protecting people, protecting productivity · protecting people, protecting productivity ... •...

Protecting People, Protecting Productivity

Modular Gate Switches for Safeguarding Hazardous Machinery

“The Interlock of Choice”


Index


The Company 4 The Concept 5 - 6

Compliance 7 Our Competency 8 amGardpro Application Examples 9 - 16

ConfigurationsPart1-amGardpro 17

ConfigurationsPart2-proNet 18

ConfigurationsPart3-Eazi-fitMountingSystem 19 ConfigurationsPart4-Slimlinepro 20

amGardproRangeCard 21

amGardproConfigurator 22-38

“Who we are and What we do”

FortressInterlockshelpscustomersprotecttheirpersonnelandcapitalassets.Thecompanyhasover40yearsof experience in the safety market, designing and manufacturing safety access and control systems based at its headquarters in Wolverhampton, UK. These systems create safe workplaces where employees in industrial environments are safeguarded from injury and equipment is protected from damage. A world leader in access control systems, Fortress products guarantee that actions and events are undertaken in a pre-determined sequence ensuring a safe working environment. The company’s products are suitable for applications across a wide industrial base including power generation and distribution, steel, automotive, recycling, building materials, food and beverage, robotics and palletisers. Its extensive product offering and interlocking experience allows Fortress to provide unique solutions for all safeguarding applications. It regularly creates bespoke solutions, often by customising its standard products.


The Company

4www.fortressinterlocks.com

is the ultimate range of modular safety gate switch interlocks, for heavy duty applications. Its unique modularconstructionallowseasyconfigurationandprovidestotalelectro-mechanicalsolutionsforpracticallyanysafeguardingapplicationuptoSIL3(EN/IEC62061),Category4andPLe(EN/ISO13849-1).

With its unrivalled design concept, amGardpro offers a range of fully integrated safety interlocks, including solenoid and non-solenoid safety switches complete with a host of additional options including key control modules, emergencyrelease,redundantsensors,lockout/tagoutandpushbuttons,E-stops and indication lights for enhanced functionality. The robust construction of this range makes it ideal for use in a wide range of industrial applications when safety, strength and reliability are of paramount importance.

The amGardprosystemreplacesalladaptionsnormallyfittedwithinaguardingsystem, such that additional hardware like door catches, actuators, closing mechanisms, internal mechanisms, key functions including authorised access and deadlocks may be no longer needed. All of these separate functions can be incorporated into amGardproconfigurations,resultinginthemostflexiblesafety interlock solution available for today’s industrial environment.

ActuatorsHandle Actuators

Hinged Handle ActuatorsTongue Actuator

Slimline Tongue Actuator All in One Head and Handle Actuator

Slidebars

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All in One Head and Handle UnitPadlock Adaptor

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AdaptorsSafety Key Adaptors

Access Key AdaptorsExtracted Key Adaptors

Internal Release AdaptorsAda

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Electrical Switching / LockingSafety Switch Bodies

Solenoid Controlled Lok BodiesExtended body Solenoid Controlled Lok Bodies

Slimline Solenoid Controlled Lok BodiesExplosion Proof Switch Bodies

Foot (to terminate mechanical lock)PROFINET and PROFIsafe versions available

Ethernet/IP CIP Safety versions availableAS-interface versions available

European, Canadian and North American approvals

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Option PodsKey Switch Option Pod

Indicator Lamp Option PodPushbutton Option Pod

Slimline Pushbutton Option PodPROFINET and PROFIsafe versions available

Ethernet/IP CIP Safety versions availableAS-interface versions available

European, Canadian and North American approvals

Opt

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Pods


The Concept

www.fortressinterlocks.com 175

Technical Specifications

MA2M6SL411 & TA4T6SL411 & EI4I6SR411Thesolenoidcontrolledsafetyswitchbody(proLOK)can be equipped with four different head types, creating door/hatchlockconfigurationsthatrestrictaccesstothesafeguardedareauntilitissafetoenter.(Pleasesee amGardproRangeCardonpage22forfurtherdetails)

MA2M6ST401 & SA4S6ST401Thesafetyswitchbody(proSTOP)canbeequippedwithfourdifferentheadtypes.Theseconfigurationsselectmachinestopanddetectthepositionofdoors/hatches that give access to the safeguarded area or machine.(PleaseseeamGardpro Range Card on page 22forfurtherdetails)

amGardpro Technical Specification

Housing Materials ZincAlloytoBSEN12844&StainlessSteeltoBS3146-2ANC4B

Paint Finishes Glass powder coat on passivated base material

Ingress Protection IP65 + IP67

Mechanical Life 1,000,000SwitchingCycles

Performance Level PLe

B10d 5,000,000

Ambient Temperature -5°Cto+40°C/60°C

Switches Conformance DINVDE0060Part206&IEC947-5-1

Maximum Frequency of Ops 7,200perhour

Connector Type Spring Activated Vibration Proof Block

amGardpro Switching Specifications

Switching Principal PositiveBreak(safetycircuits)

Switch Circuit Current 3A

Minimum Switch Current 1mA at 5 VDC

Maximum Switch Current 230VACMax

Utilisation Category AC15orDC13

Switching Contact Element 4NC/2NO(proLOK),2NC/1NO(proSTOP)

Control Voltage 24VAC/DC,110VACor230VAC

Insulating Resistance 20M0hm

Insulating Voltage 2500VAC

Solenoid Power Rating 12W(currentatNominal24VDC=500mA)

SolenoidRating(DutyCycle) 100%

Solenoid Voltage 24VAC/DC,110VACand230VAC

Solenoid Voltage Tolerance 90%to110%ofnominal

Cable Size 26-14AWG

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The Concept


EI4I6

“The Interlock of Choice”

EU machinery safety standards are regarded as the most stringent in the world and are adopted via IEC on a global basis.Fortressstrivetoadheretosuchstandardsfromdesignphasethroughtofinalproductdelivery,sothatourcustomers can have peace of mind that their product or system selection from Fortress complies with the very latest machinery safety standards, regardless of where in the world the equipment is deployed.

Our amGardprorangecomplieswiththeEUMachineryDirective2006/42/ECandthefollowingstandards:

•ENISO13849-1SafetyofMachinery-Safetyrelatedpartsofcontrolsystems

• EN ISO 14119 Safety of Machinery - Interlocking devices associated with guards - Principles for design and selection

TheseproductsalsocarryTÜVSÜDNTRLApprovalforU.S.A/Canada.Theycomplywiththefollowingstandards:

•UL508:1999R

•CAN/CSA22.2No14 Extensive testing of all of our products is inherent in our design for industrial applications. In addition, all of the equipment within the amGardpro range has been independently assessed by TÜV SÜD to achieve Cat. 4, PLe.

We have several functional safety experts within our global applications team who are always on hand to offer advice on product selection, application and standards compliance.

Improved Standards Compliance• Complies with all new and forthcoming machine safety standards. • Integratedredundancysensorsolution(withcodingoptions).• Single motion emergency escape release regardless of solenoid or

trapped key locking mechanisms. Enhanced Machine Control Functionality

• Integrated pushbutton control in single unit.• Upto8illuminatedpushbuttons/lamps/selectorswitches,including1

e-stop.• Upto10safety/accesskeysinoneconfiguration.

Enhanced Strength• Stainless steel heads with mounting point, increasing retention force tomarketleading10KN.

• Standardisation and enhancement of all anti-vibration features.• Improved weather resistance.

Single motion emergencyescape release

Lock-Out Tagout Facility

Extracted KeyAdaptor

Safety KeyAdaptor

Access KeyAdaptor

Solenoid Locking Unit

E-Stop

Re-Start

Request to Stop

Conveyor Control EI4I6EKR1SKR11AKR11LR411L0EGGLN

BK01


Compliance


F o r t r e s s - “ T h e i n t e r l o c k o f c h o i c e ”

Application Examples

Fortress Interlocks core competency is the design of safety interlock systems and products which are suitable for use in a wide cross section of industries and applications. Ourapplicationexpertisecoversthefollowingindustrialsectors:Manufacturing,Power,ProcessandTransport.The following section contains a selection of typical applications for Fortress amGardpro products.

amGardpro Application Example 2

This example shows the safeguarding of a potentially dangerous area with a teach mode function inside.

1TN2T6SL411BK21 Removal of the key from one of the pods at the doors selects machine stop at the end of a run down cycle. The solenoid is then energised by the machine control system and access can be gained.

The operator can take the safety key into the potentially hazardous area preventing restart.

2BK01 By inserting one of the keys in the stand alone pod inside the guarded area safe programming can be initiated.

3TI2T6R1SR411BK21 The LOK internal release option can be used to unlock the door from inside a guarded area should personnel become trapped. By pushing the button on the rear of the unit, the tongue is released from the actuator head and the door can be opened from the inside. This also breaks both safety circuits, which then have to be manually reset before the machine can re-start.

amGardpro Application Example 1

This example shows the safeguarding of robot areas in which amGardpro products offer a combined mechanical and electrical solution.

