protect air
DESCRIPTION
ÂTRANSCRIPT
Protect-AirTM
When SAFETY matt ers most!
TheProtect-Air products in this brochure enableplantmanagers to comply easily and cost effec�velywith increasingly stringentguidelinesonthesafeusageofpneuma�cequipmentfromindustryassocia�onssuchasISO,OSHA,RoHs,machineDirec�ve,H&Setc.
Lifesaving products for compressed air
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Protect-AirQuick product overview
Page 3 Don’t take risks!Page 5 Risk AssessmentPage 6 Key to SymbolsPage 7 Worth knowingPage 8 In-line Philosophy and OverviewPage 9 HoseGuard® Airfuse
Pre-set regulators:
Page 16 SaveAir™Page 20 ToolReg™Page 24 CartReg™Page 26 FluidReg™ Page 30 EcoReg™Page 33 Mission Statement
GeneralCondi�onsofSalescanbedownloadedfromourweb-page.
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Facts and Figures:Globally*• 1 Million Registered fatal working accidents• 250 Million Registered workplace accidents
globally*• More than 1 Million - Registered workplace
accidents in Germany • 12,4 Work days per employee lost due to
injury – approx Total: € 437,7 Million • approx € 40 Billion Producti on Stop costs
approx € 73 Billion Gross Value Loss • First Aid and Preventi on Costs – € 881 Mio. • approx 10 % relate to compressed air
Don’t take risks!Act now!
Danger lurks everywhere!
The Protect-Air products in this brochureenable managers to comply easily andcost effec�vely with increasingly stringentguidelines on the safe usage of pneuma�cequipmentfromindustryassocia�onssuchasISO,OSHA,RoHS,MachineDirec�ve,H&Setc.
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Safety Regulati ons ISO StandardISO 4414- § 5.4.5.11.1 states:
"When failure of a hose assembly or plas�cpiping cons�tutes whiplash hazard, it shallbe restrained or shielded by suitable meansand/or an air fuse for compressed air shall be mounted".
MSHA (Mine Safety and Health Administrati on) Regulati ons30 CFR Secti ons §56.13021 and 57.13021 High-pressure hose connecti on states:
"Except where automa�c shut-off valvesare used. Safety chains or other suitablelockingdevicesshallbeusedatconnec�onstomachines of high pressure hose line of ¾"inside diameter or larger, and between highpressure hose lines ¾" inside diameter orlarger,whereaconnec�onfailurewouldcreateahazard".
30 CFR secti ons §57.1730 Compressed air; general: compressed air systems states:
(e) "Safety chains, suitable locking devices,or automa�c cut-off valves shall be used atconnec�ons to machines of high pressurehoselinesof¾"insidediameterorlarger,andbetweenhighpressurehoselinesof¾"insidediameter or larger, where a connec�on fail-urewouldcreateahazard.Forpurposeofthisparagraph, high pressure means pressure of100psiormore.’’
OSHA Regulati onsStandards - 29 CFR, 1926.302 (parti al) states:
(b)(7)Allhosesexceeding½"insidediametershall have a safety device at the source ofsupply or branch line to reduce pressure incaseofhosefailure.
Don’t take risks!Ignorance of the law is no excuse! Act now!
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The Protect-Air products in this brochure enable plantmanagers to comply easily and cost effec�vely withincreasingly stringent guidelines on the safe usage ofpneuma�c equipment from industry associa�ons such asISO,OSHA,RoHs,MachineDirec�ve,H&Setc.
• As an employer, the law requires that you assess and managethehealthandsafetyrisksofyourbusiness.
• A risk assessment is simply a careful examinati on of what, inyourwork,couldcauseharmtopeople.
• It enables you to decide if you have taken enough precau�ons,orifyoushoulddomoretopreventinjury.
• European and Internati onal legislati ons, direc ti ves, Regula�ons, Standard etc. require the considera�on ofall possible risks by the designers, manufacturersand end users of machine and equipment forindustrial and commercial use, so that poten�alinjuriesareminimised.
Risk Assessment Analysis ensures Safe Working Environments
Risk AssessmentWorking accidents and illness at work costs money and ruins lives. Good health and safety is good business – and it is the law!
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Key to Symbols
The following symbols indicate the safety device or protecti on products required to conform with regulati ons. Every product listed complies with one or more safety requirements, laws or regulati ons. The round symbols indicate the primary type of protecti on off ered by the appropriateproduct.
• Maintenance Equipment • Safety ball valves • Safety couplings • Safety air guns • Pressure regulators • Lines• Tamperproof • Manometers • Safety Valves • Sound absorbers • Line burst fuses - Airfuse (HoseGuards®)• Maintenance Equipment • Safety couplings • Pressure regulators • Lines• Tamperproof • Safety air guns • Safety Valves • Manometers • Line burst fuses - Airfuse (HoseGuards®)
• Line burst fuses - Airfuse (HoseGuards®)
• Maintenance Equipment • Safety ball valves • Safety couplings • Safety air guns • Pressure regulators • Lines• Tamperproof • Manometers • Safety Valves • Sound absorbers • Line burst fuses - Airfuse (HoseGuards®)
• Maintenance Equipment • Safety couplings • Manometers • Safety nozzles• Line burst fuses - Airfuse (HoseGuards®)
• Maintenance Equipment • Safety ball valves • Pressure regulators • Safety valves• Tamperproof
The Protect-Air™ products help plant managers to easily and cost eff ecti vilycomply with increasingly stringentdirecti ves on the safe usage of pneumati cequipment issued by industrial standards organizati ons such as the ISO, OSHA, H&S (Health & Safety) and others.
Safety
General safety symbols. Placed onthe first page of the appropriateproduct range, thisdrawsa�en�ontothesafetyfeatures
Injury Protecti on
Theriskofpersonalinjuryisreducedbytheusageofspecialmaterialsandtechnicalsafetyfeaturesoftheprod-ucts.
Line Burst Protecti on
Useoflineburstprotectorspreventsthe feared “whipping effect” andhelpspreventinjuries.
Compressed Air
This symbol always appears on the“Laws and Regulati ons” pages and highlights the importance and sig-nificanceofthelaws.
Eye Protecti on
Theriskofeye injury is reducedbyuseofspecialmaterialsandtechnicalsafetyfeaturesoftheproducts.
Setti ng Locker
These products prevent inten�onalanduninten�onalchangesinse�ngs,sincetheyincludease�nglock.
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Due to the perceived expense of anaddi�onal decentralized In-line regulator,many tools, systems and machines areoperated using the exis�ng line pressure (forexample, 8-10 bar). Unfortunately theincreased costs due to excessive airconsump�on and the reduced service life oftheequipmentareo�enoverlooked.
Time in operati on (air tools) in hours/year220workdays x8hours x10% rateofuse =176 h/year
Costs for compressed air per 1 Nm3/h1Nm3/h=1,25 cent
• The ideal pressure for pneumati c tools is generally6,3bar(90psig)
• Every bar (15 psig) of excess pressure essen�allywastes10%oftheenergy
• For safety reasons, pneumati c guns should notbeoperatedatpressuresexceeding2bar(30psig)
• The expense for energy amounts to 80 – 90 %ofthecostrequiredtoproducecompressedair
Air consumpti on of air tools at a line pressure of approx. 8 – 10 barsAirconsump�onof58.4Nm³/hx176h/yearx1.25centsperNm3/h=128,48 €/yearCompressed air consumpti on of air tools with 6 bar line regulatorAir consump�on of 46.7 Nm³ x 176 h/year x1.25centsperNm3/h=102,74 €/year
The result of the calculati ons:InthiscaseanIn-lineregulatorleadstoatotal savings of25,74 €/year per tool,while prolonging the service life of the toolsandprotec�ngthetoolsfromtampering.
