT SCALE REPLICA

DATE

No: JULIAN-01SHEET: 01 OF 10 JUNE-2015GENERAL ARRANGEMENTKEROSINE FIRED MODEL STEAM TRACTION

ENGINE CALLED "JULIAN"JDWDS

NOTES:1. ALL ENGINEERING PRACTICES SHALL BE APPLIED WITH REGARDS TO HOLE AND SHAFT TOLERANCES.2. WHERE SCREWS OR BOLTS ARE USED THE CLEARANCE HOLES SHALL BE APPROXIMATELY 5% TO 8% LARGER THAN THE MATCHING TAPPED HOLE.3. PREFERABLY ALL TAPPED HOLES AND MATCHING SCREWS AND/OR BOLTS TO BE METRIC FINE (MF)4. MATERIALS SPECIFIED ON THE DRAWINGS ARE INDICATIVE ONLY. THE BUILDER CAN MAKE HIS/HER OWN MATERIAL CHOICE.5. INQUIRE AT THE APPROPRIATE AUTHORITIES WHETHER OR NOT THIS BOILER REQUIRES A PRESSURE TEST CERTIFICATE.6. ALL CONNECTIONS/JOINTS WHICH HAVE STEAM PRESSURE APPLIED TO IT SHALL BE SILVER/HARD SOLDERED.7. COMPRESSION SPRINGS ARE DRAWN IN COMPRESSED STATE (CP), UNCOMPRESSED STATE IS APPROX 40% TO 60% LONGER THEN COMPRESSED STATE.8. WHERE PREFERRED SCREW OR RIVETED CONNECTIONS CAN BE OMITTED AND PARTS CAN BE BONDED TOGETHER BY USING EITHER HIGH STRENGTH GLUE, EPOXY RESIN, OR SOLDER.9. PARTS WHICH ARE DIRECTLY EXPOSED TO STEAM AND/OR WATER SHOULD BE CONSTRUCTED USING NON-FERROUS OR NON CORROSIVE MATERIAL SUCH AS BRASS, BRONZE, GUNMETAL, STAINLESS STEEL, COPPER OR MONEL.10. THE ORDER IN WHICH THE PARTS/COMPONENTS ARE MANUFACTURED AND THE MODEL IS ASSEMBLED IS ENTIRELY LEFT TO THE BUILDER/MODEL MAKER.11. SEALS/GASKETS SHALL BE INSTALLED WHERE DEEMED NECESSARY12. ERRORS AND/OR OMISSIONS MAY OCCUR IN THE DRAWINGS, DO NOT HESITATE TO CONTACT ME SO THAT THE ERRORS/OMISSIONS CAN BE RECTIFIED.

OTHER ABBREVIATIONSPF = PRESS FITPCD = PITCH CIRCLE DIAMETERRM = REAMHEX = HEXAGON, 6SIDEDCP = COMPRESSEDKNL = KNURLEDSA-n-xxx = SUB ASSEMBLY-n-xxx

MATERIAL ABBREVIATIONS:ALU = ALUMINIUMBRS = BRASSBRZ = BRONZE OR GUNMETAL (BRZ/GM)CI = CAST IRONCU = COPPERGRA = GRAPHITEMS = MILD STEEL/BRIGHT MILD STEELS/S = SILVER STEEL OR STAINLESS STEELSPS = SPRING STEELSYN = SYNTHETIC MATERIAL SUCH AS VETON, NYLON, TEFLON OR RUBBER

IN GENERAL SYNTHETIC MATERIALS SOULD BE ABLE TO WITHSTAND THE HEAT AND PRESSURE(S) APPLIED TO THEM.

IMPORTANT:THE SAFE MAXIMUM WORKING STEAM PRESSURE FOR THIS MODEL IS 50PSI (3.45BAR)THE BOILER SHOULD TESTED TO TWICE THE WORKING PRESSURE.THE SAFETY VALVE SHOULD BE CALIBRATED TO THE MAXIMUM WORKING PRESSURE

QTY. PART NUMBER1 JULIAN-1-01-RH-HORN PLATE1 JULIAN-1-02-LH-HORN PLATE1 JULIAN-1-03-MOTION SUPPORT PLATE1 JULIAN-1-04-VALVE ROCKER MOUNT1 JULIAN-1-05-LH PLATFORM UNDER FRAME1 JULIAN-1-06-RH PLATFORM UNDER FRAME1 JULIAN-1-07-FOOTPLATE1 JULIAN-1-08-REAR FUEL BUNKER1 JULIAN-1-09A-LH-REAR FUEL BUNKER SIDE1 JULIAN-1-09B-RH-REAR FUEL BUNKER SIDE1 JULIAN-1-10A-LH-REAR FUEL BUNKER INSIDE1 JULIAN-1-10B-RH-REAR FUEL BUNKER INSIDE1 JULIAN-1-11A-LH-PLATFORM SIDE1 JULIAN-1-11B-RH-PLATFORM SIDE1 JULIAN-1-12-DRAW BAR1 JULIAN-1-13-DRAW BAR PIN1 JULIAN-1-14-REAR STEP1 JULIAN-1-14-REAR STEP6 JULIAN-1-15-BEARING BLOCK6 JULIAN-1-16-BEARING1 JULIAN-1-17-STEERING COLUMN TOP BRACKET1 JULIAN-1-18-THROTTLE CONTROL SHAFT1 JULIAN-1-19-DUMMY REVERSING QUADRANT1 JULIAN-1-20-REVERSING HANDLE1 JULIAN-1-21A-FUEL TANK BOTTOM PART1 JULIAN-1-21B-FUEL TANK TOP PART2 JULIAN-1-22-BURNER1 JULIAN-1-23-CENTER BURNER2 JULIAN-1-24-REAR ROOF SUPPORT POLE8 JULIAN-1-25-ROOF RAFTER2 JULIAN-1-26-ROOF END PLATE2 JULIAN-1-27-ROOF1 JULIAN-1-28-ROOF POLLE HOLDING BLOCK1 JULIAN-1-28-ROOF POLLE HOLDING BLOCK1 JULIAN-1-28-ROOF POLLE HOLDING BLOCK1 JULIAN-1-29-IDLER GEAR WHEEL SHAFT1 JULIAN-1-30-COAL BUNKER BOTTOM PLATE1 JULIAN-1-31-COAL BUNKER BOTTOM PLATE

