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    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.1

    MechanicalMechanicalMMEE

    SS

    EngineeringEngineering

    ScienceScience

    2

    MMechanicalechanical EEngineeringngineering SSciencecience

    1. Properties of steam

    2. Steam boilers

    3. Steam turbines

    4. Refrigeration5. I. C. Engines

    6. Lubrication

    1. Transmission of power

    2. Machine tools

    3. Casting

    4. Forging5. Welding

    6. Milling machine

    7. Shaper

    8. Grinding machine

    Part APart A Part BPart B

    ThermalThermal ProductionProduction

    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.

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    InstructionsInstructions

    Mark distribution:Mark distribution:

    Test = 40 marksTest = 40 marksAssignment / surprise test = 10 marksAssignment / surprise test = 10 marks

    EndEnd SemSem Exam = 50 marksExam = 50 marks

    Test: 40 marksTest: 40 marks

    There will be 2 Tests.

    Each test is of 20 marks

    Assignment / surprise test:

    There will be 2/3 assignments / surprise tests.

    Each assignment / surprise test is of 10 marks.

    To award 10 marks, all are considered.Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.

    4

    Reference booksReference books

    1. Mechanical Engineering Science: K.R.

    Gopalakrishna, Subhas Publications

    2. Elements of Mechanical Engineering:

    Roy & Choudhury, Laxmi Publications Pvt. Ltd

    3. Mechanical Engineering Science: B.K.

    Mishra, Kumar & Kumar Publishers Pvt. Ltd

    4. Mechanical Engineering Science: R.K

    Rajput, Laxmi Publications Pvt. Ltd.

    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.

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    Chapter 1:Chapter 1:

    PROPERTIES OF STEAMPROPERTIES OF STEAMPROPERTIES OF STEAMPROPERTIES OF STEAMPROPERTIES OF STEAMPROPERTIES OF STEAMPROPERTIES OF STEAMPROPERTIES OF STEAM

    Steam:

    Vapour form of water is called STEAM.

    Water in solid phase: We call it as ICEICE

    Water in liquid phase: We call it as WATERWATER

    Water in gaseous phase: We call it as STEAMSTEAM

    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.

    Application of steam

    Food processing industry

    Cooking: hotels, restaurants etc

    Used as working fluid in steam engines andsteam turbines

    Used in industries for heating process

    Petrochemical industries Washing, drying, sterilizing in hospitals

    Health clinic and gym

    Nitesh Kumar, Assistant Professor, Dept. of

    Mech& Mfg. Engg.6

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    FORMATION OF STEAM EXPERIMENTFORMATION OF STEAM EXPERIMENTFORMATION OF STEAM EXPERIMENTFORMATION OF STEAM EXPERIMENTFORMATION OF STEAM EXPERIMENTFORMATION OF STEAM EXPERIMENTFORMATION OF STEAM EXPERIMENTFORMATION OF STEAM EXPERIMENT

    (Constant Pressure)(Constant Pressure)

    Consider 11 kgkg of water at 00ooCC

    taken in a cylinder fitted

    with a freely moving

    frictionless piston as shown

    in figure.

    Cylinder

    I kg of

    water at

    OoC

    Pressure

    P

    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.

    8

    The initial condition of water at 0oC is represented by the point AAon

    the Temperature Enthalpy graph

    A

    Temperature

    Enthalpy

    (h)

    Temperature

    (ToC)

    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.

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    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.9

    AA

    Temperature

    EnthalpyEnthalpy

    (h)(h)

    TemperatureTemperature

    (T)(T)ooCC

    TTSatSat BB

    hhff

    Sensible heatSensible heat

    hhfgfg

    Latent heatLatent heat

    TTSupSup

    AOSAOS

    CC

    DD

    DOSDOS

    Fig. 1

    WW

    WW

    W

    Fig. 2 Fig. 3 Fig. 4 Fig. 5

    AA BB CC DD

    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.10

    DefinitionsDefinitions

    Sensible heatSensible heat(hf):: (Enthalpy of water)

    It is the amount of heat required to raise the temperature of 1

    kg of water from 0 0C to the saturation temperature Tsat0C a t a

    given constant pressure P.

    hf= m x Cpx Tsat kJ/kgkJ/kg

    Where, m = mass of water in kg.

