protem catalogue e

. Subject to modification without prior notice. Its content is confidential, this document is unique and is PROTEM property, it shall not be corrected, duplicated or modified with-

out the written agreement of PROTEM. The content refers exclusively to the sales and delivery conditions of the seller.

PROTEM SAS ZI les Bosses

F-26800 Etoile sur Rhone Tel.: +33 (0) 47557-4141 Fax: +33 (0) 47557-4149

www.protem.fr

PROTEM GmbH Am Hambiegel 27

D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0

Fax: +49 (0) 7247 9393-33 www.protem-gmbh.de

ISO 9001 Version 2008 /136

Änderungen der technischen Daten vorbehalten. Der Inhalt ist vertraulich. Dieses Dokument ist einzigartig und das Eigentum von PROTEM. Es darf nicht verbessert, verviel-fältigt oder verändert werden, ohne das vorherige schriftliche Einverständnis von PROTEM. Es gelten ausschließlich die Lieferbedingungen des Verkäufers.

Subject to modification without prior notice. Its content is confidential, this document is unique and is PROTEM property, it shall not be corrected, duplicated or modified with-out the written agreement of PROTEM. The content refers exclusively to the sales and delivery conditions of the seller.

TABLE OF CONTENTS 1. TUBE SQUARING MACHINES ............................................................................................5

1.1 Outside clamping facing machine type SE25 for tubes, fittings, micro fittings and elbows...............................................................................................................................6

1.2 Outside clamping facing machine type SE65 for tubes, fittings, micro fittings and elbows...............................................................................................................................8

1.3 Outside clamping facing machine type SE25RA-BUS and SE65RA-BUS for tubes, fittings, micro fittings and elbows......................................................................................10

1.4 Outside clamping tube squaring and bevelling machines PROTEM SE-Series................11 1.5 Outside clamping bevelling and squaring machine PROTEM SE90NG ............................13 1.6 Outside clamping tube squaring and bevelling machine SE 219 ......................................17 1.7 Tube squaring machines SL30 - 60 - 120........................................................................18

2. INSIDE CLAMPING PIPE BEVELLING MACHINES ..........................................................21 2.1 Tube bevelling machine type SM8 ..................................................................................22 2.2 Pipe bevelling machine type S18....................................................................................25 2.3 Pipe bevelling machine type S18CA with automatic clamping..........................................27 2.4 Bevelling machine type US25.........................................................................................29 2.5 Machine for tube bevelling and membrane removal type US25TA ...................................33 2.6 Outside clamping machining equipment for tube panels GR76 ........................................34 2.7 Bevelling machine type US25CA with automatic clamping system..................................35 2.8 Bevelling machine type US30.........................................................................................36 2.9 Bevelling machine type US40.........................................................................................38 2.10 Pipe bevelling machine type US40CH for boilers works – reduced dimensions ..............41 2.11 Bevelling machine type US80.......................................................................................42 2.12 Bevelling machine US150.............................................................................................45 2.13 Elbow mandrel assembly for PROTEM machines type US25, US40, US80 and

US150.............................................................................................................................47 3. ORBITAL TUBE CUTTING AND BEVELLING MACHINES ................................................48

3.1 Tube and pipe cutting and bevelling machines TT-NG-Series..........................................49 3.2 Tube cutting and bevelling machines TTLW-Series .........................................................54 3.3Tube cutting and bevelling machines TTS-NG-Series Reduced weights and overall

dimensions! .....................................................................................................................56 3.4Tube cutting and bevelling machines TTS-RD-Series Reduced weights and overall

dimensions! .....................................................................................................................59 3.5 PROTEM Micro-Lubrification System..............................................................................60 3.6 Tube cutting and bevelling machine MF-Serie.................................................................61