QTY. PART NUMBER1 JULIAN-2-01-BOILER SHELL1 JULIAN-2-02-BOILER FRONT HEAD PLATE1 JULIAN-2-03-BOILER BACK HEAD PLATE3 JULIAN-2-04-BOILER TOP BUSH1 JULIAN-2-05A-BACK HEAD BUSH1 JULIAN-2-05B-BACK HEAD BUSH1 JULIAN-2-06-BOILER LONGITUDINAL STAY1 JULIAN-2-07-CENTER WATER PIPE1 JULIAN-2-08-LH WATER PIPE-11 JULIAN-2-09-RH WATER PIPE-11 JULIAN-2-10-BOILER OUTER CASING2 JULIAN-2-11- WATER PIPE-21 JULIAN-2-12-FIREBOX WRAPPER1 JULIAN-2-13-FIREBOX THROAT PLATE1 JULIAN-2-14-FIREBOX BACK PLATE1 JULIAN-2-15-BOILER FRONT SUPPORT PLATE1 JULIAN-2-16-STEAM DOME BOTTOM1 JULIAN-2-17-STEAM DOME TOP1 JULIAN-2-18-SMOKE STACK1 JULIAN-2-19-SMOKE BOX DOOR1 JULIAN-2-20-SMOKE BOX DOOR HINGE1 JULIAN-2-21-SMOKE BOX DOOR HINGE BRACKET1 JULIAN-2-22-PERCH BRACKET1 JULIAN-2-23-PERCH BRACKET STAY1 JULIAN-2-24-CYLINDER MOUNTING BRACKET1 JULIAN-2-25-CYLINDER1 JULIAN-2-26-CYLINDER FRONT LID1 JULIAN-2-27-CYLINDER REAR LID 1 JULIAN-2-28-CYLINDER REAR LID GLAND 2 JULIAN-2-29-CROSS HEAD GUIDE1 JULIAN-2-30-CYLINDER COVER1 JULIAN-2-31-VALVE CHEST1 JULIAN-2-32-VALVE CHEST COVER1 JULIAN-2-33-VALVE CHEST GLAND1 JULIAN-2-34-BLAST PIPE1 JULIAN-2-35-EXHAUST PIPE+FLANGE2 JULIAN-2-36-CONDENSATE RELEASE VALVE BODY2 JULIAN-2-37-CONDENSATE RELEASE VALVE SPINDLE1 JULIAN-2-38-FRONT RUNBOARD BRACKET1 JULIAN-2-39-REAR RUNBOARD BRACKET1 JULIAN-2-40-RUNBOARD+ STEPS1 JULIAN-2-41-STEERING BRACKET MOUNT

QTY. PART NUMBER1 JULIAN-2-41-STEERING BRACKET MOUNT1 JULIAN-2-42-LH STEERING BRACKET1 JULIAN-2-43-RH STEERING BRACKET1 JULIAN-2-44-WORM GEAR BUSH1 JULIAN-2-45-REGULATOR STAND1 JULIAN-2-46-STEAM SUPPLY CONNECTOR1 JULIAN-2-47-LUBRICATOR BODY1 JULIAN-2-48-STEAM SUPPLY PIPE2 JULIAN-2-49-STEERING CHAIN ROLLER BEARING1 JULIAN-2-50-SAFETY VALVE BODY1 JULIAN-2-51-SAFETY VALVE BALL1 JULIAN-2-52-SAFETY VALVE LIFTING STEM1 JULIAN-2-53-SAFETY VALVE SPRING1 JULIAN-2-54-SAFETY VALVE PRESSURE ADJUSTER1 JULIAN-2-55-WATER FILLER NIPPLE1 JULIAN-2-56-WATER LEVEL CHECK PIPE NIPPLE3 JULIAN-2-57-WTR LVL CHECK PIPE NUT1 JULIAN-2-58-WTR LVL CHECK PIPE1 JULIAN-2-59-PRESSURE GAUGE NIPPLE1 JULIAN-2-60-PRESSURE GAUGE2 JULIAN-2-61-PRESSURE GAUGE PIPE NUT1 JULIAN-2-62-PRESSURE GAUGE PIPE1 JULIAN-2-63-OUTER CASING ROOF POLE1 JULIAN-2-64-WTR LVL VALVE BODY1 JULIAN-2-65-WTR LVL VALVE SPINDLE1 JULIAN-2-66-WTR LVL VALVE SPINDLE NUT1 JULIAN-2-67-WTR LVL DISCHARGE PIPE1 JULIAN-2-68-WATER FILLER SCREW1 JULIAN-2-69-FUEL TANK FILLER CAP SCREW1 JULIAN-2-70-CHIMNEY INTERNAL MOUNTING PLATE1 JULIAN-2-71-NAME PLATE

