proposed bulk drug intermediates manufacturing unit
TRANSCRIPT
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PRE - FEASIBILITY REPORT
For
PROPOSED BULK DRUG INTERMEDIATES
MANUFACTURING UNIT
Of
M/S. SARGAM ENTERPRISE
PLOT NO. 5731, NR. SEVEN WATER TANK, GIDC, ANKLESHWAR-393002, DISTRICT, BHRUCH,
GUJARAT
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1.0 EXECUTIVE SUMMARY
1.1 Project Details
M/s. Sargam Enterprise proposed bulk drug intermediates manufacturing unit at Plot No.5731, Near seven water tank, GIDC-Ankleshwar, Pin-393002, Tal: Ankleshwar, Dist: Bharuch, Gujarat.
1.1.1 Products along with Production Capacity
SR. NO.
NAME OF PRODUCT CAS NO. QUANTITY MT/MONTH
1. 2, 2’, 4’-Trichloro Acetophenone 4252-78-2
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2. Tetra Butyl Ammonium Bromide (TBAB) 1643-19-2
3. Tri ethyl Benzyl Ammonium Chloride (TEBA) 56-37-1
4. 1-(2, 4-difluorophenyl)-2-(1h-1,2,4-triazol-1-yl) ethanone (DFTA)
86404-63-9
5. 1-[2-(2,4-difluorophenyl)-2,3-epoxypropyl]-1H-1,2,4-Trizole 86386-76-7
6. Bromo Benzene 108-86-1
7. Methyl-3-aminocrotonate 14205-39-1
8. 2-Choloro-1-(2,4-difluorophenyl)ethanone 51336-94-8
9. 4-Amino-1[2-(2,4-difluorophenyl)-2-oxoethyl -
10. 4-Bromo Anisol 104-92-7
11. 4-Hydroxy Anisol 150-76-5
12. N-[5-(bromo methyl)-4-(4-fluoro phenyl)-6-isopropyl pyrimidin-2-yI]-N-methyl methane sulfonamide.TPP salt
799842-07-2
13. Tert-butyl2-((4R,6S)-6-((E)-2-(4-(4-flurophenyl)-6-isopropyl-2-(N-methylmethylsulfonamido)pyrimidin-5-yl)vinyl)-2,2-dimethyl-1,3-dioxan-4-yl)acetate
289042-12-2
14. monomethylamine salt of rosuvastatin -
15. Mefenamic Acid 61-68-7
16. 4-Bromo Fluorobenzene 460-00-4
17. 1,4-Dibromobutane 110-52-1
18. Amoxicillin Trihydrate 61336-70-7
19. 3-(dimethylamino)-1-(3-methoxyphenyl)-2-methylpropan-1-one
197145-37-2
20. 1-(hydroxycyclohexyl)-(4-methoxyphenyl)acetonitrile 131801-69-9
21. 2-[(dimethylamino)methyl]cyclohexanone hydrochloride 42036-65-7
22. 2-Phenylpropanoic acid 492-37-5
23. 2-methylprop-2-en-1-yl-acetate 820-71-3
24. Acetic acid 2-methyl-2-phenyl-propyl ester 18755-52-7
25. Acetic acid 2-[4-(4-chloro-butyryl)-phenyl]-2- methyl-propyl ester
-
26. 4-Chloro-1-[4-(2-hydroxy-1,1-dimethyl-ethyl) -
3
-phenyl]-butan-1-one
27. 2-[4-(4-Chloro-butyryl)-phenyl]-2-methyl-propionic acid 169280-21-1
28. Methyl-2-[4-(4-chlorobutanoyl) phenyl]-2-methylpropanoate 154477-54-0
29. 2-(4-{4-[4-(Hydroxy-diphenyl-methyl)- piperidin-1-yl]-butyryl}-phenyl)-2- methyl-propionic acid methyl ester
154477-55-1
30. 2-(4-{1-Hydroxy-4-[4-(hydroxy- diphenyl-methyl)-piperidin-1-yl]- butyl}-phenyl)-2-methyl-propionic acid)
153439-40-8
31. (2-(chloromethyl)-3,4- dimethoxypyridine hydrochloride 72830-09-2
32. Panto-I (Sulphide) 102625-64-9
33. Panto-2 (Sulphoxide) (5- (difluoromethoxy)-2- {[3,4-dimethoxypyridin- 2-yl)methyl] thio}-1H2 benzimidazole
-
34. 4-((2-isopropoxyethoxy) methyl) phenol 177034-57-0
35. 2, 3,4, 5-Bis-O-(1-MethylEthylidene)-B-D-fructo pyranose 20880-92-6
36. 2-choloro-1-(2,7-dichloro-9H-fluoren-4-yl)ethan-1-one 131023-37-5
37. 2-chloro-1-(2,7-dichloro-9H-fluoren-4-yl) ethane-1-ol -
38. 2-(dibutylamino)-1-(2,7-dichloro-9H-fluoren-4-yl)ethane-1-ol 69759-61-1