1NO2C6SKL12LL411L0WB00N By pressing the access request button, the machine or installation is shut down by the machine control system.

The solenoid, controlled by the machine control system restricts the release of keys A until the guarded area or machineissafetoenter(indicatedbytheyellowstatusLEDs).

Energising the solenoid breaks the dual safety circuits to prevent unexpected re-start.

Both safety keys A can now be released indicated by the red status LED.

2TN2T6SKL11AKL11FT0 Keys A can be used to unlock the door locks and release the safety keys B. These can be taken inside the guardedareatopreventpersonnelbeingtrappedand/or an accidental machine restart.

By reversing this compulsory procedure the machine can safely be restarted.

NO2C6SKL12LL411L0WB00N


Our Competency


Applications Automotive Die Stamping Presses

Application RequirementThe metal die stamping presses in an automotive manufacturing plant are used to form various automotive body parts thatwilllaterbeweldedtogethertoassemblethefinishedvehicle.Thesepressesareusedtocreatebodypartsofa series of different models therefore personnel may require entry in order to alter the current stamping operation. However, due to the series of hazards that arise from such a dangerous process, operators must only be able to gain entry once all moving parts of the presses have come to a complete stop.

Fortress Solution EI4A6SR411 Solenoid Gate Switch with Escape Handle B0YB0KN Machine Control Push Button Station

Sequence of Operation To gain entry into any of the press and die cells, an operator must request entry by pressing the yellow pushbutton on the machine control station sending a signal to the machine’s control system, bringing that specificcelltoacontrolledrest.Whenitissafe,a signal is sent from the machine control system to energise the solenoid gate switch enabling the handle to be operated in order to unlock the door. The machine will not restart until the door is closed and an operator has pressed the illuminated blue pushbutton to reset the machine. In an emergency the red escape handle can be used as an internal release to open the locked cell from the inside.

System Schematic

EI4A6SR411

B0YB0KN


Our Competency


Applications Brick Press

Application RequirementA brick press is used in the forming process within a brick manufacturing plant. The clay material is placed in a die and then compacted with a steel plunger set at a desired pressure. Operators may need to gain access to the brick press for scheduled cleaning, or to remove pieces of lodged clay that are holding up the production process. However, access into the machine should not be possible until power to the machine has been isolated. Therefore, eachdoorisfittedwithasafetygateswitch.Slidingdoorsarefittedwithtongueoperatedgateswitchesandhingeddoorsarefittedwithhandleoperatedgateswitches.

Fortress Solution MA2M6ST401 Handle Operated Safety Switch TA4T6ST401 Tongue Operated Safety Switch

Sequence of Operation To gain entry into a sliding door, an operator simply opens the door which disengages the tongue from the interlocks head, isolating power to the machine. Whereas, to gain entry into a hinged door requires anoperatortopullandrotatethelatchinghandle90 degrees clockwise before the door can be unlocked. The handle’s latching feature is compensate against guard doors that are located to the actual press itself that is subject to high vibration.

System SchematicMA2M6ST401

TA4T6ST401


Our Competency


Applications Automated Beverage Rinser and Filler

Application RequirementBeveragebottlingplantsuseautomatedrinserandfillermachinestoinjectwaterintoeachplasticbottleasitmovesdowntheproductionlinetorinseoutanyunwantedmaterialorbacteriabeforethefillermachinefillstheemptybottle with the freshly produced beverage. To comply with global safety and hygiene regulations, such machinery is protected with an interlocked guard to limit the possibility of external contamination. However, maintenance personnel may require access to the machine in the event of a blockage, but access can only be achieved once the machine has come to the end of its current operating cycle.

Fortress Solution MA2M6SL411 Handle Operated Solenoid Gate Switch

Sequence of Operation In the event of a machine breakdown or minor maintenance task, a maintenance engineer needs to request entry using a nearby machine control panel, sending a signal to the machine’s control system, bringing the machine to a controlled rest. Once the automatedrinserandfillerhasfinisheditscurrent operating cycle, a signal is sent to energise the solenoid, enabling the handle actuator to be operated. Maintenance personnel can now gain entry into the requiredsectiononthefillinglinebyrotatingthehandleactuator90degreesclockwisetounlockthe guard door.

System Schematic

MA2M6SL411


Our Competency


Applications Beverage Can Bodymaker

Application RequirementBeveragecanmanufacturersuseaspecialistpressmachinecalledabodymakerinordertoproducethefinishedbeveragecanbodiesinrapidsuccession.Unfinishedbeveragecansarefedintothemachineandpressedtocreatethefinalshapeofthebeveragecan.Operatorsmayneedtogainaccessintothebodymakerifamisalignedbeveragecanweretocausethemachinetobreakdown.Howeveraseachcanispressedevery1/5th of a second, access into the machine should only be achieved once power to the machine has been isolated and all moving parts have come to a controlled stop.

Fortress Solution TA2T6SL411 Left Handed Tongue Operated Solenoid Switch

Sequence of Operation To gain entry into one of the maintenance hatches on the bodymaker, an operator must request entry using a nearby control panel. This sends a signal to the machine’s control panel, isolating power to the machine and bringing all moving parts to a complete stop. Once it is safe to enter, the machine’s control system will energise the solenoid enabling the tongue actuator to be removed from the interlocks head which enables the hatch door to be opened.

System Schematic

TA2T6SL411


Our Competency


Applications Combined Palletiser & Stretch Wrapper

Application RequirementThecombinedPalletiser&StretchWrapperinafoodmanufacturingplantisanautomated‘endofline’processofstackingcasesoffinishedgoodsontopalletsandwrappingtheminalayerofprotectivefilm,readyforfinalshipment.Personnel may require entry into the guarded area in the event of a machine breakdown, but should only be able togainaccessoncethemachinehasfinisheditscycle.Therefore,suchmachineryisextensivelyguardedandinterlocked to ensure that access inside the guarded area can only be achieved once power has been isolated and all moving parts have come to a complete stop.

Fortress Solution MA4M6EKL2LL411L0B000N Handle Operated Solenoid Gate Switch

Sequence of Operation To gain entry into the machine, an operator must request entry by pressing the blue pushbutton, sending a signal to the machine’s control system to bring the machine to the end of its current cycle. When it is safe to enter, the blue pushbutton will illuminate andflashintermittently,enablinganoperatortoturn and remove the extracted key before the door can be opened. This key must remain on the operator’s person while they remain inside the danger zone to avoid inadvertent machine restart.

System Schematic

MA4M6EKL2LL411L0B000N


Our Competency


Applications Hot Rolling Mill - Steel Industry

Application RequirementAhotrollingmillinasteelstripplantistheprocessinwhichsemi-finishedsteelslabs,thatarenearlyattheirmeltingpoint, are passed through a series of rolls to increase the length and reduce the thickness so that it forms a steel strip before coiling up the lengthened steel strip. There are six access doors into the hot rolling mill that might be accessed intheeventofamachinebreakdowntherefore,eachdoorhasbeenfittedwithasolenoidcontrolledsafetygateswitch to prevent access into the area until all moving parts of the mill have come to a complete stop.

Fortress Solution TA2T6R7LR416L0E3YKN Tongue Operated Solenoid Gate Switch with an Escape Release Pushbutton

Sequence of Operation In order for an operator to gain entry into the hot rolling mill area, they must request entry using the black pushbutton which sends a signal to the machine’s control system, bringing the line to a controlled stop. Once it is safe to enter, a signal is sent to energise the solenoid and the green lamp is illuminated, indicating to the operator that access inside the area can now be achieved. In the unlikely eventthatanoperatorfindsthemselvestrappedonthe inside of the area, they can gain immediate exit by pressing the red escape release pushbutton.

System Schematic


Our Competency

TA2T6R7LR416L0E3YKN


Applications Mixing Vessel

Application RequirementMixing vessels in chemical processing plants are used to house the chemical compounds that have been mixed togethertoformthefinishedproduct.Allvesselsareair-tighttoensurethatnooutsidecontaminantscanaffectthechemical reaction that is taking place within the mixing vessels. There are a series of blades on the inside of the mixerthat operate at incredibly fast speeds to blend the chemicals together. Therefore, such chemical processingmachineryisextensivelyinterlockedtoensurethatcleaningand/ormaintenancepersonnelcanonlygainentrytothevessels once power to the machine has been isolated and the chemicals being processed have been removed from the mixing vessels.

Fortress Solution TA2T6UX401 Explosion Proof Safety Switch

Sequence of Operation In order to gain entry to the mixing vessels, an operator must isolate the power using a nearby control panel. The operator must then unscrew all the air tight fixingsholdingthevesselshatchdoorclosed.Onceallofthesefixingsareremoved,theoperatorcan gain entry by using the handle to open the mixing vessels hatch door. Upon opening the hatch door, this disengages the tongue from the locking mechanism onthe‘TA2T6UX401’explosionproofsafetyswitchto ensure that power to the machine cannot be restarted.