QTY. PART NUMBER1 JULIAN-3-01-CRANKSHAFT1 JULIAN-3-02-CRANK DISC1 JULIAN-3-03-CRANK PIN1 JULIAN-3-04-CON-ROD1 JULIAN-3-05-CROSSHEAD CENTER PLATE - Copy2 JULIAN-3-06-CROSSHEAD SIDE PLATE1 JULIAN-3-07-CROSSHEAD GUDGEON PIN1 JULIAN-3-08-PISTON ROD1 JULIAN-3-09-PISTON1 JULIAN-3-10-VALVE ECCENTRIC1 JULIAN-3-11-ECCENTRIC DRIVE COLLAR1 JULIAN-3-12-ECCENTRIC STRAP2 JULIAN-3-13-ECC STRAP+ VALVE SPINDLE YOKE1 JULIAN-3-14-VALVE1 JULIAN-3-15-VALVE ROD1 JULIAN-3-16-VALVE ROCKER PLATE1 JULIAN-3-17-THROTTLE HANDLE1 JULIAN-3-18-THROTTLE CONTROL VALVE1 JULIAN-3-19-THROTTLE PULL WIRE2 JULIAN-3-20-FRONT WHEEL HUB2 JULIAN-3-21-FRONT WHEEL RIM32 JULIAN-3-22-FRONT WHEEL SPOKES2 JULIAN-3-23-REAR WHEEL HUB2 JULIAN-3-24-REAR WHEEL RIM48 JULIAN-3-25-REAR WHEEL SPOKES24 JULIAN-3-26A-REAR WHEEL GROUTER-LH24 JULIAN-3-26B-REAR WHEEL GROUTER-RH1 JULIAN-3-27-FLYWHEEL HUB1 JULIAN-3-28-FLYWHEEL RIM6 JULIAN-3-29-FLYWHEEL SPOKE1 JULIAN-3-30-FLYWHEELOUTER RIM1 JULIAN-3-31-FRONT WHEEL AXLE1 JULIAN-3-32-REAR WHEEL AXLE1 JULIAN-3-33-COUNTER SHAFT1 JULIAN-3-34-FRONT AXLE FORK1 JULIAN-3-35-FRONT AXLE FORK COLLAR1 JULIAN-3-36-CRANKSHAFT GEAR WHEEL-Z=321 JULIAN-3-37-IDLER GEAR WHEEL Z=661 JULIAN-3-38-COUNTER SHAFT GEAR WHEEL Z=812 JULIAN-3-39-COUNTER SHAFT GEAR WHEELZ=162 JULIAN-3-40-REAR WHEEL GEAR WHEEL Z=1206 JULIAN-3-41-REAR WHEEL SPACER2 JULIAN-3-42-REAR WHEELAXLE SPACER1 JULIAN-3-43-STEERING COLUMN1 JULIAN-3-44-STEERING WHEEL1 JULIAN-3-45-STEERING GEAR WHEELZ=201 JULIAN-3-46-STEERING CHAIN ROLLER1 JULIAN-3-47-STEERING CHAIN ROLLER COLLAR1 JULIAN-3-48-STEERING WORM GEAR

QTY. PART NUMBER2 JULIAN-3-49-STEERING CHAIN LUG1 JULIAN-3-50-STEERING CHAIN1 JULIAN-3-51-STEERING CHAIN2 JULIAN-3-52-CONTROL LEVER COLLAR1 JULIAN-3-53-ECCENTRIC STRAP GUIDE SCREW2 JULIAN-3-54-YOKE GUDGEON PIN1 JULIAN-3-55-VALVE ROCKER GUDGEON PIN1 JULIAN-3-56-REGULATOR PRESSURE SPRING2 JULIAN-3-57-GEAR WHEEL KEYS2 JULIAN-3-57-GEAR WHEEL KEYS2 JULIAN-3-58-COUNTER SHAFT COLLAR