39. 4-Amino-piperidine-1-carboxylic acid ethylester 58859-46-4
40. 4-(4-Chloro-2-nitro-phenylamino -piperidine-1-carboxylic acid ethyl ester
53786-44-0
41. 4-(2-Amino-4-chloro-phenylamino)-piperidine-1-carboxylic acid ethyl ester
-
42. 4-(5-Chloro-2-oxo-2,3-dihydro- enzoimidazol-1-yl)-piperidine-1- carboxylic acid ethyl ester
-
43. 5-Chloro-1-piperidin-4-yl-1,3-dihydro-benzoimidazol-2-one 53786-28-0
44. 3-chloro-1-phenyl propan-1-ol 18776-12-0
45. Hydroxyl Naphthyl Ether -
46. Dapoxetine base 119356-77-3
47. 2-methoxybenzoic acid 579-75-9
*R&D 10 KG/Month
Total 30 MT/Month
*Remark: Unit operation of R & D will remain same as per products mention in Table.
1.2 Raw Material Requirement
For raw material requirement please refer Annexure-1.
Details of Solvents
For Details of solvents please refer Annexure-13.
1.3 Water Requirement, Waste Water Generation and Treatment
For Brief detail of Water Requirement and Wastewater Generation & treatment, please
refer Annexure-4.
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Total water requirement will be 26.2 KLD, which will be met through GIDC water supply
Authority.
Total wastewater generation will be 21.5 KL/day.
Total Ind. Waste Water = 20 KL/Day
Domestic wastewater@ 1.5 KLD will be discharged through Septic Tank/ Soak Pit System.
Total industrial wastewater@ 17.3 KLD (14.8 KLD wastewater from process after solvent
stripper and 0.3 KLD for boiler blowdown & 0.2 KLD from cooling tower & 1 KLD from wash
water & 1 KLD NaCl Scrubbing solution) will be sent to Common MEE Facility after Primary
treatment (M/s. BEIL, Ankleshwar).
Dilute NaBr Solution @ 0.5 KLD from scrubber will be sell to end users having permission
under Rule 9.
Dilute Liquor Ammonia Solution Solution @ 2.0 KLD from scrubber will be reused in the
manufacturing process.
Dilute NaCl Solution @ 1.0 KLD will be sent to Common MEE (M/s. BEIL-Ankleshwar) after
primary treatment.
1.4 Air Pollution Source and Control Management
For Air Pollution and Control Management please refer Annexure-7.
1.5 Hazardous Waste
For Hazardous Waste details please refer Annexure-6.
1.6 Green Belt
Total 1996.44 m2 land area is available at site; out of this (33%) 660 m2 will be developed
as greenbelt.
1.7 Power & Fuel Requirements
Power requirement will be 56 KVA, which will be taken from DGVCL.
1 No. of 125 KVA DG Set will be kept for emergency power back up.
Fuel: Bio Coal/Briquette: 10.6 MT/Day
or
Coal: 7.5 MT/Day
or
Natural Gas: 5632 SCM/Day
Diesel: 20 Lit/Hr.
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2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION
2.1 Identification of the project and project proponent. In case of mining project, a copy of
mining lease/letter of intent should be given.
Identification of the project
M/s. Sargam Enterprise proposed bulk drug & bulk drug intermediates manufacturing
unit at Plot No.5731, Near Seven Water Tank, GIDC, PIN-393002, Tal: Ankleshwar, Dist:
Bharuch, Gujarat.
Identification of the project proponent
M/s. Sargam Enterprise proposed bulk drug & bulk drug intermediates manufacturing
unit at Plot No.5731, Near Seven Water Tank, GIDC, Pin-393002, Tal: Ankleshwar, Dist:
Bharuch, Gujarat.
LIST OF PARTNERS
SR. NO.