4. PREFAB SERIES ..............................................................................................................67 4.1 High Speed Bevelling machine OHSB-C-6-14.................................................................68 4.2 High Speed Beveller US80/150HSB-R-HYD (6-14”) ........................................................70 4.3 High Speed Beveller US220HSB-R-HYD (12-22”) ...........................................................74 4.4 High Speed Beveller US420HSB-R-HYD (22-30”) ...........................................................76 4.5 High Speed Beveller US620HSB-R-HYD (30-38”) ...........................................................78 4.6 High Speed Beveller US820HSB-R-HYD (38-48”) ...........................................................81 4.7 High Speed Beveller US600-R .......................................................................................84 4.8 Heavy duty severing and bevelling machine TNO FAB-Series .........................................85 4.9 Bevelling Benches BB-Series .........................................................................................87



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ISO 9001 Version 2008 /112


4.10 Automatic cutting and bevelling machine model CTA-Series .........................................91 5. Hydraulic Power Packs ....................................................................................................95

5.1 Hydraulic Power Packs Unit HY-HPP..............................................................................96 6. Tool bits / inserts .............................................................................................................97

6.1 Examples for possible machinings..................................................................................98 6.2 Tool bits for TT machines ...............................................................................................99 6.3 Tool bits for TTS machines.............................................................................................99 6.4 Tool bits for TTLW machines..........................................................................................99 6.5 Tool bits for MF-machines ..............................................................................................99 6.6 Tool bits for SM8............................................................................................................99 6.7 Tool bits for S18.............................................................................................................99 6.8 Tool inserts for SL and SE series.................................................................................. 100 6.9 Tool inserts for SE25/65............................................................................................... 100 6.10 Tool bits for US SERIES (from US25 to US150).......................................................... 101

7. ACCESSORIES...............................................................................................................103 7.1 Oil................................................................................................................................ 104 7.2 Filters .......................................................................................................................... 104 7.3. Kits ............................................................................................................................. 104 7.4. Regulation valve ......................................................................................................... 104

8. SERCO ...........................................................................................................................105 9. Your technical specifications .......................................................................................108



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ISO 9001 Version 2008 /112


1. TUBE SQUARING MACHINES

SE-SERIES SL-SERIES



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ISO 9001 Version 2008 /112


1.1 Outside clamping facing machine type SE25 for tubes , fittings, micro fittings and elbows

Order no. Article Weight appr.

SE25

SE25E

SE25-K01

- - SE25 with portable cordless electric drive, 12 V / 1,7 Ah - SE25 230 V - box for SE25

2,3 kg

4 kg

Machining capacity: 2 mm OD – 25,4 mm OD

Clamping capacity: 2 mm OD – 25,4 mm ID

Clamping: manual with clamping lever

Feed: 10 mm manual with scale

Gear drive: 1. level: 0-350 rpm, 2. level: 0 – 1200 rpm

Machine delivered with: - 1 facing tool block with one tool insert - 2 storage batteries - 1 battery charger - keys and screws - operating manual

WITHOUT EXPANSION COLLET!



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ISO 9001 Version 2008 /112


OPTIONS AND ACCESSORIES SE25

Order no. Article

SE25-15-DZS... ( specify Ø)

SE25-15-DMS...

( specify Ø)

SE25-29-DZK... ( specify Ø)

SE25-29-DMK...

( specify Ø)

SE25-TL

SE25-31

SE25-42

SE25-41

SE25-35

SE25-36

SE25-33

SE25-46

SE25-SU

O-SE-P1-3.-H-HC-20

O-SE-P1-3.3-C-T-20A

O-SE-P1-3.3-H-T-20

SL-05

- Collets for inch-diameters, standard dimensions (1/8’’, 1/4'’, 3/8’’, 1/2'’, 3/4'’, 1’’) - Collets for metric diameters, standard dimensions (in mm: 6, 8, 10, 12, 14, 16, 18, 20, 23, 25) - Extra short collets for micro fittings, for inch diameters - Extra short collets for micro fittings, for metric diameters - Clamping head for SE25, long version - Tool bit holder 30° for SE25 with battery drive f or machines up to no . 25-749 - Adapter for SE25-31 with battery drive for machines from no. 25-750 - Tool bit holder 30° for SE25 with electric drive - tool bit holder 37°30 for SE25 with battery drive up to machine no. 25-749 - Tool bit holder 37°30 for SE25 with electric driv e - FacingTool bit holder for SE25 with electric drive - Facing tool bit holder for SE25 for battery drive from machine no. 25-750 - bench mounting provision - Tool inserts for SE25 - Material: HSSE – coating: TiSiN - Tool inserts for SE25 - Material: carbide – coating: TiN - Tool inserts for SE25 , Material: HSSE – coating: TiN - Insert fixing screws Other options on request