QTY. PART NUMBER1 JULIAN-BASE FLOOR2 JULIAN-M3 NUT2 JULIAN-M3x10 A-K ROUND HEAD SCREW9 JULIAN-M4 NUT1 JULIAN-M4 WASHER8 JULIAN-M4x3-COUNTER SINK RIVET3 JULIAN-M4x4.5-ROUND HEAD RIVET94 JULIAN-M4x4-ROUND HEAD RIVET2 JULIAN-M4x5-ROUND HEAD RIVET14 JULIAN-M4x6 A-K ROUND HEAD SCREW16 JULIAN-M4x6-ROUND HEAD RIVET2 JULIAN-M4x8 A-K ROUND HEAD SCREW7 JULIAN-M4x8 GRUB SREW14 JULIAN-M4x10 A-K ROUND HEAD SCREW10 JULIAN-M4x10-ROUND HEAD RIVET26 JULIAN-M4x11-ROUND HEAD RIVET28 JULIAN-M4x12 A-K ROUND HEAD SCREW7 JULIAN-M4x30 A-K ROUND HEAD SCREW1 JULIAN-M4x35 THREADED ROD7 JULIAN-M5 NUT96 JULIAN-M5x7-COUNTER SINK RIVET5 JULIAN-M5x10 A-K ROUND HEAD SCREW14 JULIAN-M5x16 A-K ROUND HEAD SCREW13 JULIAN-M6 NUT6 JULIAN-M6x4.5-ROUND HEAD RIVET2 JULIAN-M6x4-ROUND HEAD RIVET2 JULIAN-M6x6.5 GRUB SREW9 JULIAN-M6x12 A-K ROUND HEAD SCREW2 JULIAN-M6x26 GRUB SREW1 JULIAN-M6x35 A-K ROUND HEAD SCREW1 JULIAN-M8 NUT2 JULIAN-M10 CIRCLIP



A3Copyright ©

TITLE

DWG SCALE: NTS @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1




DATE

No: JULIAN-02SHEET: 02 OF 10 JUNE-2015ISOMETRIC VIEW, BILL OF

MATERIALS AND NOTESKEROSINE FIRED MODEL STEAM TRACTION ENGINE CALLED "JULIAN"