NAME DESIGNATION
CORRESPONDENCE ADDRESS WITH CONTACTS
1 Mr. Hardik G Malaviya Partner Resi. Plot No. H-4030, Nr. Sajjan india GIDC Estate, Ankleshwar-393 002, Dist: Bharuch, Gujarat.
2 Mrs. Heenaben V Malaviya Partner Resi. Plot No. H-4030, Nr. Sajjan india GIDC Estate, Ankleshwar-393 002, Dist: Bharuch, Gujarat
3 Mrs. Kajalben H Malaviya Partner Resi. Plot No. H-4030, Nr. Sajjan india GIDC Estate, Ankleshwar-393 002, Dist: Bharuch, Gujarat
2.2 Brief description of nature of the Project
• Sargam Enterprise proposed bulk drug & bulk drug intermediates manufacturing unit
at Plot No.5731, Nr. Seven Water Tank, GIDC-Ankleshwar, Pin-393002, Tal: Ankleshwar,
Dist: Bharuch, Gujarat.
2.3 Need for the project and its importance to the country and or region
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The demand for products intended to be manufacture is increasing in the country. By
this proposed manufacturing unit, Sargam Enterprise Industries will be able to meet the
demand of various products internationally and locally. This will also generate direct and
indirect employment opportunity for various levels of people.
2.4 Demands-Supply Gap
Based on our informal survey of the market with our current customers and various
traders, we have found that there is a big potential for the range of the products we are
planning. These products will be an addition to the current range of our group's
products.
2.5 Imports vs. Indigenous production
Based on the current cost of indigenous raw materials, it will make us very competitive
against imported finished products and we will be able to increase the export of our
finished products.
2.6 Export possibility
We shall export our products.
2.7 Domestic/Export Markets
Majority of the products will be sold in local market and some products will be
exported.
2.8 Employment Generation (Direct and Indirect) due to project.
M/s. Sargam Enterprise will give direct employment to local people based on
qualification and requirement. In addition to direct employment, indirect employment
shall generate ancillary business to some extent for the local population.
3.0 PROJECT DESCRIPTION
3.1 Type of Project including interlinked and interdependent projects, if any.
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No interlinked project has been submitted.
Location (map showing general location, specific location and project boundary & project site
layout) with coordinates.
Map showing general location
PROJECT
SITE
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3.2 Details of alternate sites considered and the basis of selecting the proposed site,
particularly the environmental considerations gone into should be highlighted.
Looking to the market demand of the products in International market, it was decided by
M/s. Sargam Enterprise Industries to proposed bulk drug & bulk drug intermediates
manufacturing Over and above major raw material suppliers are available in this region
and considering proximity to other group's unit in Ankleshwar GIDC, it was finally decided
to propose the project.
Major factors involved in the selection of site are listed below:
Site situated in Notified Industrial Estate.
Site is well connected by road & Rail
Proximity to raw material suppliers
Availability of power and cleaner fuel, natural gas.
Availability of water from GIDC water supply
Availability of MEE (M/s. BEIL)
Availability of common TSDF and common incineration sites near the estate.
Availability of skilled workmen
Proximity to cities like Bharuch and Ankleshwar, ensure access to already existing social
and commercial infrastructure.
Modern infrastructure support and amenities at par in other global markets, including:
Efficient transport facilities.
Environment-friendly zone.
Uninterrupted power supply.
Size or Magnitude of Operation
Please refer Section-1.1.1
3.3 Project Description with process details (a schematic diagram/flow chart showing the
project layout, components of the project, etc. should be given)
Please refer Form-I, Annexure-3.
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3.4 Raw Material required along with estimated quantity, likely source, marketing area of
final product/s, mode of transport of raw material and Finished product.
For raw material required along with quantity; Please refer Form-I, Annexure-I. Majority of
the products will be used for domestic market and some products will be sold in
international market.
3.5 Resource optimization/recycling and reuse envisaged in the project, if any, should be
briefly outlined.
Unit shall implement the concept of waste minimization. Good Housekeeping practice
makes the system easier and less costly. Some of these are as follows:
Cleaner production technology shall be adopted for the resource conservation and
pollution control.
Utilization of water & fuel as per standard operating procedure and avoid its excess use
can indirectly conserve our natural resources.
All electric motors shall be connected with inverter drive.
3.6 Availability of water its source, energy/power requirement and source should be given.
Water Source
Total water requirement shall meet through GIDC water supply.
Power & Fuel Requirement
Power requirement will be 56 KVA, which will be taken from DGVCL.