System Schematic

TA2T6UX401


Our Competency


Applications Dehacking Line

Application RequirementSetting machines pile dried bricks onto a kiln car in a selected setting pattern before conveying the pile onto the Dehackerwhichunloadsthebricksbeforepackingandpalletisingreadyforfinalshipment.Duetothedangerousnature of this process, the following safety system prevents access to operators until power to the machine has been isolatedandthemachinescyclehasended.UsingtheProfi-enableddevicemakesinstallationmuchsimplerasthefourcoreProfi-cablessignificantlyreduceswiringwhileincreasingreal-timediagosticcapabilityandmaintainingthesafety integrity.

Fortress Solution EI2I6EKR2SR411N2EY0BNPF08LeftHandedHandleOperatedProfi-enabledSolenoid Switch with Escape Release

Sequence of Operation To gain access to the Dehacker, an operator must request entry by pressing the yellow illuminated pushbuttonmarked‘Access’.Thissendsasignalto the machine’s control system bringing the machine to acontrolledrest.Oncethemachinehasfinished its cycle, a signal is sent from the control system, energising the solenoid and enabling an operator to remove the extracted key before access into the machine can be achieved. This safety key must remain upon the operator’s person while they remain inside the danger zone. Communication control is transmitted via the PROFINET network and the safety is managed via the PROFIsafe network. If an operatorshouldfindthemselveslockedontheinside of the machine for any unforseen circumstance, the red internal escape release handle can be used to immediately isolate power to the machine and grants instant exit from the cell.

System Schematic

EI2I6EKR2SR411N2EY0BNPF08

Pin OutPower Data


Our Competency


isamodulardesignthatenablestheusertoconfigureawiderangeofsafetygateswitchestoexactlymeetthespecificapplication.Theproductscantherefore

be used to satisfy a range of machine guarding situations. You simply select the actuator andheadmechanismandthenaddinkeyadaptorsand/orcontrolunits,

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EH2T6LL411L0RGRGNHandle Operated

Solenoid Switch with Pushbutton Control

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Configurations Part 1

Common Configurations


Communications / Networked Safety Switches

What is proNet?amGard proNet is an addition to the amGardpro range that adds an Ethernet based networking capability to the range. It is designed as an add-on module that replaces, or can beusedinadditionto,anoptionpodsothatanyconfigurableunitcanbeconvertedtocommunicateoverEthernet.Thetwosupportedprotocolsare:• ‘PROFINET’withthe‘PROFIsafe’functionalsafetyextension.• “Ethernet/IP”withthe“CIPSafety”functionsafetyextension

Theseprotocolsallownon-safetycontrolfunctions(lampoutputs,switches,monitorsignals)andsafetyfunctions(gateswitchsafetyfunctions,E-stopfunctions)tobecommunicatedoverthesamenetwork,usingthesameconnection.Itisthereforenowpossibletocreatethefollowingtypesofinterlockswithindustrialcommunicationbuiltin:• Solenoid control guard switches with escape release• Solenoid control guard switches with “safety key” protection• Solenoid control guard switches with machine control functionality• Control stations with E-stop included

The following features are built in to proNetunits:• One cable for control and safety communication• One cable for power – reducing installation time and cost• 100%diagnosticcapability–increasinguptime• QuickconnectionconnectionsviaM12or7/8plugandsocketorAIDAstandardconnectors• Addressingflexibilityeitherbywebinterfaceordipswitchesaidinginstallationandmaintainability• Anintegratednetworkswitch–‘daisychain’bustopologieswithnoadditionalhardware• Uptotwopowerconnectors–‘daisychain’powertopologieswithnoadditionalhardware• Optional external safety switch connection

EI2A6SR411N2B0WYNPF15 EI4A7SR411N5GAYUNPF10 MA4M6EKL2SL411N2EY0BNPF10





ApprovalsEthernet/IP - CIP

APPROVAL PENDING

ApprovalsPROFINET &

PROFIsafe

APPROVAL PENDING

Eazi-fit Mounting System

Simple SystemFortressnewEazi-fitmountingsystemisaseriesofpackingandmountingplatestoensureanyconfiguredamGardpro safetyswitchcaneasilyandsimplybefittedtomachineguarding.Theconfigurableplatesarearobustdesignofdiecastaluminiumandaresuitableforbothhingedandslidingguardswithachoiceofcolourfinishes.Thepackingandmountingplatesarepre-fittedtotheinterlockwhenorderedtogetherandthemountingplatescanalsobeorderedseparately.

Easy to use ConfiguratorTheonlineconfiguratortoolprovidesyouwith2DDrawings,2Dand3DImagesandModelstogetherwithapartnumberfororderingpurposes.ToaddournewEazi-fitmountingsystemtoyourconfigurationsvisitwww.fortressinterlocks.com and select the amGardproconfigurator.

Eazi-fit Mounting System Benefits

• Robust Design - 10KN Retention Force (when plate mounted correctly to amGardpro Unit)

• Configurable

• Accommodates most amGardpro configurations

• Pre-assembled

• Handle/tongue packing plates included

• Easy to order: Online configurator selects safety interlock and mounting plate to suit

• Easy to install: Interlock comes pre-fitted to mounting plate with actuator packing plate

• Painted Die Cast Aluminium either black finish or grey finish (to suit guarding finish)

• Standard designs for speedy delivery



EI2I6EKR2LR411L0E70BNMPB1 TA2T6R1EKR2AKR12SR411MPB1 EH4T6EKL2SL411MPB1



Slimline proWhat is Slimline pro?amGardpro now has two additions to the range which are in a slimline housing - a Solenoid Controlled LOK body and an Option Pod for up to three control or pushbutton elements. Both are compatible with the standard modules within the amGardprorangeandenablenumerousconfigurationsofguardswitchesformachineguardingapplicationsallwithinawidthofjust40mm.ThecontrolelementsoftheSlimlineproOption Pod unit can be prewired with a common power supply to minimise external wiring or supplied with volt free contacts.

Slimline pro Benefits

• Slim profile - ideal for narrow guarding at just 40mm wide.

• Sealed to IP65 & IP67

• Choice of actuators (handle or tongue)

• Internal release option

• Keyed override (in event of power failure)



HS1S6ZL411Y1BW00ND600

HS1S6ZL411D200

HS1S6R2AKR11ZR411D200

SA4S6SKL21AKL21ZL411Y1EG10ND900

For more information on the Slimline proOption Pod and Slimline proLok units visit our website www.fortressinterlocks.com or request our individual datasheets and installation instructions from your local Fortress rep



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ar w

ith In

tern

al h

andl

e bu

t no

retu

rn s

prin

g

Part

No.

Des

crip

tion

TNS

lideb

ar w

ithou

t a s

prin

g

Part

No.

Des

crip

tion

ENpr

oHan

dle,

no

Inte

rnal

R

elea

se

proS

lideb

ar O

ptio

nspr

oRel

ease

IR H

andl

e

Part

No.

Des

crip

tion

TSS

lideb

ar w

ith a

retu

rn s

prin

g

Part

No.

Des

crip

tion

TMS

lideb

ar w

ith In

tern

al h

andl

e c/wTKShortTongue

Part

No.

Des

crip

tion

TGS

lideb

ar w

ith In

tern

al h

andl

e fo

r GM

Part

No.

Des

crip

tion

TFS

lideb

ar w

ith In

tern

al h

andl

e c/wspacerbehindtheknob

For u

se w

ith ‘M

’ Hea

dsFo

r use

with

‘T’ H

eads

For u

se w

ith ‘I

’ or ‘

A’ H

eads

62.5

MI,

TI, T

M, T

G,

TF a

nd E

H

wor

k w

ell w

ith a

Pu

sh IR

uni

t (s

ee s

tep

4)

pro i

Part

N

o.D

escr

iptio

n

MI

AM

Han

dle

with

Inte

rnal

R

elea

se

Turn

ing

mot

ion

hold

s do

or

clos

ed. I

deal

for n

on lo

ckin

g se

t ups(i.e.p

roSTO

Pdevices)

Turn

ing

mot

ion

hold

s do

or

clos

ed. I

nter

nal h

andl

e al

low

s us

er to

ope

n do

or fr

om in

side

(pushIRmayberequired

dependingonapplication)

Hig

h st

reng

th a

nd e

ase

of o

peni

ng m

akes

this

the

mos

t pop

ular

act

uato

r in

the

amG

ardp

ro ra

nge.