JDWDS

MS

RIGHTHAND SIDE

168 9

2 2

2

184

13

114

13 114 25.5

10

10

10 10

10

10

72

54

52

10

10

257

10 10

6 4PL

12

30°

41.5

20

4 15PL

8

30°

15°

78

52

19

5

R47

SCALE 1:3

RH-SIDE ONLY

9

16

14

14 4

5 10.5

2

1-02 MS

MIRROR IMAGE OF 1-01

LEFTHAND SIDE

MS

44

2.5

SCALE 1:2

110

21

22

30 8

14

14

24.5

12

12

6 6PL

4 3PL

4

4

4

4.5 MS

20

R11

R3

41

20

M3

R4

26

7

12

12

10

10

14 2 7

4 R4

MS

LEFTHAND SIDE

193 175

36.5

38

70 114 6.5

13

6 3PL

SCALE 1:3

16.5 6x26=156 20.5

11

19

4 PL 2

23

M4

10

22

RIGHTHAND SIDE

MIRROR IMAGE OF 1-05

MSMS

20.5 6x26=156 20.5 44.5

28

28

4x16=

64

20.5

51

51

20.5

60 95

4 21PL 14

8 M4

M4

2mm THICK SCALE 1:3

MS

=

=

R12

8x17=

136

10 21 OPPOSITE FACE EQUAL

152

.5

62 62 103 103

71 71

38

3x19=57 3x19=57 3x18=54

17

3x18=54

17

13 13

10 12

21

21

78

33 33

4 ALL

23 6.5

SCALE 1:3

2 8 8

16 16 16 16

8

16

32 32

MS

LH-SIDE

152

.5

9

91

AKE OVER FROM 1-08

99

10

12

34

19 6 9

.5

4 ALL

AKE OVER FROM 1-08

SCALE 1:3

16

16

9

50

5

12

1-09BMIRROR IMAGE OF 1-09A

MS

RH-SIDE

LH-SIDE

MS

16

16

9

10

25

80

38 51

2 7

SCALE 1:2.5

10

42

2

M4

23

RH-SIDE

1-10B

MS

MIRROR IMAGE OF 1-10A

LH-SIDE

MS

178

2

23

13

6

SCALE 1:3

82.5

38

35

13

19

6

10

4x19=76 8

27

19

12

73

58

8

4 ALL

34

R2 20

RH-SIDE

MIRROR IMAGE OF 1-11A

MS

1-11B

MS

26 6 6

5

5

2

R3

R6.5

4

7.5

13

19

MS

3

2

3.5

22.6

2.2

12

MS

6 6 6x18=108

5.5

12

R6

4 ALL

SCALE 1:2

26 R6 2mm THICK

ALU

10

10

10 10

15

15

15 15

12

19PF

M4 4PL 15

7

6

10

3

BRZ

12RM

19PF

3

3

6

BRS

4 9 3

6.5 19 6.5

4 2PL

3

16

8

5

MS

M4

17

124 6.5 6.5 3

M4

6 SCALE 1:2.5

6

R6.5

30° 30°

R25

15 15 17.6 17.6

1.5

2

SCALE 1:2

BRS

6 5

2 2 M3

3

SR3

24

6

1.5

3.2

13

18

11

BRS

3

4

BRS

ALU

M6

9 6

6

10

12

162

10

5

GLUE OR SOLDER

SCALE 1:2

1-01 1-03

1-05

1-04

1-07

1-08

1-09A

1-10A

1-11A

1-121-13

1-14

1-15

1-16

1-17

1-18

1-19

1-201-24



A3Copyright ©

TITLE

DWG SCALE: 1:1.5 @A3 OR AS SHOWNDRAWING CONTENTS MODEL SCALE: 1:1




DATE

No: JULIAN-03SHEET: 03 OF 10 JUNE-2015PARTS AND ASSEMBLIESKEROSINE FIRED MODEL STEAM TRACTION


PLEASE NOTE DRAWING SCALE IS 1:1.5

BRS

CU

BRSCU

WICK MATERIAL

1 67.5 67.5

51

2

11 11 TUBE 6x5

13

16

43.5 43.5

25 25

9 51

6

SCALE 1:2.5

73.5 73.5 R6

32.5 36.5

45

52 144 2

2

TUBE 9x7

SCALE 1:2.5

188

REFER TO 1-22

WOOD

22

5.3 5.3

127 127

6mm THICK SCALE 1:3

MS

26

R3 R3

76 76

16

16

1.5mm THICK SCALE 1:2

128.2

129

6 R2

531mm LONG SCALE 1:3

WOOD

WOOD

11.2

12.8

6 6

5

15.5 53.5

9

MIRROR IMAGEREFER 1-28A

1-28B

WOOD

WOOD

6 6

9 2

2 2

1.2

21.2

15.5 53.5

5

MS

19H

EX

5 16 8

M8

10

MS

85

14

2 R12 19 19 19 19 R12

21

10

4 SCALE 1:2

MIRROR IMAGEOF 1-30

1-31

MS

CU

19 19 19 182 50 145 29

77

83

6 4PL 9 6PL

136 129 125

9.5

9.5

19

19

SCALE 1:3

CU

77

6

5

SCALE 1:2.5

13

25

30

22

6

77

5mm THICKSCALE 1:2.5

CU

BRZ

M10 22

3

6.5

19

BRZ

6.5 3

M16 29

25

BRZ 10 16

3

6.5

13

BRZ

12 396 12

M6

M6

8

CU

125

23.5

R11.5

18.2 R2

.5 TUBE 9x7

SCALE 1:2CU 125

R2.5

R11.5

21.9

25.5

SCALE 1:2

TUBE 9x7

2-09 20.3

R38.5CU

MIRROR IMAGE OF 2-08CU

12.5

R38.5 254

14

TUBE 6x5

MS

60

148

9.5

9.5

12

73

11

11

105

12 12

170

M5

102

120

M4

299.5

6

F

F

G

G

M4

13 HOLES EQUAL SPACED ON CIRCUMFERENCE

SCALE 1:3

73

32

32

5

243

19

22

22 M

4 M

4

50

15

33.5 111.5 27.5 4.5 (543)