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ISO 9001 Version 2008 /112


1.2 Outside clamping facing machine type SE65 for tubes , fittings, micro fittings and elbows


SE65

SE65E

SE65-K01

- - SE65 with cordless electric drive (12 V / 2,6 Ah) - SE65 with electric drive 230 V - Box for SE65

4 kg

5 kg

machining capacity : 12,7 mm OD – 60,3 mm OD

Clamping capacity : 12,7 mm OD – 60,3 mm ID

Clamping : manual with clamping lever Feed:

manual with scale Gear drive : 1. level: 0-425 rpm, 2. level: 0 – 1200 rpm, 3. level: 0 – 1800 rpm

Machine delivered with: - facing tool block with 2 tool inserts - 2 storage batteries - 1 battery charger - keys and screws - operating manual WITHOUT EXPANSION COLLET!



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ISO 9001 Version 2008 /112


OPTIONS AND ACCESSORIES SE65

Order no. Article

SE65-15-DZS... ( specify Ø)

SE65-15-DMS...

( specify Ø)

SE65-15-DMS... ( specify Ø)

SE65-SU

O-SE-P1-3.-H-HC-20

O-SE-P1-3.3-C-T-20A

O-SE-P1-3.3-H-T-20

SL-05

- Collets for inch. diameters, standard dimensions (1/2’’, 3/4'’, 1’’, 1’’1/4, 1’’1/2, 1’’3/4, 2’’, 2’’3/8) - Collets for metric diameters, standard dimensions (in mm: see above) - Collets for metric diameters, special dimensions - Bench mounting provision - Tool inserts for SE65 - Material: HSSE – coating: TiSiN - Tool inserts for SE65 - Material: carbide – coating: TiN - Tool inserts for SE65 , Material: HSSE – coating: TiN - Insert fixing screws Other options on request



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ISO 9001 Version 2008 /112


1.3 Outside clamping facing machine type SE25RA-BUS and SE65RA-BUS for tubes, fittings, micro fittings and elbows

For diameters ranging from 2 through 25,4 mm and 12,7 through 60,3 mm OD. One collet per diameter. For titanium tubes to achieve a perfect and burr fr ee square surface.

Please ask for more information!



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ISO 9001 Version 2008 /112


1.4 Outside clamping tube squaring and bevelling machines PROTEM SE-Series

Pneumatic drive Electric drive Right-angle Straight Right-angle Straight

A 328 123 480 123 B 314 451 324 605

SE 60

C ∅ 99 ∅ 99 ∅ 99 ∅ 99 A 330 128 482 128 B 349 485 360 640

SE 90

C ∅ 128 ∅ 128 ∅ 128 ∅ 128 A 349 165 501 165 B 345 482 355 637

SE 120

C ∅ 165 ∅ 165 ∅ 165 ∅ 165

clamping capacity: SE60: 10 – 60 mm OD SE90: 25 – 90 mm OD SE120: 60 – 120 mm OD Feed stroke : Manual with wheel, 15 mm Machine is delivered with: - pneumatic drive - keys and screws - operating manual WITHOUT EXPANSION COLLET! To be ordered separately: - 1 tool holder plate - 1 tool insert holder - tool inserts



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ISO 9001 Version 2008 /112



SE60E

SE60

SE90E

SE90

SE120E

SE120

OPT-RP

- SE60 with electric drive 1050 W - SE60 with pneumatic drive 730 W - SE90 with electric drive 1050 W - SE90 with pneumatic drive 730 W - SE120 with electric drive 1050 W - SE120 with pneumatic drive 730 W - Regulation Valve