Allo

ws

padl

ocks

thro

ugh

the

tong

ue to

wor

k as

a lo

ck o

ut ta

g ou

t, bu

t red

uces

ove

r tra

vel

Slid

ing

mot

ion

hold

s do

or c

lose

d. W

ith n

o re

turn

sp

ring

unit

rem

ains

in th

e po

sitio

n it

is le

ft in

Slid

ing

mot

ion

hold

s do

or c

lose

d. R

etur

n sp

ring

pulls

the

slid

ebar

ope

n, p

reve

ntin

g clasheswiththehead(butrequirestheslide-

bartobeheldforwardwhilstlocking)

Slid

ing

mot

ion

hold

s do

or c

lose

d. S

ame

as a

TN

butIR

knoballowsdoortobeopened(but

notclosed)from

theinsidewhenmainunitis

unlo

cked

Slid

ing

mot

ion

hold

s do

or c

lose

d. S

hort

TK

tong

ue a

llow

s pa

dloc

k th

roug

h to

ngue

to a

ct

as a

lock

out

. Add

ition

al lo

ck o

ut s

pace

at r

ear

of s

lideb

ar

Slid

ing

mot

ion

hold

s do

or c

lose

d. S

hort

TK

tong

ue a

llow

s pa

dloc

k th

roug

h to

ngue

to a

ct

as a

lock

out

. N

o ad

ditio

nal l

ock

out s

pace

at r

ear o

f slid

ebar

Han

dle

mot

ion

hold

s do

or c

lose

d, b

ut n

o m

etho

d to

ope

n do

or fr

om in

side

The

red

inte

rnal

rele

ase

hand

le o

nly

wor

ks

withunitswithnolocking(i.e.Stops)orin

conj

unct

ion

with

a p

ushI

R u

nit

Han

dle

mot

ion

hold

s do

or c

lose

d.

Red

han

dle

over

rides

all

lock

ing

mec

hani

sms

and

open

s sa

fety

con

tact

s to

allo

w e

scap

e re

leas

e

Sam

e as

a T

N b

ut IR

kno

b al

low

s do

or to

be

open

ed a

nd c

lose

d fro

m th

e in

side

whe

n m

ain

unit

is lo

cked

53.5

Part

No.

Des

crip

tion

EHpr

oHandle(theredinternal

rele

ase

hand

le o

nly

wor

ks

with

uni

ts w

ith n

o lo

ckin

g (i.e.stops)orinconjunction

withaPushIRunit).

Part

No.

Des

crip

tion

EFpr

oHan

dle,

with

Inte

rnal

A

cces

s H

andl

e

Han

dle

mot

ion

hold

s do

or c

lose

d. In

tern

al

acce

ss h

andl

e al

low

s do

or to

be

open

ed

and

clos

ed fr

om th

e in

side

Step

1b:

Cho

ose

the

Act

uato

rActuators

For u

se w

ith ‘S

’ Hea

ds

proH

inge

d H

andl

e O

ptio

ns

Part

No.

Des

crip

tion

HS1

proH

inge

d H

andl

e - S

hort

Rea

ch fo

r use

with

pro

Sto

p units(40m

mwide)

Par

ticul

arly

use

ful f

or a

pplic

atio

ns u

sing

sm

allradiushingeddoors(250mmm

in)

Part

No.

Des

crip

tion

HL1

proH

inge

d H

andl

e - L

ong

Rea

ch fo

r use

with

pro

Lok

units(80m

mwide)

Par

ticul

arly

use

ful f

or a

pplic

atio

ns u

sing

sm

allradiushingeddoors(250mmm

in)

34.5

Part

No.

Des

crip

tion

*SA

Slim

line

Tong

ue

“If y

ou s

elec

t an

SA, S

I, SN

, SF,

SS,

SD

, HS,

HL

you

mus

t the

n se

lect

Slim

line

Hea

d S6

onl

y”

pro i

Part

No.

Des

crip

tion

SIS

limlin

e To

ngue

Slid

ebar

w

ith In

tern

al h

andl

e bu

t no

retu

rn s

prin

g

Part

No.

Des

crip

tion

SNS

limlin

e To

ngue

Slid

ebar

w

ithou

t a s

prin

g

proS

lideb

ar -

Shor

t Ton

gue

Opt

ions

Part

No.

Des

crip

tion

SSS

limlin

e To

ngue

Slid

ebar

w

ith a

retu

rn s

prin

g

Slid

ing

mot

ion

hold

s do

or c

lose

d. W

ith n

o re

turn

spr

ing

unit

rem

ains

in th

e po

sitio

n it

is le

ft in

Slid

ing

mot

ion

hold

s do

or c

lose

d. R

etur

n sp

ring

pulls

the

slid

ebar

ope

n, p

reve

ntin

g clasheswiththehead(butrequiresthe

slidebartobeheldforwardwhilstlocking)

Slid

ing

mot

ion

hold

s do

or c

lose

d. S

ame

as

a S

N b

ut IR

kno

b al

low

s do

or to

be

open

ed

(butnotclosed)from

theinsidewhenmain

unit

is u

nloc

ked

pro

Slim

line

Tong

ue

Part

No.

Des

crip

tion

NO

No

Act

uato

r req

uire

d

NO

Act

uato

r R

equi

red

x

“If n

o A

ctua

tor i

s re

quire

d go

to S

tep

3, w

here

you

can

se

lect

a H

ead

or

Cap

(C6)

”

pro i

Sel

ect t

his

whe

n yo

u w

ish

to s

peci

fy

headdirection(Handing)butarenot

purc

hasi

ng a

n ac

tuat

or

Part

No.

Des

crip

tion

SFS

limlin

e To

ngue

Slid

ebar

withInternalhandlec/w

spac

er b

ehin

d th

e kn

ob

Sam

e as

a S

N b

ut IR

kno

b al

low

s do

or to

be

ope

ned

and

clos

ed fr

om th

e in

side

whe

n m

ain

unit

is lo

cked

pro

Han

d O

pera

ted

Act

uato

r

Hig

h st

reng

th, b

ut s

uita

ble

for a

ll Slim

lineconfigurations

Part

No.

Des

crip

tion

SDH

and

Ope

rate

d S

prun

g A

ctua

tor w

ith S

limlin

e to

ngue

Step

2: C

hoos

e th

e H

andi

ngActuators

Part

No.

Han

ding

Des

crip

tion

1Fr

ont F

acin

g

Part

No.

Han

ding

Des

crip

tion

2Le

ft H

and

Part

No.

Han

ding

Des

crip

tion

3R

ear F

acin

g

Part

No.

Han

ding

Des

crip

tion

4R

ight

Han

d

pro i

Even

if y

ou h

ave

not c

hose

n an

ac

tuat

or fr

om S

tep

1 yo

u ca

n st

ill c

hoos

e ha

ndin

g fo

r the

hea

d m

odul

e

pro i

If yo

u ch

osen

an

EI A

ctua

tor f

rom

St

ep 1

, Fro

nt F

acin

g,1

and

Rea

r Fac

ing,

3H

andi

ng o

ptio

ns a

re

not a

llow

ed

pro i

If yo

u ch

oose

a

HS/

HL

Han

dle

& a

n S6

Hea

d it

is

reco

mm

ende

d yo

u ch

oose

a F

ront

Fa

cing

co

nfigu

ratio

n

HS1S

6ST401

Step

3: C

hoos

e th

e H

ead

Mod

ule

Head Modules

Part

No.

Des

crip

tion

C6

To te

rmin

ate

asse

mbl

ies

with

out h

eads

Part

No.

Des

crip

tion

M6

proA

M H

ead

Part

No.

Des

crip

tion

M7

proA

MHeadc/wDrop

Dow

n Lo

ckou

t

Part

No.

Des

crip

tion

T6pr

oAT

Hea

d

Part

No.

Des

crip

tion

M8

proA

MHeadc/w

Lock

-Out

Clip

Part

No.

Des

crip

tion

T8pr

oATHeadc/wATL

Lock

-Out

Clip

Part

No.

Des

crip

tion

T7pr

oATHeadc/wDrop

Dow

n Lo

ckou

t

Part

No.

Des

crip

tion

I6pr

oIRHead(onlyworksin

conjunctionwithEIhandle)

A6

Autoresetallinonehead(only

wor

ks in

con

junc

tion

with

EI

handle)

proC

ap O

ptio

nspr

oAM

Hea

d O

ptio

nspr

oAT

Hea

d O

ptio

nspr

oRel

ease

IR H

andl

e O

ptio

ns

pro i

If a

head

mod

ule

is n

ot re

quire

d,

leav

e th

e pa

rt n

umbe

r bl

ank

and

cont

inue

to

Step

4

For u

se w

ith

actuators:

MA

MI

For u

se w

ith

actuators:

MA

MI Fo

r use

with

actuators:

MA

MI

For u

se w

ith

actuators:

TA

TSTK

TM

TI

TGTN

TF

EH

E

N

For u

se w

ith

actuators:

TA

TSTK

TM

TI

TGTN

TF

EH

E

N

For u

se w

ith

actuators:

TA

TSTK

TM

TI

TGTN

TF

EH

E

N

Forusewithactuators:

EI

pro i

Ensu

re th

e he

ad m

odul

e yo

u ha

ve s

elec

ted

wor

ks

with

the

actu

ator

you

ha

ve s

elec

ted

in

Step

1

Term

inat

es a

ssem

blie

s w

ithou

t hea

ds

Turn

ing

mot

ion

hold

s do

or c

lose

d. Id

eal

fornonlockingsetups(i.e.p

roS

TOP

devices)

M6

head

with

dro

p do

wn

lock

out.