12

12

M4

4

15

32

32

4

4

20° 20°

42.50°

M5

M5 M5

SECTION F-FSCALE 1 : 3

25° 25°

12 M4 M4

SECTION G-GSCALE 1 : 3

127

.5

15.5

R60

46.5 46.5 47.5 47.5

77

8

7 13

4

16

SCALE 1:3

10

58 58 2

16

6

5.5

7x16=

112

4

OPPOSITE FACE EQUAL

9.5

9.5

4

4 9

BRS

3

15.5

3.5

6.7

1.5 15

15 R60

1-21A

1-22

1-23

1-25

1-26

1-27

1-28A

1-28C

1-29

1-30

2-01

2-02

2-04

2-05A

2-05B

2-06

2-07

2-08

2-11

2-10

2-21



A3Copyright ©

TITLE





DATE




15 34 118 6.5 6.5

114 25 13

6 8PL

6

7x16=

112

83

4x14=

56

4 ALL

TAKE OVER FROM 2-10

C'SINK

SCALE 1:3

OTHER SIDE EQUAL

6

6

R3

102

13

SCALE 1:2.5

BRS

MS

R60

143

2

MS

BRS

R60

25

12

15

SCALE 1:2.5

116 2

20.5 20.5

10

5 R5

10

6

4x16=

56

66

50

6.5

11 53 57

36.5

2

64 R60

SCALE 1:2

22 22

4 4

R4

8

6.5

BRS

53

SR28.5

9

3

8

49

4

6.5

20

4

SCALE 1:2

3

4

57

8.5

ALU

BRS

BRS

32

42 48

38

1

8

1

134

12

18

48

22

M5

3 R60

SOLDER

SOLDER

SOLDER

32

32 32

16

16 25

25

39 39 R6.5

SCALE 1:3

MS

BRS 24 24

9

21

21 30 20

4

110

38

M4

SCALE 1:2.5

M4

SR6.5

6

13

5 R3

3

102

BRS MS

42

R4.5

R4.5

4 9

9

5

1

SCALE 1:2

2

3

74

6

MS

11 11

25° 25° 2

4

29.6

36

R60

SCALE 1:2

19 19

12

12

19

19 12

TAKE OVER FROM 2-10

BRS

7.5

8

5

R22.5 28 32.5 14

SCALE 1:2.5

12

26

5

9

170

55° 20°

20°

R60

27.50°

R6 R6

13.4 13.4

18.5

57.5

80.5

5

5

5 6.5

40.5

2

HOLES TO MATCH WITH PART 2-27

12

9

9

TAKE OVER FROM 2-10

CORNERS ANGLED 45deg

BRZ

R26

M5

12 8

PL

93 1

6 16

30

26

38

PCD

3.5

18

3.5

18

45°

4 HOLES EQUALLY SPACED ON PCD

5 22 22 5

12

12

M4 13 6PL

3 3 6.5

3

10

3

13DP

9 9

M5 M5

6 8 8

5

M3 8 2PL

BRZ 5 4PL

26

52

38

PCD

1.5

6.5

R2

SYNBRZ

5 4PL

52

26

M4 2PL

6.5R

M

38PC

D

45°

1.5 6.5 6.5

M12

9.5

6.5

R2

SEAL

BRZ 12 4

18H

EX

M12

MS

6

5

M4

113.5

M4

6

SCALE 1:2

R26

1

16

16

BRS 54

9 9

9.5 9.5

BRZ

SYN

8 5 22 22 5

12

4

12

4

19 19

8 8

4 6PL

12

5R

M

M8

2 SEAL

6 6

M8

16

4

5

54

32 TAKE OVER

FROM 2-31

6mm THICKSCALE 1:2

BRZ

BRZ

12H

EX

4 10

M8

5R

M

CU BRS 4

4 3

R9

52 10

3

12

12

14

7

20

TUBE 6x5R62

SOLDER

11

8

6

11

4

32

R8

193

76.5

SOLDER

16 24

R4

8

12.8

SCALE 1:3

M5

11 14

9.5

3 M5 6

.5

7

16.5

TUBE 5x4SOLDER

S/S

2

4

3

9

M5 16

3

KNL

92.5

R5.5

5

2

MS 6

12

16 5 5 MS

2

13 5 5

8

5

6

SCALE 1:2

16 5 33

6

6

4 ALL

6.5

6

16

16

6

12

2

R7

SCALE 1:2

MS

20

12

8

14 R7

16

24

25

11

R8

SCALE 1:2.5

22

12 12

4

28

2

R7

2-12

2-15

2-14

2-16

2-17

2-19

2-20

2-22

2-23

2-24

2-25

2-26

2-27

2-18

2-29

2-30

2-31

2-32

2-33

2-34

2-35

2-36 2-37

SCALE 1:2.5

2-38

2-39

2-41

2-42



A3Copyright ©

TITLE





DATE




2

54.5

31 2 2

28

2

SCALE 1:2

ALU or MS 73.5 6 6

16

5

23

4

SCALE 1 : 2

CHECKER PLATE

69

10

60°

SOLDER or GLUE

MS MS R7

36.5

16

11

R8

25

12

32°

30.5 6

44

VIEW-A

R7

12

12

22 28

4

2

R6

9

M6

17

VIEW A

17

27.4

6

BRS

5R

M

9PF

12

22 6

BRS

9

9 1

3 16

8 21

13

M4

M4 10

M4 10

11

42

5

10

M10

THRU

SCALE 1:2

13

6

6

M4 6

5 THRU

5

10

8

BRS

5

27 9 9

R4.5

9 M

4

5 M8

13.7

12

6

BRS

BRS

SYN

16

4

1

6

M12

12

M5

8

R2

3

5

3

14

11

47

27

8 R4.5

9

9 9 4 4

CU

BRS

BRS

9

9 2

7

3

R4.5

30.2

TUBE 6x5

32.5

9

60

10 16.7 SOLDER

SOLDER 9 9 R4.5

9

27

4 4PL 3

SCALE 1:2

BRZ

9

11PF

4 3

16

BRS

M10 13

8

14

16

4

16

0.5

10

4.5

M10 15 16HEX

6.5

SEAL

S/S S 7

S/S 2.5

14

4

1.2 120°

6

7 3.6

4.4

SCALE 1:1

SPS

9COILS

BRS

BRS

2 M10

2.5

6.5PCD

5 HOLES EQUALLY SPACED ON PCD

4.5mm THICKBRS

3 10 16

11

10 M

16

10

16

19 6

M10

9.5

9.5

BRS

BRS

BRS

6

5

M10

M10

10

8 4 9

12H

EX

BRSSYN

M10

7 10

6

1.5 13H

EX SEAL

CU

40

TUBE 6x5

SCALE 1:2

31 138

57

29

BRS

SYN

M8 5

7

4

19

10

4 M10

0.5

16HEX

8

SEAL