7,5 kg

7,5 kg

8,5 kg

8,5 kg

9,5 kg

9,5 kg



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ISO 9001 Version 2008 /112


1.5 Outside clamping bevelling and squaring machine PRO TEM SE90NG


SE90NG-E

SE90NG

- SE90NG-E with electric drive 2800 W - SE90 with pneumatic drive

25 kg

25 kg

Machine is delivered with: - pneumatic drive - keys and screws - operating manual WITHOUT EXPANSION COLLET! To be ordered separately: - tool holder plate - tool insert holder - tool inserts

clamping capacity: SE90 NG: 10 mm ID – 90 mm OD feed stroke: Manual with wheel, 30 mm



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ISO 9001 Version 2008 /112


OPTIONS AND ACCESSORIES SE-SERIES

Order no. Article

SE60-40

SE60-PP90-09

SE60-06B-… ( specify Ø )

SE60-PP30

SE60-PP37

SE60-PP45

SE60-PPD

SE60-PPT

SE60-SAC

SE60-SAA

SE60-SU

SE60-K01

SE60-K02

SE90-15

SE90-12 SE90NG-1210 ( specify Ø)

SE90-SE60-07 SE90NG-1313

SE90-PP30

SE90NG-1311

SE90-PP37 SE90NG-1314

SE90-PP45

SE90NG-PP45

SE90-PPD

SE90-PPT

SE90-SAC

SE90NG-1600

- Tool holder plate for SE60 - Tool bit holder 90° for SE60 - Collet for SE60, 1 OD collet for each tube diameter, please specify on order - Tool bit holder 30° for SE60 -- Tool bit holder 37°30 for SE60 - Tool bit holder 45° for SE60 - Tool bit holder for SE60 for counterboring for SE60 - Tool bit holder for SE60 for J-bevels; This tool holder must be ordered together with tool inserts with radius - Automatic clamping device for SE60 - Automatic feed device for SE60; Including pneumatic motor and distributor, 3 positions: feed – stop – feed back - Bench support for SE60 - Crate for SE60 - Crate for SE60 with electric drive - Tool holder plate for SE90 - 1 OD collet for each tube diameter, please specify on order - Tool bit holder 90° for SE90 - Tool bit holder 30° for SE90 - Tool bit holder 37°30 for SE90 - Tool bit holder 45° for SE90 - Tool bit holder for SE90 for counterboring - Tool bit holder for SE90 for J-bevels; This tool holder must be ordered together with tool inserts with radius - Automatic clamping device for SE90



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ISO 9001 Version 2008 /112


OPTIONS AND ACCESSORIES SE-SERIES Order no. Article SE90-SAA

SE90-SU SE90NG-1510

SE90-K01

SE90NG-K01

SE90-K02 SE90NG-KO2

SE120-68

SE120-SE60-07

SE120-69-… (specify Ø)

SE120-PP30

SE120-PP37

SE120-PP45

SE120-PPD

SE120-PPT

SE120-SAC

SE120-SAA

SE120-SU

SE120-K01

SE120-K02

O-SE-P2-3.3-H-T-25

O-SE-P2-3.3-H-F-25

O-SE-P3-3.3-H-T-25A

O-SE-P3-3.3-H-F-25A

- Automatic feed device for SE90; Including pneumatic motor and distributor 3 positions: feed – stop – feed back - Bench support for SE90 - Crate for SE90 with pneumatic drive - Crate for SE90 with electric drive - Tool holder plate for SE120 - Tool bit holder 90° for SE120 - Clamping collet for SE120 : 1 OD collet for each tube diameter, please specify on order - Tool bit holder 30° for SE120 - Tool bit holder 37°30 for SE120 - Tool bit holder 45° for SE120 - Tool bit holder for SE120 for counterboring - Tool bit holder for SE120 for J-bevels; This tool holder must be ordered together with tool inserts with radius - Automatic clamping device for SE120 - Automatic feed device for SE120; Including pneumatic motor and distributor 3 positions: feed – stop – feed back - Bench support for SE120 - Crate for SE120 - Crate for SE120 with electric drive - Tool bit inserts, right, for SE, material: HSSE, coating: TiN - Tool bit inserts, right, for SE, material: HSSE, coating: TiALN - Tool bit inserts, right, for J-bevels with R= 1.5, for SE, material: HSSE, coating: TiN - Tool bit inserts, right, for J-bevels with R= 1.5, for SE, material: HSSE, coating: TiALN