This

lo

ckou

t fea

ture

s sl

ides

into

pla

ce e

very

tim

e ac

tuat

or is

rem

oved

. Ide

al fo

r ap

plic

atio

ns w

here

lock

out i

s to

be

used

on

eve

ry e

ntry

M6

head

with

dro

p do

wn

clip

. Ide

al fo

r ap

plic

atio

ns w

here

lock

out i

s no

t to

be

used

on

ever

y en

try

Hig

h st

reng

th a

nd e

ase

of o

peni

ng

mak

es th

is th

e m

ost p

opul

ar h

ead

in th

e am

Gar

dpro

rang

e

T6 h

ead

with

dro

p do

wn

lock

out.

This

lo

ckou

t fea

ture

s sl

ides

into

pla

ce e

very

tim

e ac

tuat

or is

rem

oved

. Ide

al fo

r

appl

icat

ions

whe

re lo

ckou

t is

to b

e us

ed

on e

very

ent

ry

T6 h

ead

with

dro

p do

wn

clip

. Ide

al fo

r ap

plic

atio

ns w

here

lock

out i

s no

t to

be

used

on

ever

y en

try

Part

No.

Des

crip

tion

I7pr

oIRHeadc/wdropdownlockout

(onlyworksinconjunctionwithEI

handle)

A7

Autoresetallinoneheadc/w

dropdow

nlockout(onlyworksin

conjunctionwithEIhandle)

Han

dle

mot

ion

hold

s do

or c

lose

d. R

ed h

andl

e ov

errid

es a

ll lo

ckin

g m

echa

nism

s an

d op

ens

safe

ty c

onta

cts

to a

llow

esc

ape

rele

ase

I6/A6headwithdropdownlockout.This

lock

out f

eatu

res

slid

es in

to p

lace

eve

ry ti

me

actu

ator

is re

mov

ed. I

deal

for a

pplic

atio

ns

whe

re lo

ckou

t is

to b

e us

ed o

n ev

ery

entry

Forusewithactuators:

EI

Part

No.

Des

crip

tion

S6pr

oAT

Slim

line

Hea

d

proA

T Sl

imlin

e H

ead

Opt

ions

For u

se w

ith

actuators:

SA

SF

SI

SD

SS

H

SS

N

HL

S6

Hea

d w

ith th

e H

L1 fo

r the

Lok

mus

t be

forw

ard

faci

ng o

nly.

S6HeadwiththeHS1fortheStop/

Saf

ety

Key

mus

t be

forw

ard

faci

ng o

nly.

S6

Hea

d w

ith th

e S

A* T

ongu

e fo

r the

Lok/S

afetyKeycanbeanyfacing.

pro i

An

S6 h

ead

wor

ks e

spec

ially

w

ell w

ith a

slim

line

proL

ok to

giv

e a

final

pr

oduc

t tha

t is

only

40

mm

wid

e

Step

4: D

o yo

u w

ant a

Pus

h IR

A P

ush

IR w

ill a

llow

Inte

rnal

Esc

ape

Rel

ease

eve

n if

unit

is lo

cked

by

keys

and

or s

olen

oid.

A P

ush

IR is

not

nee

ded

if an

EI H

andl

e andI6/I7orA

6/A7Headhavealreadybeenspecified.(note,apullreset(R

6,R7,R8&R9)reducesthesafetyofthesystem).

Adaptors

Part

N

o.Pu

sh IR

Des

crip

tion

R1

KeyReset(upto40m

m

panelthickness)

Part

N

o.Pu

sh IR

Des

crip

tion

R2

KeyReset(upto60m

mpanel

thickness)

Part

N

o.Pu

sh IR

Des

crip

tion

R3

KeyReset(upto80m

mpanel

thickness)

Part

N

o.Pu

sh IR

Des

crip

tion

R4

KeyReset(variablelength-forpanelthicknessover

80mmandupto1m)

Part

N

o.Pu

sh IR

Des

crip

tion

R6

PullR

eset(upto40m

mpanelthickness)

Part

N

o.Pu

sh IR

Des

crip

tion

R7

PullR

eset(upto60m

mpanel

thickness)

Part

N

o.Pu

sh IR

Des

crip

tion

R8

PullR

eset(upto80m

mpanel

thickness)

Part

N

o.Pu

sh IR

Des

crip

tion

R9

PullR

eset(variablelengthforpanelthicknessover

80mmandupto1m)

Part

N

o.Pu

sh IR

Des

crip

tion

RW

FrontR

esetnokey(upto

40mmpanelthickness)

Part

N

o.Pu

sh IR

Des

crip

tion

RX

FrontR

esetnokey(upto60m

m

panelthickness)

Part

N

o.Pu

sh IR

Des

crip

tion

RY

FrontR

esetnokey(upto80m

m

panelthickness)

Part

N

o.Pu

sh IR

Des

crip

tion

RZ

FrontR

esetnokey(variablelengthforpanelthickness

over80m

mupto1m)

pro i

If a

Push

IR

is n

ot re

quire

d le

ave

part

num

ber

blan

k an

d go

to S

tep

5

Sam

e as

RW

but

key

rese

t to

ensu

re a

ll in

cide

nts

are

repo

rted

Sam

easRXbutkeyresettoensureall

inci

dent

s ar

e re

porte

d S

ame

as R

Y bu

t key

rese

t to

ensu

re a

ll in

cide

nts

are

repo

rted

Sam

e as

RZ

but k

ey re

set t

o en

sure

all

inci

dent

s ar

e re

porte

d

Sam

e as

RW

but

pul

l res

et a

llow

s do

or

toberelockedfrom

theinside(requires

care

ful r

isk

asse

ssm

ent t

o en

sure

this

is

acceptable)

Sam

easRXbutpullresetallowsdoor

toberelockedfrom

theinside(requires

care

ful r

isk

asse

ssm

ent t

o en

sure

this

is

acceptable)

Sam

e as

RY

but p

ull r

eset

allo

ws

door

to b

e relockedfrom

theinside(requirescarefulrisk

assessmenttoensurethisisacceptable)

Sam

e as

RZ

but p

ull r

eset

allo

ws

door

to b

e re

lock

ed fr

om th

e in

side

(requirescarefulriskassessmenttoensurethisisacceptable)

Ove

rrid

es a

ll lo

ckin

g m

echa

nism

s an

d op

ens

safe

ty c

onta

cts

to a

llow

esc

ape

rele

ase.

Sim

ple

push

rese

t allo

ws

quic

k restart.Suitableforpanelsupto40m

m

thic

k

Ove

rrid

es a

ll lo

ckin

g m

echa

nism

s an

d op

ens

safe

ty c

onta

cts

to a

llow

esc

ape

rele

ase.

S

impl

e pu

sh re

set a

llow

s qu

ick

rest

art.

Suitableforpanelsupto60m

mthick

Ove

rrid

es a

ll lo

ckin

g m

echa

nism

s an

d op

ens

safe

ty c

onta

cts

to a

llow

esc

ape

rele

ase.

S

impl

e pu

sh re

set a

llow

s qu

ick

rest

art.

Suitableforpanelsupto80m

mthick

Ove

rrid

es a

ll lo

ckin

g m

echa

nism

s an

d op

en s

afet

y co

ntac

ts to

allo

w

esca

pe re

leas

e. S

impl

e pu

sh re

set a

llow

s qu

ick

rest

art.

Sui

tabl

e fo

r panelsupto300mmthick

Step

5: C

hoos

e an

Ext

ract

ed K

ey A

dapt

orAdaptors

Part

No.

Des

crip

tion

Part

No.

Sta

ndar

d Lo

ckL

ReleasingLock(mustbeusedifaPushIRorE

IHandleandHeadused).

R

EK

C

LIL &

MLI

L

CLIS &

MLI

S

If yo

u’ve

sel

ecte

d a

Pus

h IR

ada

ptor

th

en s

elec

t a

rele

asin

g lo

ck.

If yo

u’ve

sel

ecte

d an

I6/I7orA

6/A7then

sele

ct a

re

leas

ing

lock

.or

pro i

If an

Ext

ract

ed K

ey

Ada

ptor

is n

ot

requ

ired

leav

e pa

rt

num

ber b

lank

and

go

to S

tep

6

Des

crip

tion

Info

rmat

ion

Part

No.

Sta

ndar

d Lo

ck n

o du

stco

ver

Rem

oved

key

ens

ures

doo

r can

not b

e lo

cked

un

til o

pera

tor r

etur

ns fr

om c

ell w

ith th

e ke

y.