• Around 10 KW of electrical energy is required to generate 1 KW of mechanical energy from compressedair
• Use of pre-set regulators is an economical way to maintain ideal working pressure inthetool
Worth knowingCalculati ng the return
Cost savings with an additi onal controller(In-line pre-set tamperproof regulator)
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In-linePhilosophy and overview
With Protect-Air’s In-line series, use ofcompressedairbecomessimpler,moreeffec�veandmoreeconomical.TheIn-lineseriesenablestheusertosupplyanycompressedairtoolwiththeidealairpressureintermsofbothpurityand
qualitytoprovideop�malperformance,energyefficiency and economy. The series is directlyinstalled in thepipingsystems,pressurehosesortoolsattheuser’sinstalla�on.
In-line regulator SaveAir™ FluidReg™ EcoReg™ - made of EcoBrass®/Cuphin®
Type of regulator Diaphragmregulator Diaphragmregulator Diaphragmregulator
Applicati on fi eld Compressedairsystemsandhoses
Various Fluids: Water, com-pressedairsystems,otherfluids.Alsoavailableforoxygen,nitro-genetc.
ConformstotheDIN50930-6/FDA/EUDrinkingWaterDirec-�ve,foodindustry,medicalindustry,etc.
Mode ofoperati on
Reducesairconsump�onandthusenergycosts
Reducesairrespec�velywaterconsump�onandthusenergy
Reducesairrespec�velywaterconsump�onandthusenergy
Tamperproof Yes Yes Yes
Pressure accuracy Comparablyhighpressureaccuracy
Comparablyhighpressureaccuracy
Comparablyhighpressureaccuracy
Automati c pressure relief
No No No
Installati onlocati on
Donotinstallbetweenvalveandcylinder.Notsuitableforpneuma�cguns
Donotinstallbetweenvalveandcylinder.Notsuitableforpneu-ma�cguns.
Donotinstallbetweenvalveandcylinder.Notsuitableforpneuma�cguns.
In-line regulator ToolReg™ CartReg™Type of regulator Pistonregulator Pistonregulator
Applicati on fi eld Compressedairtools,espe-ciallynail-guns,tackersetc.
Compressedairtools,especiallyairblowguns
Mode ofoperati on
Protecti on against accidents:noresidualpressureremainsinthetool
Reducesairconsump�onand thus energy costs: prevents pressuresurges
Tamperproof Yes Yes
Automati c pressure relief
Yes No
Installati onlocati on
Suitableforusewithvalvesandcylinders
Directlya�achedtotool
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Protect your most important assets: your employees and their equipment.
The HoseGuard offers simple but efficientprotec�on to pneuma�c systems in the eventof a broken compressed air hose or pipe.The air supply is immediately shut off by theHoseGuard,shouldthevolumeofairexceedasetvalue.This"value"isfactorypresetandissettoallownormalairconsump�onwhenusingairtools.
Should the air consump�on exceed the setvalue, e.g. the air line is severed, then theinternalpistoninstantlyshutsoffthemainflow.An integral bleed hole allows some air toflow though.Thisenables the linepressure toautoma�cally reset the HoseGuard once themainbreakisrepaired.
* TÜV PROOF 01-02-0145TÜV Food and Drug Approval: AZ 77318-2
HoseGuard®Airfuse-protecti on of personnel, machinery and equipment.
ATEX
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HoseGuard®Airfuse-protecti on of personnel, machinery and equipment.
Product Features:• Protects personnel, machinery and plant• Maintenance friendly – repair possible while
plant is sti ll working• Economic: competi ti ve pricing, no un-necessary repairs• Complies with EN ISO 4414/ISO 4414 § 5.4.5.11.1
Machine Directi ve 2006/42/EG• Complies with OSHA USA:
1926 Safety & Health Regulati ons for Constructi onPower-operated hand tools - 1926.302/b.7OSHA regulati ons (Standards - 29 CFR)
• MSHA (Mine Safety and Health Administrati on) Regulati ons: 30 CFR Secti ons §56.13021 and 57.13021 High-pressure hose connecti on states: 30 CFR Secti ons §57.1730 Compressed air; general; compressed air systems
• Reliable and tamperproof, no adjustment necessary• Light weight – compact size• Compati ble with all pneumati c systems• Can be used as a fl ow blocker• TÜV Approval No. 01-02-0145• EU Registered Uti lity Model No. 0025 73 525• USA/US Design Patent D 475, 126
Applicati ons:• Suitable for every applicati on where compressed
air is used• Compressed air hoses and systems in chemical and
pharmaceuti cal industries• Cleanrooms• Off - and On-Shore
*) EN ISO 4414/ISO 4414 §5.4.5.11.1: Failure of hose assemblies and plasti c piping: When failure of a hoseassembly or plas�c piping cons�tutes a whiplashhazard, it shall be restrained or shielded by suitablemeans.
In additi on an air fuse for compressed air shall be mounted”
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HoseGuard®Airfuse-protecti on of personnel, machinery and equipment.
Installati on example:
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HoseGuard®
Threadconnec-
ti onDesripti on Closing Point
Dimensions (mm) Weight(g)
MaximumInlet
Pressure
P1inlet
Thread
P1outlet Thread
Order Code
A B Dia-meter C
AcrossFlat BSP NPT
BSP/NPT HoseGuard®Air Fuse:Standard
Aluminium:at 7 bar /100 psig
1/4" Standardapprox.
600 Ltrs./Min (21scfm/Min)
49 - - 22 33
18bar255psig
Female Female 281A0211 281A1211
1/4" Standardapprox.
600 Ltrs./Min (21scfm/Min)
49 59 - 22 40 Male Female 281A0221 281A1221
1/4" Low Flowapprox.
200 Ltrs./Min (7scfm/Min)
49 - - 22 33 Female Female 281Z0211-7-200 281Z1211-7-200
1/4" Low Flowapprox.
200 Ltrs./Min (7scfm/Min)
49 59 - 22 40 Male Female 281Z0221-7-200 281Z1221-7-200
1/4" HighFlowapprox.
900 Ltrs./Min (31,8scfm/
Min)49 - - 22 33 Female Female 281Z0211-7-900 281Z1211-7-900
1/4" HighFlowapprox.
900 Ltrs./Min (31,8scfm/
Min)49 59 - 22 40 Male Female 281Z0221-7-900 281Z1221-7-900
3/8" Standardapprox.
1000 Ltrs./Min (35,3scfm/
Min)58 - - 27 60 Female Female 281A0311 281A1311
3/8" Standardapprox.
1000 Ltrs./Min (35,3scfm/
Min)58 70 - 27 67 Male Female 281A0321 281A1321
1/2" Standardapprox.
2500 Ltrs./Min (88,3scfm/
Min)65 - - 30 77 Female Female 281A0411 281A1411
1/2" Standardapprox.
2500 Ltrs./Min (88,3scfm/
Min)65 79 - 30 84 Male Female 281A0421 281A1421
3/4" Standardapprox.