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ISO 9001 Version 2008 /112


OPTIONS AND ACCESSORIES SE-SERIES Order no. Article

O-SE-P4-3.3-H-T-26

O-SE-P4-3.3-H-F-26

O-SE-P5-3.3-H-T-26A

O-SE-P5-3.3-H-F-26A

SL-05

OPT-RP

- Tool bit inserts, left, for SE, material: HSSE, coating: TiN - Tool bit inserts, left, for SE, material: HSSE, coating: TiALN - Tool bit inserts, left, for J-bevels with R= 1.5, for SE, material: HSSE, coating: TiN - Tool bit inserts, left, for J-bevels with R= 1.5, for SE, material: HSSE, coating: TiALN - Insert fixiing screws - Regulation Valve Other options on request



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ISO 9001 Version 2008 /112


382

174.5

377.5

219

1.6 Outside clamping tube squaring and bevelling machin e SE 219

Technical Features:

machining capacity: 60,3 mm OD – 219 mm OD clamping capacity: 60,3 mm OD – 219 mm OD Clamping: Manual, with clamping lever feed stroke: 23 mm Weight appr.: 30 kg Dimensions: See drawing Rotation speed: 0-30 rpm Drive: Pneumatic Power: 730 Watt Working pressure: 6 bars Air consumption : 1400 l/min Accessories: Collets of stainless steel or aluminium, short collets Optional equipment: Electric drive (1050 Watt) Other options on request Regulation Valve



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ISO 9001 Version 2008 /112


1.7 Tube squaring machines SL30 - 60 - 120

� Perfect squaring of elbows, fittings and micro fittings in connection with the short clamping head � Time saving thanks to the quick changing of collets and short heads � Small dimensions � Ideal for clean room application � Can be used as a portable tool or bench mounted � Manual feed with button � High capacity electric drive 1050 W (pneumatic drive on request) �

Order no. Article Weight appr. SL30

SL30K

SL60

SL60K

SL120

SL120K

SL-K01

- SL30 with standard clamping head - SL30 with short clamping head - SL60 with standard clamping head - SL60 with short clamping head - SL120 with standard clamping head - SL120 with short clamping head - crate for SL machines

5 kg

5 kg

5,5 kg

5,5 kg

6,5 kg

6,5 kg

Clamping capacity: SL30: 3 – 30 mm OD SL60: 13 – 63,5 mm OD SL120: 50 – 120 mm OD Machine is delivered with: - electric drive - 1 tool holder plate - 1 tool insert holder 90 - 1 cutting insert - keys and screws - operating manual WITHOUT EXPANSION COLLET!



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ISO 9001 Version 2008 /112


OPTIONS AND ACCESSORIES SL-SERIES

Order no. Article

SL30-12-DMS… specify Ø)

SL30-41-DMS-…

SL30-35-N

SL30-36-1

SL30-36-2

SL30-36-N

SL60-06B-DMS-…

SL60-61-DMS-…

SL60-65-N

SL60-36-1

SL60-36-2

SL60-36-N

SL120-69-DMS-...

SL120-131-DMS-...