PROPRIETARY ITEM

5 M8

8

BRS

SYN

M8

7 10

5

1.5 11H

EX SEAL

CU

26

TUBE 5x4

BRS

ALU

3

12

5

10 128

R60

SOLDER or GLUE

12 12 32

R6

12

4 4

BRS 6

M10 11

11

9

9

M10

10

16 B

B

M5

5

9

6

M10

6 5

3

8 4

4

22 10

SECTION B-B

5

12

8

M4

M4

8

BRS

S/SKNL

3.5

6

10 22

3.5

6

M3 19

4

5

M5

BRSSYN

7 10

M10

13H

EX

5

1.5 SEAL

CU

79

42

R9 45°

TUBE 6x5

SCALE 1:2.5

BRS

M10

6 4

14H

EX

BRSSYN

9 12

M14

18H

EX

1.5

SEAL

BRS

17

R51

SCALE 1:2

26

32 32

16

16

22

22

38 38

5 4PL

BRS

64

50

10

10

R10 4 4

11

2mm THICK

1mm DEEP

43 160

3

12

SCALE 1:3MS

MS

6 6

52 70

16

M5

12 M6

10

4.5

9

3

19

MS

9 9 4 14H

EX

9

M6

MSBRZ

BRZ

9RM 12

5R

M

6.5

115.8 R4

12 12

R5

8

8 13

R1 PRESS FIT

SCALE 1:2

3

6

3

4.5

9

3

MS

R6

9.5 9.5

16

16

8 22 8

11

11

8

8

12 19 4 4PL

6

6

3 6

M4

SCALE 1:2

MS

11

11

11 11 8 8

19

19

5

2.5

R19

TAKE OVER FROM 3-05

2mm THICKSCALE 1:2

S/S

10 3 4

8HE

X 5

M3

MS

12

6.5

74.5 12

M4

M4

CI or GRA

SYN

26

M

4

26.2

22

4 4 12

SEALSCALE 1:2

MS 12

6.5 5

32 5 4.5

30

4.5

12

4

M4

MS

12

25

6 6

M4

10.5

BRSBRZ

32RM

50

21°

61

R23.5

32.7

M5

5

10

SOLDER

SCALE 1:2.5

M4

6 6

BRS M5

9

R4.5

9 9.5

M5

5

3.5 3.5

10

BRS 12.5 = =

25 3 9 8

14

=3.5= 10

2

=12.5=

2.5mm DEEP

S/S 12.5 3

5

3.5

5

M5

12

109.5

MS

25

18.5

2

R4.5

R4.5

5

5

R2.5

2mm THICKSCALE 1:2

BRS

6

R6.5

29 35

3

SR3

2

3mm THICKSCALE 1:2

37

26

R8

2 R3

4 5

BRS

4.5 9

3

3

SCALE 1:2

MS

3.5

3.8 3.8

3.5

1.5

216.5

MS

BRZ

19

(45)

12RM

15

26

3 9 21 9 3

30 4.5

SCALE 1:2

PRESS FIT

HOLES 22.5deg OFF SET

8 HOLES 5x5.5DEEP EQUALLY SPACED ON CIRCUMFERENCE

SCALE 1 : 2.5

MS

8.7

5PF

75

2

SCALE 1:2

2-40

MAKE SEPARATE

2-44

2-45

2-46

2-47

2-48

2-49

2-50

2-51

2-52 2-53

2-54

2-55

2-56

2-57

2-58

2-59

2-60

2-61

2-62

2-63

2-64

2-65

2-662-67

2-68

2-69

2-70

2-71

3-01

3-02

3-03

3-04

3-05

3-06

3-07

3-0-8

3-09

3-10

3-11

3-12

3-13

3-14

3-15

3-16

3-17

3-18

3-19

3-20

3-22



A3Copyright ©

TITLE





DATE




MS

165

169

13 16 16

160

30 7.5

8 HOLES 5 EQUALLY SPACED ON CIRCUMFERENCE HOLES 22.5deg OFF SET

PRESS FIT RING

SCALE 1:3

MS

12

52

9 58 9 29

M6 HOLES 15deg OFF SET

12 HOLES 5x5.5DEEP EQUALLY SPACED ON CIRCUMFERENCE

SCALE 1:2.5

MS

67 4.5 4.5

216

22

9

A

A12 GROUPS OF 3 HOLES 5x EQUALLY SPACED ON CIRCUMFERENCE

GROUP HOLES 15deg OFF SET

SCALE 1:3

7.50° 7.50°

5

SECTION A-ASCALE 1 : 3

MS

94.5

5PF

2

MS

67 4.5 4.5

29.8

TAKE OVER FROM 3-24

C'SINKC'SINK

2

R114.5

3-26BMIRROR IMAGE OF 3-26A

MS

MS

17.5 17.5

12

25

M4 30° 30° 12.5 12.5

6 HOLES 6 EQUALLY SPACED ON CIRCUMFERENCE

MS

108

114

9.5 9.5

9

6 HOLES 9 EQUALLY SPACED ON CIRCUMFERENCE

SCALE 1:2

MS

6

6 44.5

9

R57

MS

35

114P

F

125

MS

16 45

1

5

12

R2 14

16

6

16

14

12

45

1

5 (284)

7 M4 M4

7

1.3

26 26 49 49

C'BORE C'BORE

SCALE 1:2

MS

38.5 38.5 257

12

M6 M6 (334)

MS 9 160 9

6

12

9 9

2

2

DRILL AFTER ASSEMBLY

MS

R8

16 6.5 6.5

17.5

17.5

12

44.5

SCALE 1:2

R7

9.5

9.5

6

9.5 9.5

29

MS M6

M6

12 25

6 6

MS

19

12

31 34 37

32 TEETH

3P

F 19 20

10

9

7

1

2

DETAIL BSCALE 3 : 1

R16

R16

BRZ

MS

10RM

13

19

67

73 70

PRESS FIT BUSH

66 TEETHSAME TEETH PROFILE AS PER 3-36

7

9

MS

2

12PF

83 86 89

81 TEETH

DRIL AFTER ASSEMBLY

9mm THICKSCALE 1:2

SAME TEETH PROFILE AS PER 3-36

3-39MS

6P

F

2

2

14 17 20

16 TEETH9mm THICK


DRIL AFTER ASSEMBLY

3-39

12

5

4.5 4.5

60°

25

110

124 127 130

38

PCD


120 TEETH

SCALE 1:2MS

9

1.5 1.5

MS 5 9

3

SCALE 1:1

MS 12 20

16

SCALE 1:2

MS 278 12 10

5

3PF 3PF

10

13

PRESS FIT AFTER ASSEMBLY

MS

15.5

5

9

3

6

6.5

29.5

29°

3

3

52

5

5 SPOKES EQUALLY SPACED

SCALE 1:2

MS

4PF

17

9.5 9 4.5

16

R8

9 18.3 21.2 23.9


20 TEETH

MS

3PF 4PF 4P 4

9

14.5 21 73 19.5 3 19

17

19

(131)