3800 Ltrs./Min (134,3scfm/
Min)76 - 36 30 107 Female Female 281A0511 281A1511
3/4" HighFlowforCompressors
approx.5000 Ltrs./Min (176,7scfm/
Min)76 - 36 30 107 Female Female 281Z0511-7-5000 281Z1511-7-5000
1"at 15 bar /213 psig:
approx.12.000Ltrs./Min (424scfm/
Min)
100 - 50 41 320
35bar500psig
Female Female 281A0611 281A1611
2"at 15 bar /213 psig:
approx.25.000Ltrs./Min (883scfm/
Min)
130 - 80 70 830 Female Female 281A0911 281A1911
at 25 bar /355 psig:
approx.47.000Ltrs./Min
(1661scfm/Min)
on request
Technical Data andOrdering Informati on
Technical dataPressure Drop Open: 0,05-0,1bar0,7-1,5psig)Pressure Drop By Closing: 0,3bar(4psig)Temperature range 1/4", 3/8", 1/2": -20°C to 80°C (-4°F to 176°F) 3/4", 1", 2": -20°C to 120°C (-4°F to 248°F)Material Housing: AluminiumOther Parts: Nitrile Rubber, Plasti c, Stainless Steel
TheHoseGuardofferssimplebuteffec�veprotec�onstopneuma�csystemsintheeventofabrokencompressedairhoseorpipe.TheairsupplyisimmediatelyshutoffbytheHoseGuard,shouldthevolumeofairexceedasetvalue.This"value"isfactorypresetandissettoallownormalairconsup�onwhenusingairtools.Shouldtheairconsump�onexceedthesetvalue,e.g.theairlineissevered,thentheinternalpistoninstantlyshutsoffthemainflow.Anintegralbleedholeallowssomeairtoflowthough.Thisenablesthelinepressuretoautoma�callyresettheHoseGuardoncethemainbreakisrepaired.
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HoseGuard® – Stainless SteelThreadconnec-
ti onDesripti on Closing Point
Pressure Drop Dimensions (mm) Weight(g)
Maxi-mumInlet
Pressure
Tem-perature
rangeMaterial
P1inlet
Thread
P1outlet Thread
Order Code
Open Byclosing A B Dia-
meter CAcross
Flat BSP
BSP/NPT HoseGuard®Air Fuse:
StainlessSteel - 316 L:Available on request, only
at 7 bar /100 psig Alldimensionsonrequest
1/4" Standardapprox.
600 Ltrs./Min (21scfm/Min)
0,05-0,1bar(0,7-1,5psig)
0,3bar(4psig)
18bar255psig
-40°C to80°C
(-31°F to 176°F)
Housing: StainlessSteelDIN17440MaterialNo.
1.4404
Female Female 281R0211*
1/4" Standardapprox.
600 Ltrs./Min (21scfm/Min)
Male Female 281R0221*
1/4" Low Flowapprox.
200 Ltrs./Min (7scfm/Min)
Female Female 281RZ0211-7-200*
1/4" Low Flowapprox.
200 Ltrs./Min (7scfm/Min)
Male Female 281RZ0221-7-200*
1/4" HighFlowapprox.
900 Ltrs./Min (31,8scfm/
Min)Female Female 281RZ0211-
7-900*
1/4" HighFlowapprox.
900 Ltrs./Min (31,8scfm/
Min)Male Female 281RZ0221-
7-900*
3/8" Standardapprox.
1000 Ltrs./Min (35,3scfm/
Min)Female Female 281R0311*
3/8" Standardapprox.
1000 Ltrs./Min (35,3scfm/
Min)Male Female 281R0321*
1/2" Standardapprox.
2500 Ltrs./Min (88,3scfm/
Min)Female Female 281R0411*
1/2" Standardapprox.
2500 Ltrs./Min (88,3scfm/
Min)Male Female 281R0421*
3/4" Standardapprox.
3800 Ltrs./Min (134,3scfm/
Min)
-40°C to 120°C
(-31°F to 248°F)
Housing: StainlessSteel316 L
Female Female 281R0511*
3/4" HighFlowforCompressors
approx.5000 Ltrs./Min (176,7scfm/
Min)Female Female 281RZ0511-
7-5000*
1"at 15 bar /213 psig:
approx.12.000Ltrs./Min (424scfm/
Min)45bar500psig
Female Female 281R0611*
2"at 15 bar /213 psig:
approx.25.000Ltrs./Min (883scfm/
Min)
Female Female 281R0911*
at 25 bar /355 psig:
approx.47.000Ltrs./Min
(1661scfm/Min)
on request
Technical Data andOrdering Informati on
*Stainless Steel – all dimensions on request
Pistheinlet. Theairpassesthepiston1andcon�nuesthroughtheseat. Theairflow,passingthepiston,issloweddownbymeansofsomelengthwisegrooves3ontheoutersideofthepiston. If the flow is too high, the air cannot pass thepiston quickly enough, and the piston will bepressedagainstthespring2towardstheseat.Theclosingpoint is shown in the table above. If thevalue indicated isexceeded,e.g. if thehosesud-denlybreaks,theairsupply isautoma�callyshutoff.
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All the following measurement values (fl ow for closing functi on) apply for a HoseGuard® (hose breakagesafetydevice)chargedwiththeappropriatepressureP1andwithafreePaoutlet.If a component is fi tt ed aft er the HoseGuard® which reduces the fl ow performance (e.g. linkage, screwfi�ng,hoseetc.),itispossiblethattherequiredflowforthede-finedclosingpointisnolonger att ained and that the HoseGuard® will not close.Inthiscasetheapplica�onmustbeappropriatelytested.Itispossiblethatanothercomponentmay have to be selected aft er the HoseGuard®, or a smaller HoseGuard®, depending on the test result.
HoseGuard 1/4’’ Flow measurement according to DIN EN 60534 Air fl ow rate for closing
Air fl ow rate for closing
0
2
4
6
8
10
12
14
16
0 200 400 600 800 1000
Pre
ssur
e p1
[bar
ü]
Flow rate for closing V [Nl/min]
p1 Dp T V
(barü) (bar) (K) (Nl/min)
15 0.24 bar 287 853
10 0.24 bar 287 724
6 0.23 bar 288 597
5 0.23 bar 288 547
4 0.23 bar 288 505
HoseGuard 3/8’’ Flow measurement according to DIN EN 60534 Air fl ow rate for closing Air fl ow rate for closing
0
1
2
3
4
5
6
7
0 2000 4000 6000 8000 10000 12000
Pre
ssur
e p1
[bar
ü]
Flow rate for closing V [Nl/min]
p1 Dp T V
(barü) (bar) (K) (Nl/min)
15 0.2 bar 287 1824
10 0.21 bar 287 1539
6 0.22 bar 288 1207
5 0.21 bar 288 1120
4 0.21 bar 288 1020
p1: Stati c pressure in front of safety device ∆p: Pressure diff erence via safety device T: Temperature V: Flow rate for closing the safety device under standard conditi ons (1,01325 bara, 0°C)
Important Informati on
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HoseGuard 1/2’’ Flow measurement according to DIN EN 60534 Air fl ow rate for closing Air fl ow rate for closing
0
1
2
3
4
5
6
7
3600 3800 4000 4200 4400 4600 4800
Pres
sure
p1
[bar
ü]
Flow rate for closing V [Nl/min]
p1 Dp T V
(barü) (bar) (K) (Nl/min)
15 0.41 bar 287 4230
10 0.42 bar 287 3510
6 0.44 bar 288 2800
5 0.44 bar 288 2530
4 0.42 bar 288 2220
HoseGuard 2’’ Flow measurement according to DIN EN 60534 Air fl ow rate for closing
Air fl ow rate for closing
0
1
2
3
4
5
6
7
0 2000 4000 6000 8000 10000 12000
Pre
ssur
e p1
[bar
ü]
Flow rare for closing V [Nl/min]
p1 Dp T V
(barü) (bar) (K) (Nl/min)
6 0.13 bar 277 11360
5 0.13 bar 275 10320
4 0.13 bar 272 9290
HoseGuard 1’’ Flow measurement according to DIN EN 60534 Air fl ow rate for closing
Air fl ow rate for closing
0
1
2
3
4
5
6
7
0 1000 2000 3000 4000 5000
Pres
sure
p1
[bar
ü]
Flow rate for closing V [Nl/min]
p1 Dp T V
(barü) (bar) (K) (Nl/min)
6 0.17 bar 286 4570
5 0.17 bar 286 4230
4 0.17 bar 286 3830
HoseGuard 3/4’’ Flow measurement according to DIN EN 60534 Air fl ow rate for closing
Air fl ow rate for closing
0
1
2
3
4
5
6
7
0 2000 4000 6000 8000 10000 12000
Pres
sure
p1
[bar
ü]
Flow rate for closing V [Nl/min]
p1 Dp T V
(barü) (bar) (K) (Nl/min)
6 0.20 bar 287 3533
5 0.20 bar 287 3200
4 0.21 bar 287 2840
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The SaveAir™ regulator is an independentmembrane regulator that can be installedin every compressed air system. It supplies aconstant, exact outlet pressure regardless oftheinputpressure.Thepressureisfactory-setandcannotbechanged.