1 No. of 125 KVA DG Set will be kept for emergency power back up.
Fuel: Bio Coal/Briquette: 10.6 MT/Day or
Coal: 7.5 MT/Day or
Natural Gas: 5632 SCM/Day
Diesel: 20 Lit/Hr.
3.7 Quantity of wastes to be generated (liquid and solid) and scheme for their
management/disposal.
Please refer Form-I, Annexure-6.
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3.8 Schematic representations of the feasibility drawing which give information of EIA
purpose.
RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT MARKET ASSESSMENT FINANCIAL REPORT PROJECT REPORT
INTRODUCTION
MONITORING OF AIR, WATER & SOIL QUALITY & NOISE LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS & BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH LOCALS
BASELINE ENVIRONMENTAL
STATUS
ENVIRONMENTAL INFORMATION CENTRE CENTRAL GROUND WATER BOARD GUJARAT POLLUTION CONTROL BOARD (GPCB) PUBLIC HEALTH ENGINEERING DEPT. AGRICULTURE DEPARTMENT FOREST DEPARTMENT IRRIGATION DEPARTMENT EMPLOYMENT EXCHANGE HEALTH CENTER CENSUS DEPT. INDIAN METEOROLOGICAL DEPT.
SOCIOECONOMIC STATUS &
INFRASTRUCTURE
PROPOSED PLANT
FACILITY DESCRIPTION
IMPACTS METHODOLOGY OF
IMPACT ASSESSMENT
IDENTIFICATION & ASSESSMENT OF IMPACTS EVALUATION OF IMPACTS BY MATRIX METHOD
SOURCE OF INFORMATION OVERVIEW OF E. I. A. STUDIES
ACTIVITIES
ENVIRONMENTAL MANAGEMENT PLAN
DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT, GREEN BELT DEVELOPMENT MONITORING PROGRAM
RISK ANALYSIS STUDIES & DISASTER
MANAGEMENT PLAN
SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS
PREPARATION OF DISASTER MANAGEMENT PLAN
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4.0 SITE ANALYSIS
4.1 Connectivity
Site situated in Notified Area.
Site is well connected by road & Rail
Proximity to raw material suppliers
Availability of power and cleaner fuel.
Availability of water from GIDC water supply
Availability of effluent discharge facility in MEE (M/s. BEIL).
Availability of common TSDF and common incineration sites near the estate.
Availability of skilled workmen
Proximity to cities like Bharuch and Ankleshwar, ensure access to already existing social and commercial infrastructure.
4.2 Land Form, Land Use and Land Ownership
It shall be incorporated in the EIA Study. Detail of Land Ownership in Annexure-9.
4.3 Land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from hfl of the river), CRZ. In case of the notified industrial area, a copy of the gazette notification should be given.
Shall be incorporated in EIA. 4.4 Areas under different Landuse Shall be incorporated in EIA.
4.5 Soil Classification
It shall be incorporated in the EIA Study.
4.6 Climatic data from secondary sources.
It shall be incorporated in the EIA Study.
4.7 Social infrastructure available.
Depending on the growth of the company the required social infrastructure will be
provided.
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5.0 PLANNING BRIEF
5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country
planning/Development authority classification.
Type of Industry:
M/s. Sargam Enterprise proposed bulk drug & bulk drug intermediates manufacturing unit
at Plot No.5731, Nr. Seven Water Tank, GIDC-Ankleshwar, Pin-393002, Tal: Ankleshwar,
Dist: Bharuch, Gujarat.
5.2 Population Projection It shall be incorporated in the EIA Study.
5.3 Land use planning (breakup along with green belt etc.)
Total Plot Area: 1996.44 m2
Total 1996 m2 land area is available at site; out of this (33%) 660 m2 will be developed as
greenbelt.
Sr. No. Detail Area (m2)
1 SECURITY CABIN-1 6.60
2 SECURITY CABIN-2 6.60
3 ADMIN BUILDING 63.21
4 MECHANICAL WORKSHOP 22.53
5 RAW MATERIAL STORAGE 50.00
6 PRODUCT STORAGE AREA 50.00
7 HAZ. WASTE STORAGE AREA 41.92
8 TANK FARM AREA 66.96
9 PROCESS BUILDING 170.19
10 ETP 83.60
11 TOILET BLOCK 16.53
12 BOILER & UTILITY 39.69
13 DG SET 2.32
14 ROAD AREA 716.29
15 GREEN BELT 660
Total 1996.44
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5.4 Assessment of Infrastructure Demand (Physical & Social)
Employment would be as per prevailing norms of state government for skilled and
unskilled people for the proposed project activity.