O-SE-P2-3.3-H-T-25

O-SE-P2-3.3-H-F-25

O-SE-P3-3.3-H-T-25A

O-SE-P3-3.3-H-F-25A

O-SE-P4-3.3-H-T-26

O-SE-P4-3.3-H-F-26

O-SE-P5-3.3-H-T-26A

O-SE-P5-3.3-H-F-26A

- Expansion collet for SL30 with standard clamping head for diameters ranging from 3 up to 30 mm. One expansion collet is necessary per diameter, please indicate on order. - Expansion collet for SL30 with short clamping head. One expansion collet is necessary per diameter, please indicate on order. - Tool-holder for the SL30 to square and bevel - Insert-holder 30° - to be ordered with SL30-35-N - Insert-holder 37°30 - to be ordered with SL30-35- N - Insert-holder 90° - to be ordered with SL30-35-N - Expansion collet for SL60 with standard clamping head for One expansion collet is necessary per diameter, please indicate on order. - Expansion collet for SL60 with short clamping head. One expansion collet is necessary per diameter, please indicate on order. - Tool-holder for the SL60 to square and bevel - Insert-holder 30° - to be ordered with SL60-65-N - Insert-holder 37°30 - to be ordered with SL60-65- N - Insert-holder 90° - to be ordered with SL60-65-N - Expansion collets for SL120 with standard clamping head. One expansion collet is necessary per diameter, please indicate on order. - Expansion collets for SL120 with short clamping head. One expansion collet is necessary per diameter, please indicate on order. - Tool bit inserts, right, for SE + SL, material: HSSE, coating: TiN - Tool bit inserts, right, for SE + SL, material: HSSE, coating: TiALN - Tool bit inserts, right, for J-bevels with R= 1.5, for SE + SL, material: HSSE, coating: TiN - Tool bit inserts, right, for J-bevels with R= 1.5, for SE + SL, material: HSSE, coating: TiALN - Tool bit inserts, left, for SE + SL, material: HSSE, coating: TiN - Tool bit inserts, left, for SE + SL, material: HSSE, coating: TiALN - Tool bit inserts, left, for J-bevels with R= 1.5, for SE + SL, material: HSSE, coating: TiN - Tool bit inserts, left, for J-bevels with R= 1.5, for SE + SL, material: HSSE, coating: TiALN



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ISO 9001 Version 2008 /112


OPTIONS AND ACCESSORIES SL-SERIES Order no. Article

SL-05

OPT_RP

- Insert fixiing screws - Regulation Valve Other options on request



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ISO 9001 Version 2008 /112


2. INSIDE CLAMPING PIPE BEVELLING MACHINES

SM8 S18

US-Series



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ISO 9001 Version 2008 /112


2.1 Tube bevelling machine type SM8


SM8

SM8E

SM8-K01

- SM8 with pneumatic drive (370 W), 6 bars - SM8 with electric drive, machining capacity: 8-24,5 mm - Box for SM8

1,2 kg

3 kg

Machining capacity: 8 mm ID – max. 32 mm OD clamping capacity: 8 mm ID – 30,5 mm ID bevel forms: I, V, U, Innenbearbeitung oder Sonderform I, V, U, counterbore, or special shape

on request

clamping: manuell, ohne Schlüssel manual without key feed stroke:

10 mm cutting head gear drive: 120 rpm off-load speed, 60 rpm nominal speed Machine is delivered with: - 1 expansion collet (please indicate the diameter on order)

- 1 socket rod (please indicate type on order) - 1 socket holder (please indicate type on order) - 1 tool bit 90° - 1 tool bit 30° - keys and screws - operating manual