SaveAir™ prevents “dynamic pressurewaste“. This arises when the pressure andflowatthewithdrawalpointareunnecessarilyhigher than those specified by themanufacturer to achieve the desiredfunc�on. “Dynamic pressure waste” isextremely costly, awasteof energy thatmaybefoundthroughoutindustry.
SaveAir™In-line pre-set energy-saving miniature regulator.
ATEX
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SaveAir™In-line pre-set energy-saving miniature regulator.
Advantages:• Supplies tools exclusively with the specifi ed
pressure• No pressure gauge needed• Prevents compressed air wastage• Saves energy – reduces costs• Highly reliable• Locked to prevent pressure change
– tamper proof• Small and compact• Increases tool service life
Applicati ons:• Piping and compressed air systems• Compressed air used in automati on
for actuati on• Control, feeding or transportati on• Pick and place units in automati c assembly
systems
Installati on example:
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SaveAir™
BSP:Thread
connecti onFlow
Tolerances*P2 outlet
pre setpressure
Order Code
Ltrs./Min. ∆p:0,5 bar - 7 psig BSP
SaveAir - In-Line pre setregulator
BSP
1/4 400 Ltrs./Min 14,2scfm
+/-0,3bar/2psigat10ltrs.Min 1bar 231A0210
1/4 400 Ltrs./Min 14,2scfm
+/-0,3bar/2psigat10ltrs.Min 1.5bar 231A0215
1/4 600 Ltrs./Min 21.3scfm
+/-0,3bar/2psigat10ltrs.Min 2bar 231A0220
1/4 600 Ltrs./Min 21.3scfm
+/-0,3bar/2psigat10ltrs.Min 2.5bar 231A0225
1/4 700 Ltrs./Min 24.9scfm
+/-0,3bar/2psigat10ltrs.Min 3bar 231A0230
1/4 700 Ltrs./Min 24.9scfm
+/-0,3bar/2psigat10ltrs.Min 3.5bar 231A0235
1/4 700 Ltrs./Min 24.9scfm +/-10% 4bar 231A0240
1/4 700 Ltrs./Min 24.9scfm +/-10% 4.5bar 231A0245
1/4 700 Ltrs./Min 24.9scfm +/-10% 5bar 231A0250
1/4 700 Ltrs./Min 24.9scfm +/-10% 5,5bar 231A0255
1/4 800 Ltrs./Min 28.3scfm +/-10% 6bar 231A0260
1/4 400 Ltrs./Min 14,2scfm +/-10% 6,5bar 231A0265
1/4 400 Ltrs./Min 14,2scfm +/-10% 7bar 231A0270
1/4 400 Ltrs./Min 14,2scfm +/-10% 8bar 231A0280
On request: FPM Diaphragm and other pressure ranges
Technical Data andOrdering Informati on
Technical dataWeight 82gMaximumInletPressure18bar/255psigTemperature range 0°C to 60°C (32°F to 140°F)Material Housing: Zinc Diaphragm: CR Spindle: Brass Spring: Stainlesss Steel O-Ring: Nitrile RubberP1inletThread Female/female
The regulator ensures that a constant pressure is alwaysmaintained, despite the normal pressure fluctua�ons in a system.Theregulatorisintendedforusewithcompressedairorneutralgases.Toavoidunnecessarylossofpressureinlongpipesorhoses,theregulatorhastobemountedascloseaspossibletothepointofconsump�on.
*TolerancesTest medium: Air, Pe = 6 bar/90 psig ( at Pa <= 4 bar/60 psig), 10 NI/Min / 0,35 scfmTest medium: Air, Pe = 10 bar/150 psig ( at Pa <= 4 bar/60 psig), 10 NI/Min / 0,35 scfm
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Technical Data andOrdering Informati onSaveAir™
NPT:Thread
connecti on Desripti on FlowP2 outlet
pre setpressure
Order Code
NPT
SaveAir - In-LIne pre set regulator
NPT SaveAir™ In-line pre-set regulator
1/4" SaveAir™ 1/4" NPT1 bar / 15 psig
400 Ltrs./Min 14.2scfm 15psig 231AS1215
1/4” SaveAir™ 1/4" NPT1,5 bar / 23 psig
400Ltrs./Min 14.2scfm 23psig 231AS1223
1/4” SaveAir™ 1/4" NPT2 bar / 30 psig
600 Ltrs./Min 21.3scfm 30psig 231AS1230
1/4” SaveAir™ 1/4" NPT2,5 bar / 38 psig
600 Ltrs./Min 21.3scfm 38psig 231AS1238
1/4” SaveAir™ 1/4" NPT3 bar / 45 psig
700 Ltrs./Min 24.9scfm 45psig 231AS1245
1/4” SaveAir™ 1/4" NPT3,5 bar / 53 psig
700 Ltrs./Min 24.9scfm 53psig 231AS1253
1/4” SaveAir™ 1/4" NPT4 bar / 60 psig
700 Ltrs./Min 24.9scfm 60psig 231AS1260
1/4” SaveAir™ 1/4" NPT4,5 bar / 63 psig
700 Ltrs./Min 24.9scfm 63psig 231AS1263
1/4” SaveAir™ 1/4" NPT5.0 bar / 75 psig
700 Ltrs./Min 24.9scfm 75psig 231AS1275
1/4” SaveAir™ 1/4" NPT5,5 bar / 80 psig
700 Ltrs./Min 24.9scfm 80psig 231AS1280
1/4” SaveAir™ 1/4" NPT6.0 bar / 90 psig
800 Ltrs./Min 28.3scfm 90psig 231AS1290
1/4” SaveAir™ 1/4" NPT6,5 bar / 94 psig
800 Ltrs./Min 28.3scfm 94psig 231AS1294
1/4” SaveAir™ 1/4" NPT7.0 bar / 100 psig
800 Ltrs./Min 28.3scfm 100psig 231AS12100
1/4” SaveAir™ 1/4" NPT8.0 bar / 120 psig
800 Ltrs./Min 28.3scfm 120psig 231AS12120
On request: FPM Diaphragm and other pressure ranges
Technical dataWeight 82gMaximumInletPressure 18bar/255psigTemperature range 0°C to 60°C (32°F to 140°F)Material Housing: Zinc Diaphragm: CR Spindle: Brass Spring: Stainlesss Steel O-Ring: Nitrile RubberP1inletThread Female/female
The regulator ensures that a constant pressure is always maintained, despite the normal pressure fluctua�ons in a system.Theregulatorisintendedforusewithcompressedairorneutralgases.Toavoidunnecessarylossofpressureinlongpipesorhoses,theregulatorhastobemountedascloseaspossibletothepointofconsump�on.