Ext

ract

ed v

ersi

on w

ill n

ot o

pen

door

unt

il ke

y is

rem

oved

CLI

N1

Sta

ndar

d Lo

ck w

ith d

ustc

over

Sam

e as

EK

_1 b

ut w

ith d

ustc

over

for d

usty

en

viro

nmen

ts

CLI

S2

Sta

ndar

d Lo

ck w

ith

padl

ocka

ble

dust

cove

rS

ame

as E

K_1

but

pad

lock

able

dus

tcov

er

allo

ws

lock

out f

eatu

re

CLI

L3

Mas

tera

ble

Lock

no

dust

cove

rS

ame

as E

K_1

but

mas

ter l

ock

allo

ws

a singlekeytooverridealllocks(m

asterkey

mustbecarefullycontrolledonsite)

MLI

N6

Mas

tera

ble

Lock

with

dus

tcov

erSam

easEK_2butmasterlockallowsa

singlekeytooverridealllocks(m

asterkey


MLI

S7

Mas

tera

ble

Lock

with

pa

dloc

kabl

e du

stco

ver

Sam

easEK_3butmasterlockallowsa


asterkey


MLI

L8

C

LIN

& M

LI

N

Step

6: C

hoos

e a

Safe

ty K

ey A

dapt

orAdaptors

Part

No.

SK

Des

crip

tion

Part

No.

Sta

ndar

d Lo

ckL



R

Des

crip

tion

Info

rmat

ion

Part

No.

Sta

ndar

d Lo

ck n

o du

stco

ver

Rem

oved

key

ens

ures

doo

r can

not b

e lo

cked

un

til o

pera

tor r

etur

ns fr

om c

ell w

ith th

e ke

y C

LIN

1

Sta

ndar

d Lo

ck w

ith d

ustc

over

Sam

e as

SK

_1 b

ut w

ith d

ustc

over

for d

usty

en

viro

nmen

ts

CLI

S2

Sta

ndar

d Lo

ck w

ith p

adlo

ckab

le d

ustc

over

Sam

e as

SK

_1 b

ut p

adlo

ckab

le d

ustc

over

al

low

s lo

ckou

t fea

ture

C

LIL

3

Mas

tera

ble

Lock

no

dust

cove

rS

ame

as S

K_1

but

mas

ter l

ock

allo

ws


asterkey


MLI

N6

Mas

tera

ble

Lock

with

dus

tcov

erSam

easSK_2butmasterlockallowsa


asterkey


MLI

S7

Mas

tera

ble

Lock

with

pad

lock

able

dus

tcov

erSam

easSK_3butmasterlockallowsa


asterkey

mstbecarefullycontrolledonsite)

MLI

L8

Des

crip

tion

Part

No.

No.

of S

afet

y K

ey A

dapt

ors

requ

ired

1 - 9

C

LIL &

MLI

L

CLIS &

MLI

S

C

LIN

& M

LI

N

pro i

If a

Safe

ty K

ey

Ada

ptor

is n

ot

requ

ired

leav

e pa

rt

num

ber b

lank

and

go

to S

tep

7

Tota

l Ex

trac

ted,

Sa

fety

& A

cces

s Lo

cks

in o

ne

confi

gura

tion

is

Max

9

pro i

If yo

u’ve

sel

ecte

d a

Pus

h IR

ada

ptor

th

en s

elec

t a

rele

asin

g lo

ck.

orIf

you’

ve s

elec

ted

an

I6/I7orA

6/A7then

sele

ct a

re

leas

ing

lock

.

Step

7: C

hoos

e an

Acc

ess

Key

Ada

ptor

Adaptors

Part

No.

AK

Des

crip

tion

Part

No.

Sta

ndar

d Lo

ckL



R

Des

crip

tion

Info

rmat

ion

Part

No.

Sta

ndar

d Lo

ck n

o du

stco

ver

Ens

ures

doo

r can

not b

e op

ened

with

out

acce

ss k

ey. A

cces

s ke

y co

uld

be h

eld

by

authorisedindividuals(e.g.m

aintenance)orit

coul

d ha

ve b

een

rele

ased

by

a se

pera

te u

nit

CLI

N1

Sta

ndar

d Lo

ck w

ith d

ustc

over

Sam

e as

AK

_1 b

ut w

ith d

ustc

over

for d

usty

en

viro

nmen

ts

CLI

S2

Sta

ndar

d Lo

ck w

ith p

adlo

ckab

le d

ustc

over

Sam

e as

AK

_1 b

ut p

adlo

ckab

le d

ustc

over

al

low

s lo

ckou

t fea

ture

C

LIL

3

Mas

tera

ble

Lock

no

dust

cove

rS

ame

as A

K_1

but

mas

ter l

ock

allo

ws


asterkey


MLI

N6

Mas

tera

ble

Lock

with

dus

tcov

erSam

easAK_2butmasterlockallowsa


asterkey


MLI

S7

Mas

tera

ble

Lock

with

pad

lock

able

dus

tcov

erSam

easAK_3butmasterlockallowsa


asterkey


MLI

L8

Des

crip

tion

Part

No.

No.

of A

cces

s K

ey A

dapt

ors

requ

ired

1 - 9

C

LIL &

MLI

L

CLIS &

MLI

S

C

LIN

& M

LI

N

pro i

If an

Acc

ess

Key

A

dapt

or is

not

re

quire

d le

ave

part

nu

mbe

r bla

nk a

nd

go to

Ste

p 8

Tota

l Ex

trac

ted,

Sa

fety

& A

cces

s Lo

cks

in o

ne

confi

gura

tion

is

Max

9

pro i

If yo

u’ve

sel

ecte

d a

Pus

h IR

ada

ptor

th

en s

elec

t a

rele

asin

g lo

ck.

orIf

you’

ve s

elec

ted

an

I6/I7orA

6/A7then

sele

ct a

re

leas

ing

lock

.

Step

8: C

hoos

e an

Ele

ctric

al S

witc

hing

/ Lo

ckin

g B

ody

ElectricalSwitching/Locking

proL

OK

Bod

y

Part

N

o.D

escr

iptio

nIn

form

atio

n

SL

Sho

rt LO

K

Bod

yS

olen

oid

cont

rolle

d sa

fety

sw

itch.

Hol

ds

door

lock

ed u

ntil

sign

al s

ent t

o un

lock

. No

prov

isio

n fo

r con

trol b

utto

ns

SR

Sho

rt LO

K

Bod

y -

Rel

easi

ng

(mustbe

used

if a

P

ush

IR o

r EI

hand

le a

nd

headused).

Sam

e as

SL

but

allo

ws

Pus

h IR

or E

I ha

ndle

to o

verr

ide

it

SE

Sho

rt LO

K

Bod

y -

Inte

grat

ed

Esc

ape

Rel

ease

Sam

e as

SL

but

it’s

inte

grat

ed

esca

pe re

leas

e bu

tton

over

rides

lo

ckin

g m

echa

nism

an

d op

ens

safe

ty

contacts(D

oes

not w

ork

with

key

ad

apto

rs, E

I or

PushIR)

Part

N

o.D

escr

iptio

nIn

form

atio

n

LL

Long

LO

K

Bod

yS

olen

oid

cont

rolle

d sa

fety

sw

itch.

H

olds

doo

r lo

cked

unt

il si

gnal

sen

t to

unlo

ck. W

ith

spac

e fo

r co

ntro

l but

tons

LR

Long

LO

K

Bod

y -

Rel

easi

ng

(mustbe

used

if a

P

ush

IR o

r EI

hand

le a

nd

headused).

Sam

e as

LL

but

allo

ws

Pus

h IR

or

EI h

andl

e to

ov

errid

e it

LE

Long

LO

K

Bod

y -

Inte

grat

ed

Esc

ape

Rel

ease

Sam

e as

LL

but

it’s

inte

grat

ed

esca

pe

rele

ase

butto

n ov

errid

es

lock

ing

mec

hani

sm a

nd

open

s sa

fety

contacts(D

oes

not w

ork

with

key

ad

apto

rs, E

I or

PushIR)

proS

top

Bod

ypr

oLO

K+

Bod

y

Part

N

o.D

escr

iptio

nIn

form

atio

n

STS

top

Bod

yS

afet

y sw

itch

proS

top

EX/U

X B

ody

Part

N

o.D

escr

iptio

nIn

form

atio

n

EX

EU

E

xplo

sion

S

top

Bod

y

Saf

ety

switc

hes

suita

ble

for

expl

osiv

e en

viro

nmen

ts

with

EU

certification

UX

US

E

xplo

sion

S

top

Bod

y

Saf

ety

switc

hes

suita

ble

for

expl

osiv

e en

viro

nmen

ts

with

US

certification

proS

top

Foot

Part

N

o.D

escr

iptio

nIn

form

atio

n

FT

To T

erm

inat

e no

n-sw

itch

configurations

Term

inat

es

non-

switc

h configurations

(notsuitable

for u

nits

with

P

ush

IR o

r EI

handle)

If an

Ele

ctric

al

Switc

hing

/ Lo

ckin

g B

ody

is n

ot re

quire

d le

ave

part

num

ber

blan

k an

d co

ntin

ue

to S

tep

10

pro i

SLLL

If yo

u’ve

sel

ecte

d a

Pus

h IR

ada

ptor

th

en s

elec

t a

rele

asin

g lo

ck.

orIf

you’

ve s

elec

ted

an

I6/I7orA

6/A7then

sele

ct a

re

leas

ing

lock

.