    Cp = specific heat of water

    = 4.1868 kJ/kg0K

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    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.11

    SaturationSaturation temperaturetemperature ((TTsatsat))::

    It is the temperature at which the water begins to boil at the

    stated pressure.

    LatentLatent heatheat ((hhfgfg)):: (Enthalpy(Enthalpy ofof evaporation)evaporation)

    It is the amount of heat required to evaporate 1 kg of water at

    saturation temperature to 1 kg of dry steam at the same

    saturation temperature and at the given constant pressure P.

    SuperheatedSuperheated temperaturetemperature ((TTsupsup))::

    It is the temperature of the steam above the saturation

    temperature at a given constant pressure.

    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.12

    AmountAmount ofof superheatsuperheat (AOS)(AOS):: (Enthalpy(Enthalpy ofof superheat)superheat)

    It is the amount of heat required to raise the temperature of

    dry steam from its saturation temperature to any desired

    higher temperature at the given constant pressure P.

    AOS = m x Csup (Tsup - Tsat) kJ/kgkJ/kg

    DegreeDegree ofof superheatsuperheat (DOS)(DOS)::

    It is the difference between the superheated temperature and

    the saturation temperature.

    DOSDOS == ((TTsupsup TTsatsat))

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    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.13

    Different states of steamDifferent states of steam

    The steam as it is being generated can exist in threethree different

    states,

    1. Wet steam

    2. Dry saturated steam (dry steam)

    3. Superheated steam

    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.14

    Wet Steam:Wet Steam:

    A wet steam is defined as a twotwo--phasephase mixturemixture of finely

    divided waterwater particlesparticles and steamsteam at the saturation

    temperature corresponding to a given stated pressure.

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    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.15

    EnthalpyA

    B C

    Sensible

    Heat

    Latent Heat

    hfg

    Tsup

    Temperature

    Amount of

    Superheat

    Degree of Superheat

    Ts

    hf

    D

    Temperature

    hg

    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.16

    The quality of wet steam is specified by the drynessdryness fractionfraction

    which indicates the amount of dry steam present in the given

    quantity of wet steam and is denoted as xx.

    The dryness fraction of a steam is defined as the ratio of mass of

    the actual dry steam present in a known quantity of wet steam to

    the total mass of the wet steam.

    SteamWetofMassTotal

    Steamin WetpresentSteamDryofMassxfraction,Dryness =

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    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.17

    Let,

    mg = Mass of dry steam present in the sample quantity of wet

    steam

    mf= Mass of suspended water molecules in the sample quantity

    of wet steam

    The dryness fraction of wet steam is always lessless thanthan 11.

    The dryness fraction of dry steam is equalequal toto 11.

    g

    f g

    mx

    m m=

    +

    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.18

    Dry Saturated Steam:Dry Saturated Steam:

    (dry steam)(dry steam)

    Dry saturated steam is the steam at saturation temperature

    and at a given pressure having nono waterwater moleculesmolecules entrained

    in it.

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    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.19

    SuperheatedSuperheated SteamSteam::

    A superheated steam is defined as the steam at a temperature

    higher than the saturation temperature at the given stated

    pressure.

    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.20

    Advantages of Superheated Steam:Advantages of Superheated Steam:

    Superheated steam possess very high energy compared to dry

    saturated steam or wet steam at the same pressure, hence its

    capacity to do the work will be higher.

    It doesnt create any problems like rusting or corrosion of

    blades of turbine / engine cylinder.