*TolerancesTest medium: Air, Pe = 6 bar/90 psig ( at Pa <= 4 bar/60 psig), 10 NI/Min / 0,35 scfmTest medium: Air, Pe = 10 bar/150 psig ( at Pa <= 4 bar/60 psig), 10 NI/Min / 0,35 scfm
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The ToolReg™ regulator is an independentpiston regulator that can be mounted onany pneuma�c tool or installed in everycompressed air system. It supplies aconstant, exact outlet pressure regardless ofthe inletpressure.Thepressure is factory-setand cannot be changed. The ToolReg™prevents “dynamic pressure waste“. Thisarises when the pressure and flow at thewithdrawalpointareunnecessarilyhigherthanthosespecifiedbythemanufacturertoachievethedesiredfunc�on.“Dynamicpressurewaste”isextremelycostly,awasteofenergythatmaybefoundthroughoutindustry.
For pneuma�c tools the ToolReg™ must bemounted directly on the tool in order toensurecorrectpressure,sothatpossiblepres-suredropsinhoses,tubesetc.donotinfluence
the pressure on the tool itself. Furthermore,the residual pressure in the tool is relievedwhen it is removed from the compressed airsupplyline,preven�nguninten�onalactua�onofthetoolwithdisastrousconsequences.
Pre-set regulators are an economical path to achieve the ideal pressure in the tool (please regard to page 6 “Worth knowing”).
ToolReg™In-line pre-set regulator with automati csecondary pressure relief.
✓
ATEX
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ToolReg™In-line pre-set regulator with automati csecondary pressure relief.
Advantages:• Automati c secondary pressure relief• Protecti on guaranteed – no residual
pressure in the tool• High fl ow performance
(0 – 3.000 Ltrs./Min / 0 – 105 scfm)• High pressure performance
(P1 – inlet pressure up to 25 bar / 355 psig)• Corrosion resistant• Supplies tools exclusively with the specifi ed
pressure• No pressure gauge needed• Prevents compressed air waste• Saves energy – reduces costs• Highly reliable• Locked to prevent pressure change
– tamper proof• Light weight - Small and compact size• Increases tool service life
Applicati ons:• In situati ons where small amounts of
compressed air are required but the pressure and fl ow must bestringently regulated
• Pneumati c tools• Parti cular nailers, tackers etc.• Furniture, constructi on and precision
engineering trades• Piping and compressed air systems• Compressed air used in automati on for
actuati on• Control, feeding or transportati on• Pick and place units in automati c
assembly systems
Installati on example:
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ToolReg™ – In-Line pre set
Threadconnecti on Outlet Pressure
FlowLtrs./min
(Pe=12bar/180 psig.
TolerancesDimensions (mm) Order Code
A B C BSP NPT
BSP/NPT 1/4" TOOLREG female-female
1/4 2 bar 500 +/- 0,3 bar / 2 psig at 10 ltrs. Min 56.6 232A0220
1/4 3 bar 550 +/- 0,3 bar / 2 psig at 10 ltrs. Min 56.6 232A0230
1/4 4 bar 600 +/- 10% 56.6 232A0240
1/4 5 bar 650 +/- 10% 56.6 232A0250
1/4 6 bar 700 +/- 10% 56.6 232A0260
1/4 7 bar 700 +/- 10% 56.6 232A0270
1/4 8 bar 800 +/- 10% 56.6 232A0280
1/4 2 bar / 30 psig 500 +/- 0,3 bar / 2 psig at 10 ltrs. Min 56.6 232AS1230
1/4 3 bar/ 45 psig 550 +/- 0,3 bar / 2 psig at 10 ltrs. Min 56.6 232AS1245
1/4” 4 bar/ 60 psig 600 +/- 10% 56.6 232AS1260
1/4” 5 bar/ 75 psig 650 +/- 10% 56.6 232AS1275
1/4” 6 bar/ 90 psig 700 +/- 10% 56.6 232AS1290
1/4” 7 bar/105 psig 700 +/- 10% 56.6 232AS12105
1/4” 8 bar/120 psig 800 +/- 10% 56.6 232AS12120
BSP/NPT 1/4" TOOLREG female-male
1/4” 2 bar 500 +/- 0,3 bar / 2 psig at 10 ltrs. Min 66.6 56.6 10 232F0220
1/4” 3 bar 550 +/- 0,3 bar / 2 psig at 10 ltrs. Min 66.6 56.6 10 232F0230
1/4” 4 bar 600 +/- 10% 66.6 56.6 10 232F0240
1/4” 5 bar 650 +/- 10% 66.6 56.6 10 232F0250
1/4” 6 bar 700 +/- 10% 66.6 56.6 10 232F0260
1/4” 7 bar 700 +/- 10% 66.6 56.6 10 232F0270
1/4” 8 bar 800 +/- 10% 66.6 56.6 10 232F0280
1/4” 2 bar / 30 psig 500 +/- 0,3 bar / 2 psig at 10 ltrs. Min 56.6 232FS1230
1/4” 3 bar/ 45 psig 550 +/- 0,3 bar / 2 psig at 10 ltrs. Min 56.6 232FS1245
1/4” 4 bar/ 60 psig 600 +/- 10% 56.6 232FS1260
1/4” 5 bar/ 75 psig 650 +/- 10% 56.6 232FS1275
1/4” 6 bar/ 90 psig 700 +/- 10% 56.6 232FS1290
1/4” 7 bar/105 psig 700 +/- 10% 56.6 232FS12105
1/4” 8 bar/120 psig 750 +/- 10% 56.6 232FS12120
On request: Stainless Steel version and other pre-set pressures
Technical Data andOrdering Informati on
Theregulatorensuresthataconstantpressureisalwaysmaintained,despitethenormalpressurefluctua�onsinasystem.Theregulator is intended for use with compressed air or neutral gases. The Toolreg® must be mounted directly on the pneumati c tool inordertoensurecorrectpressure,sothatpossiblepressuredropinhoses,tubesetc.doesnotinfluencethepressureonthetoolitself.Furthermore,theresidualpressureinthetoolsisrelievedwhenitisremovedfromthecompressedairsupplyline,prevent-inguninten�onalactua�onofthetoolwithdisastrousconsequences.