Part

N

o.D

escr

iptio

nIn

form

atio

n

ZL

Slim

line

LOK

B

ody

Sol

enoi

d co

ntro

lled

safe

ty

switc

h. H

olds

do

or lo

cked

un

til

sign

al s

ent

to u

nloc

k.

No

prov

isio

n fo

r con

trol

butto

ns.

Only40mm

wid

e

ZR

Slim

line

LOK

Bod

y - R

elea

sing

(mustbe

used

if a

P

ush

IR o

r EI

hand

le a

nd

headused).

Sam

e as

ZL

but a

llow

s P

ush

IR o

r E

I han

dle

to

over

ride

it.

Only40mm

wid

e

Slim

line

proL

ok

Bod

y

LESE

A Sl

imlin

e pr

oLO

K

wor

ks b

est w

ith a

n S6

hea

d to

giv

e a

final

pr

oduc

t tha

t is

only

40

mm

wid

e

pro i

For p

roN

et

confi

gura

tions

pr

oLO

K+

body

is o

nly

need

ed if

5 -

8 pu

shbu

tton

/ lam

p op

tions

are

re

quire

d

pro i

Step

9: C

hoos

e El

ectr

ical

Sw

itchi

ng /

Lock

ing

Bod

y O

ptio

ns

Part

No.

Volta

ge O

ptio

nsPa

rt N

o.NoVoltage(egFoot)

0110v

1230v

224v

4100v

548

v7

Asi

8110vSolenoid/24vControl(LO

Konly)

S110vControl/24vSolenoid(LOKonly)

Cpr

oNet

Con

nect

ion

(NotavailableforS

limline

proLOK)

P

Ove

rrid

e O

ptio

nsPa

rt N

o.Stop/EXP/UXP

0P

TU -

Key

Ove

rrid

e1

PTU

- K

nob

Ove

rrid

e2

PTU

- S

crew

driv

er O

verr

ide

3PTL(24v,110v&ASionly)

6P

TL w

ith fu

lly m

onito

red

sole

noid

(ZL/ZRonly)

7

Oth

er P

CB

Opt

ions

proB

ody

Type

sPa

rt N

o.Std&Sourcing

ALL

1Std&Sinking

ST

Onl

y2

Std&Sourcing(3xNC)

ST

Onl

y3

Std&Sourcing(Y&GLEDS)

SL,SR,LL&LROnly

4

Un-MonitoredSol&Sourcing

SL,SR,LL,ZL&LR,

ZR O

nly

6

Un-MonitoredSol&Sourcing(Y&GLEDS)

SL,SR,LL&LROnly

7

IndividualSafetyControlforSol&Actuator

SL,SR,LL,LR,S

E&

LE O

nly

8

pro i

This

is o

rder

ed

by 9

9% o

f our

cu

stom

ers

pro i

Slim

line

proL

OK

ca

n on

ly b

e co

nfigu

red

in

24v

pro i

Not

ava

ilabl

e fo

r ZL

or Z

R

IMPO

RTA

NT

NO

TE:

• Fo

r all

proL

OK

proNetconfigurationsgotostep10b.

• Fo

r all

proL

OK

+ pr

oNetconfigurationsfirstgotostep10athen10b.

Step

10a

: Cho

ose

optio

ns fo

r Sep

arat

e O

ptio

n Po

d or

pro

LOK

+ B

ody

Option Pods

Sele

ct U

nit

Pod Type

Terminals OR QD

AS-i

Sta

nd a

lone

Pod

w

ith N

o ho

les

on to

p ofpodcase(stand

aloneunit)

B0

5

Pod

with

one

hol

e on

top

of p

od c

ase

forfittingtop

roS

top

Bod

y

B1

6

Pod

with

two

hole

s on

top

of p

od c

ase

forfittingtop

roLO

K

Bod

y

B2

7

proL

OK

+ B

ody

switc

h in

form

atio

nL

05

Part

N

o.Pu

shbu

tton

/ Lam

p O

ptio

ns -

24v

only

0B

lank

1R

ed L

amp

2Ye

llow

Lam

p

3G

reen

Lam

p

6B

lue

Lam

p

7W

hite

Lam

p

EE-Stop(tw

istreset)

HE-Stop(withadditionalmonitoring

contacts,twistreset)

PE-Stop(pullreset)

UE-Stop(illuminatedtw

istreset)

L*Latchingselectorswitch(illuminated)

M*

Mom

entaryselectorswitch(illuminated)

A*

Latchingkeyswitch(90degree)

RR

ed il

lum

inat

ed p

ushb

utto

n no

n la

tchi

ng

YYe

llow

illu

min

ated

pus

hbut

ton

non

latc

hing

GG

reen

illu

min

ated

pus

hbut

ton

non

latc

hing

BB

lue

illum

inat

ed p

ushb

utto

n no

n la

tchi

ng

WW

hite

illu

min

ated

pus

hbut

ton

non

latc

hing

KB

lack

non

illu

min

ated

pus

hbut

ton

non

latc

hing

Top Left

Bottom Right

Bottom Left

Top Right

Part

No.

Sens

ors

- 24v

onl

y

NN

o ad

ditio

nal s

witc

h re

quire

d

CCodedMagnet-LeftH

and(see

step2forhanding)

DCodedMagnet-RightHand(see

step2forhanding)

SRFID-LeftHand(seestep2for

handing)

TRFID-RightHand(seestep2for

handing)

Sep

arat

e O

ptio

n P

odw

ith 4

hol

e po

sitio

ns

proL

OK

+ B

ody

with

4 h

ole

posi

tions

Top

Left

Top

Rig

ht

Bot

tom

Left

Bot

tom

R

ight

If an

Opt

ion

Pod

or L

ong

LOK

Bod

y is

not

requ

ired

leav

e pa

rt n

umbe

r bl

ank

and

cont

inue

to

Ste

p 11

pro i

proL

OK

+ B

ody

with2holepositions

Top

Left

Top

Rig

ht

If yo

u or

der

just

one

or t

wo

push

butto

ns w

e w

ill

reta

in th

e or

der

but p

ositi

on th

em

top

left

and

top

right

pro i

L, M

& A

O

ptio

ns

can

only

be

fitte

d in

top

right

or

botto

m le

ft po

sitio

ns

pro i

Sep

arat

e O

ptio

n P

odwith2holepositions

Top

Left

Top

Rig

ht

Top

Left

Top

Rig

ht

Bot

tom

Left

Bot

tom

R

ight

Part

No.

Step

10b

: Cho

ose

optio

ns fo

r pro

Net

Opt

ion

Pod

Option Pods

Sele

ct U

nit

PROFINET

PROFINET MRP

Ethernet/IP

Sta

nd a

lone

pro

Net

Pod

06

3

proN

et P

od

mou

nted

bel

ow a

pr

oLO

K o

r pro

LOK

+ un

it or

pro

Sto

p un

it

28

5

NN

PF

Part

N

o.Pu

shbu

tton

/ Lam

p O

ptio

ns -

24v

only

0B

lank

1R

ed L

amp

2Ye

llow

Lam

p

3G

reen

Lam

p

6B

lue

Lam

p

7W

hite

Lam

p

EE-Stop(tw

istreset)



PE-Stop(pullreset)


istreset)

L*Latchingselectorswitch(illuminated)

M*

Mom


A*

Latchingkeyswitch(90degree)

RR

ed il

lum

inat

ed p

ushb

utto

n no

n-la

tchi

ng

YYe

llow

illu

min

ated

pus

hbut

ton

non-

latc

hing

GG

reen

illu

min

ated

pus

hbut

ton

non-

latc

hing

BB

lue

illum

inat

ed p

ushb

utto

n no

n-la

tchi

ng

WW

hite

illu

min

ated

pus

hbut

ton

non-

latc

hing

KB

lack

non

illu

min

ated

pus

hbut

ton

non-

latc

hing

Top Left

Bottom Right

Bottom Left

Top Right

If yo

u or

der

just

one

or t

wo

push

butto

ns w

e w

ill

reta

in th

e or

der

but p

ositi

on th

em

top

left

and

top

right

pro i

L, M

& A

O

ptio

ns

can

only

be

fitte

d in

top

right

or

botto

m le

ft po

sitio

ns

pro i

Con

nect

ion

Opt

ions

AIDAwith‘Bcoded’externalsafetysw

itch

04

AIDAwith‘Acoded’externalsafetysw

itch

05

AID

A co

nnec

tors

06

3M12QDset-1Pow

er2Data

07

4M12QDset-1Pow

er1ExternalSafety

Switch2Data

09

4M12QDset-2Pow

er2Data

10

4QDset-2Pow

er(7/8s)2Data(M12)

11

AIDAconnectorswith‘Acoded’external

doub

le s

afet

y sw

itch

15

Pushbutton/Lam

ppo

sitio

ns fo

r up

to 4

se

lect

ions

Top

Left

Top

Rig

ht

Bot

tom

Left

Bot

tom

R

ight

Pushbutton/Lam

ppositionsforupto2

sele

ctio

ns

Top

Left

Top

Rig

ht

IMPO

RTA

NT

NO

TE:

• If

you

have

sel

ecte

d a

proN

et o

ptio

n po

d th

en y

our a

mG

ardp

ro

configurationprocesshasnowfinished.Therearenofurthersteps

requ

ired.