Social Welfare
Cordial relation with the industry shall be established and representation shall be made
to villagers for help for creation of facilities related to health, education, etc.
5.5 Amenities/Facilities
All the basic facilities like tap water, sanitation & drinking water, lunch space will be provided
within premises.
First aid box, free medicines & doctor service (on call basis) will be provided.
Adequate PPE’s will be provided to all workers.
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6.0 PROPOSED INFRASTRUCTURE
Proposed unit is within the Ankleshwar-GIDC.
6.1 Green Belt
M/s. Sargam Enterprise shall develop an effective green belt within the factory and on
periphery of the factory. In addition to this, majority of the vacant land shall be planted
with trees.
6.2 Social Infrastructure
Depending on the growth of the company the required social infrastructure will be
provided.
6.3 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)
Major factors involved in the selection of site are listed below:
Site situated in Notified Industrial Estate.
Site is well connected by road & Rail
Proximity to raw material suppliers
Availability of power and cleaner fuel, natural gas.
Availability of water from GIDC water supply
Availability of MEE (M/s. BEIL)
Availability of common TSDF and common incineration sites near/within the estate.
Availability of skilled workmen
Proximity to cities like Bharuch and Ankleshwar, ensure access to already existing social
and commercial infrastructure.
6.4 Drinking water Management (Source & Supply of water)
Total water requirement shall be met through GIDC water supply.
6.5 Sewerage System
Sewage pipes would be laid in entire company for the removal and disposal of mainly
non-harmful liquid wastes from the offices, canteen and domestic waste coming from
different sections of the industry. These liquid wastes would be sent to septic tank & soak
pit.
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6.6 Solid Waste Management
Please refer Form-I, Annexure-6.
6.7 Power Requirement & Supply/Source
Please refer Section 3.8 of this report.
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7.0 REHABILITATION AND RESETTLEMENT (R & R) PLAN
7.1 Policy to be adopted (central/state) in respect of the project affected including home
oustees, land oustees and landless laborers (a brief outline to be given)
There is no habitation on the proposed project area and it is open industrial land which is
purchased from GIDC for development of factory, so R & R policy is not applicable to this
project.
There shall not be displacement of any population in project area. Any major activity that
may lead to resettlement of the people is considered as permanent impact. Hence, there
is no permanent impact on this account. The increasing industrial activity will boost the
commercial and economical status of the locality up to some extent.
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8. PROJECT SCHEDULE & COST ESTIMATES
8.1 Likely date of start of construction and likely date of completion (Time schedule for the
project to be given).
All project activities shall be started soon after getting Environmental Clearance.
8.2 Estimated Project cost along with analysis in terms of economic viability of the project.
TOTAL PROJECT COST
Total Project Cost for project activity is Rs. 377 Lakhs.
Details Approximate Capital Cost
(Rs. In Lakhs)
Building 075.0
Plant & Machinery 175.0
ETP, APCS & HWM 027.0
Land 100.0
Total 377.0
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8.3 EMS Budget
Sr. No.
Item Capital Cost
in Lakhs Recurring Cost in
lakhs/Annum
1 Air Act
Air Pollution Control Equipment/Chimney 20.5 2.0
Operation & Maintenance 1.0
Total 20.5 3.0
2 Water
Act
Primary Treatment Facility 8.5 2.0
Treatment Charges of CMEE 0.5 306
Total 9 308
3 Haz
Waste Rule
Membership Fees for TSDF facility 0.5 NIL
Haz Waste Transportation NIL 2.0
Disposal Charges NIL 7.8
Membership Fees for Incineration Facility 0.5 NIL
Incineration Charges NIL 57.0
Total 1.0 66.8
4 AWH Environmental Monitoring expenses 1.5 0.10
5 OH & Safety
Environment & Safety training Fire Fighting, PPEs, Other Risk Minimise Action
2.0 1.00
6 Green
Belt Greenbelt development 0.2 1.15
Total 34.2 377.05
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9. Analysis of Proposal (Final Recommendations)
9.1 Financial and social benefits with special emphasis on the benefit to be local people
including tribal population, if any, in the area.
Employment would be as per prevailing norms of state government for skilled and
unskilled people for the proposed project.
Social Welfare shall be done.
Cordial relation with the industry shall be established and representation shall be made to
villagers for help for creation of facilities related to health, education, etc.