*TolerancesTest medium: Air, Pe = 6 bar/90 psig (at Pa <= 4 bar/60psig),10Nl/Min/0,35scfm Test medium: Air, Pe = 10 bar/150 psig (at Pa <= 4bar/60psig),10Nl/Min/0,35scfm
Technical dataWeight F/F30g F/M40gDimensionsD 19DimensionsE 16DimensionsF 19MaximumInletPressure 25bar/365psigTemperature range 0°C to 80°C (32°F to 176°F)Material Housing: Aluminium other parts: StainlessSteel NitrileRubber,Brass, PPH
female/male female/female
CB
A
D
G
F
E
B
ED
F
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ToolReg™ – In-Line pre set
Technical Data andOrdering Informati on
Technical dataWeight3/8 48gWeight1/2 100gMaximumInletPressure25bar/365psigTemperaturerange 0°C to 80°C (32°F to 176°F)Material Housing: Aluminium other parts: StainlessSteel NitrileRubber, Brass,PPH
Threadconnecti on Outlet Pressure
FlowLtrs./min
(Pe=12bar/180 psig.
TolerancesDimensions (mm) Order Code
B D E F BSP NPT
BSP/NPT 3/8" TOOLREG female-female
3/8 2 bar 1400 +/- 0,3 bar / 2 psig at 10 ltrs. Min 63 25 22 25 232A0320
3/8 4 bar 1800 +/- 10% 63 25 22 25 232A0340
3/8 6 bar 2200 +/- 10% 63 25 22 25 232A0360
3/8 8 bar 2600 +/- 10% 63 25 22 25 232A0380
3/8 2 bar / 30 psig 1400 +/- 0,3 bar / 2 psig at 10 ltrs. Min 63 25 22 25 232FS1330
3/8 4 bar/ 60 psig 1800 +/- 10% 63 25 22 25 232FS1360
3/8 6 bar/ 90 psig 2200 +/- 10% 63 25 22 25 232FS1390
3/8 8 bar/120 psig 2600 +/- 10% 63 25 22 25 232FS13130
BSP/NPT 1/2" TOOLREG female-female
1/2 2 bar 500 +/- 0,3 bar / 2 psig at 10 ltrs. Min 67.5 30 27 30 232A0420
1/2 4 bar 600 +/- 10% 67.5 30 27 30 232A0440
1/2 6 bar 700 +/- 10% 67.5 30 27 30 232A0460
1/2 8 bar 800 +/- 10% 67.5 30 27 30 232A0480
1/2 2 bar / 30 psig 500 +/- 0,3 bar / 2 psig at 10 ltrs. Min 67.5 30 27 30 232FS1430
1/2 4 bar/ 60 psig 600 +/- 10% 67.5 30 27 30 232FS1460
1/2 6 bar/ 90 psig 700 +/- 10% 67.5 30 27 30 232FS1490
1/2 8 bar/120 psig 750 +/- 10% 67.5 30 27 30 232FS14140
On request: Stainless Steel version and other pre-set pressures
Theregulatorensuresthataconstantpressureisalwaysmaintained,despitethenormalpressurefluctua�onsinasystem.Theregu-lator is intended for use with compressed air or neutral gases. The Toolreg® must be mounted directly on the pneumati c tool in order toensurecorrectpressure,sothatpossiblepressuredropsinhoses,tubesetc.doesnotinfluencethepressureonthetoolitself.
Technical dataWeight F/F30g F/M40gDimensionsD 19DimensionsE 16DimensionsF 19MaximumInletPressure 25bar/365psigTemperature range 0°C to 80°C (32°F to 176°F)Material Housing: Aluminium other parts: StainlessSteel NitrileRubber,Brass, PPH
female/femalefemale/female
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The CartReg™ pre-set miniature regulator isinstalled in the compressedair supply line. ItisdesignedtomeetOSHA(Occupa�onalSafe-ty & Health administra�on, USA) and othersafety agency requirements for 2 bar/30psigmaximumpressureforpneuma�cairguns.
The CartReg™ can easily be threaded intoany¼” air blowgun andpneuma�c tool andisaneconomicalmeanstomaintainthe idealpressurerequirements.
CartReg™In-line pre-set regulator for air blow gunsand pneumati c tools.
ATEX
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CartReg™In-line pre-set regulator for air blow gunsand pneumati c tools.
Advantages:• Safety: protects personnel, machinery and
plant by avoiding pressure surges• Ensures opti mal air tool effi ciency by
supplying a constant pre-set pressure• Prevents compressed air waste – limits
excessive compressed air consumpti on = reducing energy costs
• Easy assembly: can be integrated into any¼” pneumati c tool
• High-pressure performance (P1= inlet pres-sure up to 18 bar/260 psig)
• High fl ow performance (up to 400 L/Min – 15 scfm)
• Lightweight (14 g) and compact (Hexagon 14 mm, length 24 mm)
• Locked to prevent pressure change – tamper proof
• Competi ti vely priced• Increases tool service life
Applicati ons:• Pneumati c air guns• Pneumati c tools• Pick and place units in automati c assembly
systems
Installati on example:
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CartReg™ – Miniature – In-Line pre set regulator
Threadconnecti on
Outlet pressure Flow Tolerances
Dimensions (mm) Order Code
A Across Flat BSP NPT
BSP/NPT CartReg™ - In-line pre set miniature regulator male/male
1/4 2 bar
400
+/- 0,6 bar (Pe 6 bar)
24
14
233G0220
1/4 4 bar +/- 0,8 bar(Pe 6 bar) 233G0240
1/4" 6 bar +/- 1 bar (Pe 10 bar) 233G0260
1/4" 2 bar / 30 psig
14 scfm
+/- 8,7 psig (Pe 87 psig)
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233S1230
1/4" 4 bar/ 60 psig +/- 11,6 psig (Pe 87 psig) 233S1260
1/4" 6 bar/ 90 psig +/- 14,5 psig (Pe 145 psig) 233S1290
On request: Other pre set pressures
Technical Data andOrdering Informati on
Technical dataWeight 14MaximumInletPressure12bar/174psigTemperature range -20 °C to 60°C (-4°F to 140°F)Material Housing: Brass other parts: Stainless Steel NBR,Brass
"Theregulatorensuresthataconstantpressureisalwaysmaintained,despitethenormalpressurefluctua�onsinasystem.Theregulatorisintendedforusewithcompressedairorneutralgases.TheCartregmustbemounteddirectlyonthepneuma�cblowgunortoolinordertoensurecorrectpressure,sothatpossiblepressuredropsinhoses,tubesetc.doesnotinfluencethepressureonthetoolitself.
A AF14
*TolerancesTest medium: Air, Pe = 6 bar/90 psig ( at Pa <= 4 bar/60 psig), 10 NI/Min / 0,35 scfmTest medium: Air, Pe = 10 bar/150 psig ( at Pa <= 4 bar/60 psig), 10 NI/Min / 0,35 scfm
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The FluidReg™ is an independentmembraneregulator that can be installed in everyfluid- or compressed air pneuma�c system.It supplies a constant, exact outlet pressureregardless of the input pressure. Thepressure is factory-set and cannot bechanged. This ensures that nobody canalterthespecifiedpressure.It iswell known that thepressureof awateror fluid line normally is too high, fluctuates,and varies according to the height of thebuilding. In that case the In-line FluidReg™protects all equipment and componentsplaced a�er it, because thus they willonly receive the correct pressure. This ispar�cularly important for all machinery/plants for/or with dosing of liquids,
as this will prevent stops in produc�on.Furthermore if the FluidReg™ is combinedwith a sprinkler nozzle, the best basis forcooling/cleaning bymeans of water spray orfogiscreated.
FluidReg™In-line pre-set regulator for water and other fl uids also available on request for oxygen, nitrogen etc.