•

If yo

u do

n’t r

equi

re a

proNetoptionpodthenproceedtoSteps10c,

11or12.

Part

No.

Step

10c

: Cho

ose

optio

ns fo

r Slim

line

Opt

ion

Pod

Option Pods

Sele

ct U

nit

Wiring Type

Pod Type

Sta

nd a

lone

S

limlin

e P

od w

ith

com

mon

pow

er s

uppl

yY

0

Slim

linePodtobefitted

belo

w p

roS

top

or S

limlin

e pr

oLO

K u

nit w

ith c

om-

mon

pow

er s

uppl

y

Y1

Sta

nd a

lone

Slim

linePod(w

ithpow

er

supp

ly w

ired

indi

vidu

ally

volt-freecontacts)

W0

Slim

linePodtobefitted

belo

w p

roS

top

or S

limlin

e pr

oLOKunit(withpow

er

supp

ly w

ired

indi

vidu

ally

volt-freecontacts)

W1

0N

Part

N

o.Pu

shbu

tton

/ Lam

p O

ptio

ns -

24v

only

0B

lank

1R

ed L

amp

2Ye

llow

Lam

p

3G

reen

Lam

p

6B

lue

Lam

p

7W

hite

Lam

p

EE-Stop(tw

istreset)



PE-Stop(pullreset)


istreset)

LLatchingselectorswitch(illuminated)

MMom


ALatchingkeyswitch(90degree)

RR

ed il

lum

inat

ed p

ushb

utto

n no

n-la

tchi

ng

YYe

llow

illu

min

ated

pus

hbut

ton

non-

latc

hing

GG

reen

illu

min

ated

pus

hbut

ton

non-

latc

hing

BB

lue

illum

inat

ed p

ushb

utto

n no

n-la

tchi

ng

WW

hite

illu

min

ated

pus

hbut

ton

non-

latc

hing

KB

lack

non

illu

min

ated

pus

hbut

ton

non-

latc

hing

Top Position

Bottom Position

Middle PositionIf

an O

ptio

n Po

d or

Lon

g LO

K B

ody

is n

ot re

quire

d le

ave

part

num

ber

blan

k an

d co

ntin

ue

to S

tep

11

pro i

Ord

erin

g Se

quen

ce1

- Top

Pos

ition

2-M

iddlePosition

3-B

ottomPosition1 2 3

Maj

ority

of

cust

omer

spr

efer

com

mon

pow

er s

uppl

y du

e to

th

e re

duce

d w

iring

co

mpl

exity

pro i

Part

No.

Step

11:

Do

you

wan

t a K

ey S

witc

h O

ptio

n Po

d?Option Pods

Part

No.

Des

crip

tion

Part

No.

Sta

ndar

d Lo

ck n

o du

stco

ver

CLI

N

1S

tand

ard

Lock

with

dus

tcov

erC

LIS

2S

tand

ard

Lock

with

pad

lock

able

dus

tcov

erC

LIL

3M

aste

rabl

e Lo

ck n

o du

stco

ver

MLI

N6

Mas

tera

ble

Lock

with

dus

tcov

erM

LIS

7M

aste

rabl

e Lo

ck w

ith p

adlo

ckab

le d

ustc

over

MLI

L8

BK

C

LIL &

MLI

L

CLIS &

MLI

S

C

LIN

& M

LI

N

Sele

ct U

nit

Part

No.

Sta

nd a

lone

Pod

with

No

hole

s on

top

of p

od c

ase

(standaloneunit)

0

Pod

with

one

hol

e on

top

ofpodcaseforfittingto

proS

top

Bod

y1

Pod

with

two

hole

s on

topofpodcaseforfitting

to p

roLO

K B

ody

2

If a

Key

Sw

itch

Opt

ion

Pod

is n

ot re

quire

d le

ave

part

num

ber

blan

k an

d co

ntin

ue

to S

tep

12

pro i

Rem

oval

of t

he

key

oper

ates

a s

et o

f sa

fety

rate

d sw

itch-

es. C

omm

on u

ses

are:

re

ques

t mac

hine

sto

p,

enab

le te

ach

mod

e an

d pr

even

t ina

dver

tent

re

-sta

rt

pro i

Step

12a

: Qui

ck D

isco

nnec

t Con

nect

or O

ptio

ns

Qui

ck D

isco

nnec

t Con

nect

or O

ptio

nsD

1D

2D

3D

7D

8D

9E3

E4F2

No.

Pin

s5

No.

Pin

s12

No.

Pin

s8

No.

Pin

s10

No.

Pin

s12

No.

Pin

s12

No.

Pin

s10

No.

Pin

s19

No.

Pin

s19

Max

Vol

tage

300v

Max

Vol

tage

300v

Max

Vol

tage

60v

Max

Vol

tage

60v

Max

Vol

tage

60v

Max

Vol

tage

300v

Max

Vol

tage

300v

Max

Vol

tage

300v

Max

Vol

tage

300v

Con

nect

orM12

Con

nect

orUN2

Con

nect

orM12

Con

nect

orM12

Con

nect

orM12

Con

nect

orM23

Con

nect

orUN2

Con

nect

orUN2

Con

nect

orM23

1B

row

n1

Ora

nge

1W

hite

1W

hite

1W

hite

1B

row

n1

Ora

nge

1Vi

olet

1Vi

olet

2W

hite

2B

lue

2B

row

n2

Bro

wn

2B

row

n2

Brown/White

2B

lue

2R

ed2

Red

3B

lue

3White/Black

3G

reen

3G

reen

3G

reen

3B

lue

3White/Black

3G

rey

3G

rey

4B

lack

4Red/Black

4Ye

llow

4Ye

llow

4Ye

llow

4W

hite

4Red/Black

4Red/Blue

4Red/Blue

5G

rey

5Green/Black

5G

rey

5G

rey

5G

rey

5G

reen

5Green/Black

5B

lue

5G

reen

6Orange/Black

6P

ink

6P

ink

6P

ink

6Ye

llow

6Orange/Black

6G

reen

6B

lue

7Blue/Black

7B

lue

7B

lue

7B

lue

7G

rey

7R

ed7

Bro

wn

7Grey/Pink

8Black/W

hite

8R

ed8

Red

8R

ed8

Pin

k8

Green/Yellow

8White/Green

8White/Green

9Green/Yellow

9O

rang

e9

Ora

nge

9R

ed9

Bla

ck9

White/Yellow

9White/Yellow

10R

ed10

Tan

10Ta

n10

Bla

ck10

Whi

te10

White/Grey

10White/Grey

11W

hite

11B

lack

11Vi

olet

11B

lack

11B

lack

12B

lack

12Vi

olet

12Green/Yellow

12Green/Yellow

12Green/Yellow

13Yellow/Brown

13Yellow/Brown

14Brown/Green

14Brown/Green

15W

hite

15W

hite

16Ye

llow

16Ye

llow

17P

ink

17P

ink

18Grey/Brown

18Grey/Brown

19Grey/Pink

19B

row

n

T W

iring

Left

Han

d Q

DR

ight

Han

d Q

D

T#

##

##

Con

tact

For

tress

eng

inee

ring

to b

e as

sign

ed T

Wiri

ng n

umbe

rN

o.

Pin

sC

onne

ctor

00

D1

5M12

D2

12UN2

D3

8M12

D7

10M12

D8

12M12

D9

12M23

E3

10UN2

E4

19UN2

F2

19M23

Step

12b

: Qui

ck D

isco

nnec

t Con

nect

or O

ptio

ns

Imageshow

ingnoconnectors-00

Left

Han

d Q

DR

ight

Han

d Q

D

proS

top,

Slim

line

proL

ok a

nd S

limlin

e pr

oOpt

ion

Pods

can

on

ly b

e co

nfigu

red

with

1 c

onne

ctorpr

o i

Part

No.


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V1.1April2018

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