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    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.21

    Disadvantages of Superheated Steam:Disadvantages of Superheated Steam:

    The high superheated temperatures poses problems in thelubrication.

    Higher initial cost.

    EnergyEnergy contentcontent ofof steamsteam::

    Superheated

    steam

    Dry saturated

    steam

    Wet

    steam> >

    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.22

    Enthalpy equations for different states of steamEnthalpy equations for different states of steam

    a) Enthalpy of Dry saturated Steam (ha) Enthalpy of Dry saturated Steam (hgg):):

    hg = hf+ hfg kJ/kg

    EnthalpyA

    B C

    Sensible

    Heat

    Latent Heat

    hfg

    Tsup

    Temperature

    Amount of

    Superheat

    Degree of Superheat

    Ts

    hf

    D

    Temperature

    hg

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    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.23

    b) Enthalpy of Wet Steam (h):b) Enthalpy of Wet Steam (h):

    A

    B C

    Sensible

    Heat

    Latent Heat

    hfg

    Tsup

    Temperature

    Enthalpy

    Amount of

    Superheat

    Degree of Superheat

    Tsat

    hf

    D

    Temperature

    h = hf+ x .hfgkJ/kg

    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.24

    c) Amount of superheat (AOS):c) Amount of superheat (AOS): (Enthalpy of superheat)(Enthalpy of superheat)

    A

    B C

    Sensible

    Heat

    Latent Heat

    hfg

    Tsup

    Temperature

    Enthalpy

    Amount of

    Superheat

    Degree of Superheat

    Ts

    hf

    D

    Temperature

    AOS = Csup (Tsup - Tsat) kJ/kg

    where, Csup = Specific heat of the superheated steam

    = 2.25 kJ/kg0K

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    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.25

    d) Enthalpy of Superheatedd) Enthalpy of Superheated Steam (hSteam (hsupsup):):

    A

    B C

    Sensible

    Heat

    Latent

    Heat

    hfg

    Tsup

    Temperature

    Enthalpy

    Amount ofSuperheat

    Degree of Superheat

    Tsat

    hf

    D

    Temperature

    hg

    hsup

    = hf

    + hfg

    + Csup

    (Tsup

    - Tsat

    ) kJ/kg

    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.26

    e)e) Degree of superheat (DOS):Degree of superheat (DOS):

    A

    B C

    Sensible

    Heat

    Latent

    Heat

    hfg

    Tsup

    Temperatur

    Enthalpy

    Amount of

    Superheat

    Degree of Superheat

    Tsat

    hf

    D

    Temperature

    DOS = (Tsup - Tsat)0C

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    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.27

    a) Enthalpy of Dry saturated Steam:

    hg = hf+ hfg kJ/kg

    b) Enthalpy of Wet Steam:

    h = hf+ x .hfg kJ/kg

    c) Enthalpy of Superheated Steam:

    hsup = hf+ hfg + Csup (Tsup - Tsat) kJ/kg

    d) Degree of superheat (DOS):

    DOS = (Tsup - Tsat)0C

    e) Amount of superheat (AOS):AOS = Csup (Tsup - Tsat) kJ/kg

    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.28

    Critical Temperature &Critical Temperature &Pressure.Pressure.

    PPcc == 221.2 bar221.2 bar

    TTcc == 374.15374.1500CC

    At a particular pressure waterwater

    is directly converted into drydry

    steamsteam without going through

    the phase of evaporation. i.e.,

    hhfgfg == 00 . This point is called

    criticalcritical pointpoint..

    Temperature

    Enthalpy

    Tc

    Pc

    Pi

    P3

    P2

    P1

    hf hfghf

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    Nitesh Kumar, Assistant Professor, Dept. of

    Mech & Mfg. Engg.29

    CriticalCritical pressurepressure::

    It is the pressure at which the water is directly converted into

    dry steam without undergoing the state of evaporation.

    CriticalCritical temperaturetemperature::

    It is the corresponding temperature at the critical point.