* TÜV PROOF 51257
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Advantages:• Reduces energy consumpti on• Reliability• Service free: no adjustment needed• Competi ti vely priced• Tamper proof• Lightweight – compact constructi on• Easy to mount in any water supply system• Extension by sprinkler equipment• In compliance with prevailing Food and
Feed Code of Law (TÜV)• Increases tool service life
Applicati ons:• Coff ee and soft drinks machines• Filling machines• Laboratory dosing equipment• Pharmacies• Food industry• Irrigati on systems etc.
FluidReg™In-line pre-set regulator for water and other fl uids also available on request for oxygen, nitrogen etc.
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FluidReg™
Threadconnecti on
Flowml/min
(∆P 0.8bar/12psig)
TolerancesP2 outlet
pre setpressure
Order Code
BSP NPT
BSP/NPT
1/4 0-3000 +/-0,3bar 1bar 239A0210
1/4 0-3500 +/-0,3bar 1,5bar 239A0215
1/4 0-4000 +/-0,3bar 2bar 239A0220
1/4 0-4000 +/-0,3bar 2,5bar 239A0225
1/4 0-4000 +/-0,3bar 3bar 239A0230
1/4 0-4000 +/-0,3bar 3,5bar 239A0235
1/4 0-4000 +/-10% 4bar 239A0240
1/4 0-4000 +/-10% 4.5 239A0245
1/4 0-4000 +/-10% 5bar 239A0250
1/4" 0-4000 +/-10% 5.5 239A0255
1/4" 0-4000 +/-10% 6bar 239A0260
1/4" 0-4000 +/-10% 6.5 239A0265
1/4" 0-4000 +/-10% 7bar 239A0270
1/4" 0-4000 +/-10% 8bar 239A0280
1/4" 0-3000 +/-0,3bar/2psig 15psig 239AS1215
1/4" 0-3500 +/-0,3bar/2psig 23psig 239AS1223
1/4" 0-4000 +/-0,3bar/2psig 30psig 239AS1230
1/4” 0-4000 +/-0,3bar/2psig 38psig 239AS1238
1/4” 0-4000 +/-0,3bar/2psig 45psig 239AS1245
1/4” 0-4000 +/-0,3bar/2psig 53psig 239AS1253
1/4” 0-4000 +/-10% 60psig 239AS1260
1/4” 0-4000 +/-10% 63psig 239AS1263
1/4” 0-4000 +/-10% 75psig 239AS1275
1/4” 0-4000 +/-10% 80psig 239AS1280
1/4” 0-4000 +/-10% 90psig 239AS1290
1/4” 0-4000 +/-10% 94psig 239AS1294
1/4” 0-4000 +/-10% 100psig 239AS12100
1/4” 0-4000 +/-10% 120psig 239AS12120
On request: FPM Diaphragm and other pressure ranges
Technical Data andOrdering Informati on
Technical dataWeight 125gMaximum Inlet Pressure Water: 10bar/145psig other gases: 18 bar/255 psigTemperature range Water: 4°C to 60°C (39°F to 140°F) Other gases: 0°C to 60°C (32°F to 140°F)Material Housing: Brass nickel plated Diaphgram: CR Spindle: Brass nickel plated Spring: Stainless Steel, O-Ring: Nitrile Rubber Valve Seat: PPHP1inletThread Female/female
*TolerancesTest medium: Air, Pe = 6 bar/90 psig (at Pa <= 4 bar/60 psig), 10 Nl/Min / 0,35 scfm Test medium: Air, Pe = 10 bar/150 psig (at Pa <= 4 bar/60 psig), 10 Nl/Min / 0,35 scfm
Theregulatorensuresthataconstantpressure isalwaysmaintained,despitethenormalpressurefluctua�ons inasystem.Theregulator is intendedforusewithvariousfluidssuchasdrinkingwater,tapwaterorwith compressedairandalso inaspecialversionwithoxygen.Toavoidunnecessary lossofpressure in longpipesorhoses,theregulatorhastobemountedascloseaspossibletothepointofconsump�on.
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EcoReg™Fluid regulator for drinking water, other liquids etc.
Made of the lead-free brass material Ecobrass/Cuphin® ideal for criti cal applicati on areas such as drinking water, food industry, medical indus-try, etc. Conforms to the DIN 50930-6/FDA/EU drinking water directi ves and other regulati ons.
The use of lead-free materials is growing in importance – in parti cular as an alternati ve material for drinking water applicati ons, where health standards are high. As an alternati ve material to conventi onal brass, Protect-Air off ers a fl uid regulator made of a lead-free brass material – Ecobrass® (trade name CUPHIN).*
Drinking water is considered the most vitalelementforlifenexttoair/oxygen.Sincethereisnoalterna�ve to thisfinite resource,protec�ngandsecuringthestandardandqualityofdrinkingwaterisatoppriorityforengineers,plannersandtechniciansaswellassystemoperators.
The use of lead-free materials is anincreasingpriority–inpar�cularasanalterna�vematerial in the sanita�on, food and medical
sectorswiththeirrigoroushealthstandards.TheEU drinking water direc�ve plays an importantrolehere.Its2013amendmentwilllowertheleadconcentra�on limit from the current level of25microgram per litre of drinkingwater to 10microgram.
Free of toxic additi ves, the Ecobrass/Cuphin® materials (*seepage31below) conform to therequirements specified in DIN 50930-6. Thismakes them par�cularly suitable for cri�calapplica�ons.The fl uid regulators made of Ecobrass® are minimallysuscep�ble to tension-crackcorrosionandaredezincifica�on-resistant,whichmakesanaddi�onal surface treatment unnecessary. Thisis environmentally friendly, saves cycle �mes,addi�onalproceduresandtherebycosts.TheseareallgoodreasonstochooseProtect-AirEcobrass® fl uid regulators that meet health and safety requirements and in areas that are con-stantlysubjecttocorrosionrisk.
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EcoReg™In-line pre-set regulator for water and other fl uids available on request for oxygen, nitrogen etc.
TheEcoRegfluidregulatorisanindependentdiaphragmpressureregulatorthatcanbeinstalledinallfluidsystems.Thepressureregulatorensuresaconstantandpreciseoutputpressureindependentfromthe inputpressure.Thepressurevaluehasbeenfactorypresetandcannotbechanged.Thisensuresthatnoonecanmanipulatethespecifiedpressurevalue.
It is generally known that the pressure of fluid lines is usually is too high, fluctuates or variesaccordingtobuildingheight.Insuchcases,theInline-EcoRegfluidregulatorprotectsalldownstreaminstalla�ons, devices and components, because only the proper pressure is admi�ed. This ispar�cularilyimportantforallmachinesandplantsdosingfluidsbecausecostlystopsinproduc�oncanbeavoided.
IftheEcoRegfluidregulatorisalsocombinedwithasprinklernozzle,op�malcondi�onsarecreatedforcooling/cleaningapplica�onswithsprayedwaterorsprayedmists
*) Ecobrass/Cuphin:Materialsfordrinkingwater,etc.,mustmeetincreasinglyrigorousmechanicalandchemicalcorrosionrequirements,inpar�cularregarding hygiene safety. Free of toxic additi ves, the material Ecobrass/Cuphin® complies with the conditi ons specifi ed in DIN 50930-6. Thanks to the selected combinati on of the alloying elements copper, zinc and silicium, Ecobrass/Cuphin® does not require theaddi�onoflead.Thematerialalsopromiseshighstability,evenwhenexpanded,permi�ngcoldandhotforming;forinstance,for processing with hot forging. As a result, Ecobrass/Cuphin® should be bett er to process than conventi onal brass materials that containlead.Thehighstabilityandtheverygoodresistancetocorrosionofthematerialaddi�onallyofferidealcondi�onsfor�ght,wear-resistantconnec�ons insanita�on installa�ons thatarealsosubject tostrongmechanical forces.Thecomponentsmade of Ecobrass/Cuphin® are minimally suscepti ble to tension-crack corrosion and are dezincifi cati on-resistant, which makes an addi�onalsurfacetreatmentunnecessary.