MS

3

9 16

3 6

MS 12

5

4.5

3

16.8

19 9

19.8

WORM GEAR TO MATCH GEAR WHEEL 3-45

MS

M4

7

7 3

7

16

CHAIN

CHAIN

3-51

PARTS 3-50 AND 3-51 REPRESENTS THE APPROXIMATE CONTOUR AND LENGTH OF THE STEERING CHAIN.THE BUILDER TO DETERMINE APPROPRIATE LINK SHAPE AND SIZE

9

246.5

38 4

4

19.5

MS M3 6

3

12

3

6

MS

M4

8

2

3 SCALE 1:1

MS

7HE

X

3 6.5 7.5

M5

5

MS

8HE

X

M3

5 3 3

5

SCALE 1:1

7

7 COILS

5

6

SCALE 1:1

SPS

2

9

SCALE 1:1

2

18

SCALE 1:1

S/S

S/S

MS 12

25

M4 M

4 3.5

7

3-21

3-23

3-24

3-25

3-26A

3-27

3-28

3-29

3-30

3-31

3-32

3-333-34

3-35

3-36

3-383-40

3-413-42

3-43

3-44

3-45

3-46

3-47

3-48

3-49

3-50

3-52

3-53

3-54

3-55

3-56

3-57A

3-57B

3-58



A3Copyright ©

TITLE





DATE




1-03

1-011-02

1-20

1-17

SA-1-104

SA-1-104

SA-1-104

SA-1-104

SA-1-104

SA-1-104

1-29

SA-1-107

SA-1-101

1-11B

1-07

SA-1-102

1-09A

1-09B

1-10A

1-08

1-14

1-14

1-12 1-13

1-30

1-31

SA-1-106

1-10B

SA-1-103

SA-1-104

1-15

1-23

1-22

1-22 1-21B1-21A

SA-1-105

1-19

1-18

SA-1-1071-24 1-24

1-05

1-061-11A

2-69

SA-1-105

1-16

SA-1-102

SA-1-103 SA-1-110 69 69 69 69 69 69 69

413

146

1-26

1-26 1-25 1-25 1-25 1-25 1-25 1-25 1-25 1-251-28B

1-28A

1-28C 1-27

1-27

SA-1-106

2-03

2-55 2-05A

2-05B

2-562-57

2-58

SA-2-201

2-15 2-012-04

2-45

2-042-04

2-59

2-61

2-612-60

2-62

2-112-11

2-08

2-07

2-09

SA-2-212

SA-2-201SA-2-2022-06

SA-2=206

SA-2=207

2-34

2-70

SA-2-203

2-19

2-20

2-21

2-71

SA-2-206

2-36

2-37

SA-2-208

2-48

2-32

2-31

2-25

2-30

2-26

2-272-29

2-29

2-24

2-28

2-33

SA-2-211

SA-2-208SA-2-2082-35

SA-2-207

2-18

2-10

2-63

2-17

2-16

2-23

2-22

2-47

2-46

SA-2-211

2-392-40

2-38

SA-2-209

2-49

2-422-41

SA-2-210

2-492-43

2-41

2-44

SA-2-210

2-52

2-54

2-53

2-51

2-50

SA-2-212



A3Copyright ©

TITLE





DATE



SA-2-213

2-65

2-662-57

2-64

2-57

2-67

2-12 2-14

2-13

SA-2-210 SA-2-210 SA-2-204

SA-2-203

SA-2-204

SA-2-209SA-2-205

SA-2-205

SA-2-202

SA-2-220

3-03

3-02 3-10 3-11 3-013-36

SA-3-308

SA-3-301

3-06

3-06 3-053-07

SA-3-302

3-09 3-08

SA-3-302

SA-3-303

3-54 3-13 3-123-53

SA-3-304

3-14

3-153-13

3-54SA-3-305

3-213-203-22

SA-3-306

3-26A

3-24

3-25

3-40

3-23

SA-3-307A

3-23 3-40

3-26B

3-24

3-25

SA-3-307B

3-29 3-29

3-29

3-293-29

3-29

3-30

3-273-28

SA-3-308

3-34

3-31

3-493-49

SA-3-309SA-3-306

SA-3-306

SA-3-310

3-32

SA-3-307A

SA-3-307B

3-39 3-573-58

3-38

3-39

3-57

SA-3-311

3-48

3-43

3-44

SA-3-312

3-45 3-46

SA-3-313 3-47



A3Copyright ©

TITLE





DATE



SA-1-110

SA-2-220

SA-4-401

SA-3-305

SA-3-309

SA-3-312

3-37

SA-3-313

SA-3-311

3-183-193-17

SA-4-402

SA-4-401SA-3-301

SA-3-303

SA-3-304

SA-3-309 SA-3-310

3-16

3-503-51

3-56

SCALE 1 : 3.5



A3Copyright ©

TITLE





DATE



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