Advantages:• Reduces consumpti on• Reliability• Service free: no adjustment needed• Competi ti vely priced• Tamper proof• Lightweight – compact constructi on• Easy to mount in any water supply system• Extension by sprinkler equipment• In compliance with prevailing Food and
Feed Code of Law (TÜV)• Increases tool service life
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Threadconnecti on
Flowml/min
(∆P 0.8bar/12psig)Tolerances
P2 outletpre set
pressure
Order Code
BSP
BSP EcoReg™ - Clinical applicati on with Viton
1/4 0-3000 +/-0,3bar 1bar 239C0210
1/4 0-3500 +/-0,3bar 1,5bar 239C0215
1/4 0-4000 +/-0,3bar 2bar 239C0220
1/4 0-4000 +/-0,3bar 2,5bar 239C0225
1/4 0-4000 +/-0,3bar 3bar 239C0230
1/4 0-4000 +/-0,3bar 3,5bar 239C0235
1/4 0-4000 +/-10% 4bar 239C0240
1/4 0-4000 +/-10% 5bar 239C0250
1/4" 0-4000 +/-10% 6bar 239C0260
1/4" 0-4000 +/-10% 7bar 239C0270
On request: FPM Diaphragm and other pressure ranges
Threadconnecti on
Flowml/min
(∆P 0.8bar/12psig)Tolerances
P2 outletpre set
pressure
Order Code
NPT
NPT EcoReg™ - Clinical applicati on with Viton
1/4" 0-3000 +/-0,3bar/2psig 15psig 239CS1215
1/4" 0-3500 +/-0,3bar/2psig 23psig 239CS1223
1/4" 0-4000 +/-0,3bar/2psig 30psig 239CS1230
1/4” 0-4000 +/-0,3bar/2psig 38psig 239CS1238
1/4” 0-4000 +/-0,3bar/2psig 45psig 239CS1245
1/4” 0-4000 +/-0,3bar/2psig 53psig 239CS1253
1/4” 0-4000 +/-10% 60psig 239CS1260
1/4” 0-4000 +/-10% 75psig 239CS1275
1/4” 0-4000 +/-10% 90psig 239CS1290
1/4” 0-4000 +/-10% 100psig 239CS12100
On request: FPM Diaphragm and other pressure ranges
Technical dataWeight 125gMaximum Inlet Pressure Water: 10bar/145psig other gases: 18 bar/255 psigTemperature range Water: 4°C to 60°C (39°F to 140°F) Other gases: 0°C to 60°C (32°F to 140°F)Material Housing: EcoBrass/Cuphin Diaphgram: CR Spring: Stainless Steel, O-Ring: Nitrile Rubber Valve Seat: PPH Spindle: EcoBrass/CuphinP1inletThread Female/female
EcoReg™
Technical Data andOrdering Informati on
Fluid regulator for water, liquid oxygen, etc. Made of lead-free brass material Ecobrass/Cuphin®Idealforcri�calapplica�onareassuchasdrinkingwater,foodindustry,medicalindustry,etc.ConformstotheDIN50930-6/FDA/EUdrinkingwaterdirec�vesandotherregula�ons.
Toavoidunnecessarylossofpressureinlongpipesorhoses,theregulatorhastobemountedwascloseaspossibletothepointofconsump�on.TheEcoRegfluidregulatorisanindependentdiaphragmpressureregulatorthatcanbeinstalledinallfluidsystems.Thepressureregulatorensuresa constantandpreciseoutputpressure independent from the inputpressure. Thepressurevaluehasbeenfactorypresetandcannotbechanged.Thisensuresthatnoonecanmanipulatethespecifiedpressurevalue.Itisgenerallyknownthatthepressureoffluidlinesisusuallytoohigh,fluctuatesorvariesaccordingtobuildingheight.Insuchcases,theInline-EcoRegfluidregulatorprotectsalldownstreaminstalla�ons,devicesandcomponents,becauseonlytheproperpressureisadmi�ed.Thisis important inpar�cular forallmachinesandplants inconnec�onwithdosingfluids,becausecostlyproduc�onstopscanbeavoided.If the EcoReg fluid regulator is also combined with a sprinkler nozzle, op�mal condi�ons are created for cooling/cleaningapplica�onswithsprayedwaterorsprayedmists.
AF17
AF17
19
2035
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*TolerancesTest medium: Air, Pe = 6 bar/90 psig (at Pa <= 4 bar/60 psig), 10 Nl/Min / 0,35 scfm Test medium: Air, Pe = 10 bar/150 psig (at Pa <= 4 bar/60 psig), 10 Nl/Min / 0,35 scfm
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www.protect-air.com
a brand of tri-matic
www.protect-air.com
Mission Statement
The PROTECT-AIR™ products help the management to easily and cost effi ciently comply with the stringent directi ves on safe of pneumati c equipment issued by industrial standards organizati ons such as ISO, OSHA and others.
Mission
TheProtect-Air™productrangedoesprovidearangeofnicheproductsdevelopedforcompressedairsystems-protec�onunits - to tackle H&S (Health & Safety) issues where com-pressedairisconcernedtoincreaseefficiencyandensurecostsavingproduc�on.Ournumberoneconsidera�onistooffercustomersaddedvaluethroughbroadanddeepproductlines,knowledgeandprocessing.Theincreasedpressureplacedoncompanies to comply with Health and Safety Legislati on, has resultedinamarkedincreaseinsafetyenclosuresandbarriertypeguardingbeingimplementedintomachinery.
Company Profi le TRI-MATIC
TRI-MATICpresentsitselfasamanufacturinganddistribu�oncompanydrivenbyinnova�on,Swissquality,know-howandaddedvalue.Thispolicyisstrictlymonitoredbyawellqualifiedstaff,fromconcepttodelivery.
Technical services
Protect-Air™componentsareavailableinmostoftheindus-trialcountriesoftheworld.Withaworld-widenetworkofdis-tribu�onpartnerswearealwaysclosetoourcustomers.Usersofourproductsareguaranteedafirst-classservicenoma�erwheretheyaredomiciled.AlargepartoftheProtect-Air™productrangeconsistsofcom-ponentsthatrequirespecialtechnicalknowledgeoftheprod-uct,materialandapplica�ons.TRI-MATICorthelocalpartnercanprovideanswerstoallques�ons.
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www.protect-air.comwww.protect-air.com
a brand of tri-matic
Notes
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www.protect-air.com
a brand of tri-matic
www.protect-air.com
Notes
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www.protect-air.com
a brand of tri-matic
HEAD OFFICETRI-MATICAGBösch826331HünenbergSwitzerlandPhone: +41 41 780 22 22Fax: +41 41 780 03 60info@tri-ma�c.chwww.tri-ma�c.ch
INTERNATIONAL MARKETING & SALES SUPPORTProtect-AirTMTaunusblick1961479Glashü�enGermanyPhone: +49 6174 5050Fax: +49 6174 [email protected]
Protect-Air™ Partner
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