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ISO 9001 Version 2008 /112


OPTIONS AND ACCESSORIES SM8

Order no. Article

SM8-037

SM8-040

SM8-041

SM8-043

SM8-038

SM8-051-8

SM8-051-9

SM8-051-10

SM8-051-11

SM8-052-12

SM8-052-13

SM8-052-14

SM8-052-15

SM8-052-16

SM8-053-17

SM8-053-18,5

SM8-053-20

SM8-053-21,5

SM8-053-23

SM8-053-24,5

SM8-053-26

SM8-053-27,5

SM8-053-29

SM8-054-7

SM8-054-8

SM8-054-9

SM8-054-10

- Socket rod A (8-12 mm) - Socket rod B (12-29 mm) - Socket holder Nr. 1 (8-12 mm) - Socket holder Nr. 2 (12-17 mm) - Socket holder Nr. 3 (17-29 mm) - Expansion collet length 40 mm, Ø 8-9 mm - Expansion collet length 40 mm, Ø 9-10 mm - Expansion collet length 40 mm, Ø 10-11 mm - Expansion collet length 40 mm, Ø 11-12 mm - Expansion collet length 50 mm, Ø 12-13 mm - Expansion collet length 50 mm, Ø 13-14 mm - Expansion collet length 50 mm, Ø 14-15 mm - Expansion collet length 50 mm, Ø 15-16 mm - Expansion collet length 50 mm, Ø 16-17 mm - Expansion collet length 50 mm, Ø 17-18,5 mm - Expansion collet length 50 mm, Ø 18,5-20 mm - Expansion collet length 50 mm, Ø 20-21,5 mm - Expansion collet length 50 mm, Ø 21,5-23 mm - Expansion collet length 50 mm, Ø 23-24,5 mm - Expansion collet length 50 mm, Ø 24,5-26 mm - Expansion collet length 50 mm, Ø 26-27,5 mm - Expansion collet length 50 mm, Ø 27,5-29 mm - Expansion collet length 50 mm, Ø 29-30,5 mm - Short collet for SM8, length 25 mm, Ø 7-8 mm - Short collet for SM8, length 25 mm, Ø 8-9 mm - Short collet for SM8, length 25 mm, Ø 9-10 mm - Short collet for SM8, length 25 mm, Ø 10-11 mm



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ISO 9001 Version 2008 /112


OPTIONS AND ACCESSORIES SM8

Order no. Article

SM8-054-11

SM8-055-12

SM8-055-13

SM8-055-14

SM8-055-15

SM8-055-16

SM8-056-17

SM8-056-18

SM8-056-20

SM8-056-21,5

SM8-056-23

SM8-056-24,5

SM8-056-26

SM8-056-27,5

SM8-056-29

O-SM8-M1-4-H-70

O-SM8-M2-4-H-71

O-SM8-M3-4-H-72

O-SM8-M4-4-H-73

OPT-RP

- Short collet for SM8, length 25 mm, Ø 11-12 mm - Short collet for SM8, length 25 mm, Ø 12-13 mm - Short collet for SM8, length 25 mm, Ø 13-14 mm - Short collet for SM8, length 25 mm, Ø 14-15 mm - Short collet for SM8, length 25 mm, Ø 15-16 mm - Short collet for SM8, length 25 mm, Ø 16-17 mm - Short collet for SM8, length 25 mm, Ø 17-18,5 mm - Short collet for SM8, length 25 mm, Ø 18,5-20 mm - Short collet for SM8, length 25 mm, Ø 20-21,5 mm - Short collet for SM8, length 25 mm, Ø 21,5-23 mm - Short collet for SM8, length 25 mm, Ø 23-24,5 mm - Short collet for SM8, length 25 mm, Ø 24,5-26 mm - Short collet for SM8, length 25 mm, Ø 26-27,5 mm - Short collet for SM8, length 25 mm, Ø 27,5-29 mm - Short collet for SM8, length 25 mm, Ø 29,5-30,5 mm - Tool bit 90° for SM8 - Tool bit 30° for SM8 - Tool bit 37°30 for SM8 - Tool bit 45° for SM8 - Regulation Valve Other options on request



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ISO 9001 Version 2008 /112


2.2 Pipe bevelling machine type S18

Machining capacity: 18 mm ID – 42 mm OD clamping capacity: 18 mm ID – 42 mm ID bevel forms: I, V, U, counterbore, or special shape on request

clamping:

manual feed stroke: 35 mm (S18CA: 16 mm) cutting head gear drive: 300 rpm off-load speed,

150 rpm nominal speed Machine delivered with: - 5 sets of expansion blades / 17,55 – 23,95 22,50 – 29,50 27,45 – 33,85 32,45 – 38,80 37,35 – 43,75 - 1 tool bit 90° - 1 tool bit 30° - Keys and screws - Operating manual



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ISO 9001 Version 2008 /112



S18

S18E

S18KH

S18-K01

Option: S18 CA

OPT-RP

- S18 with pneumatic drive 370 W, 6 bars - S18 with electric drive, machining capacity 18-42 mm - S18 with feed lever, pneumatic drive - Box for S18 - S18 CA with automatic pneumatic clamping and a manual feed lever for 18 to 42 mm - Regulation Valve

2,2 kg

5 kg

2,5 kg



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ISO 9001 Version 2008 /112


2.3 Pipe bevelling machine type S18CA with automatic cl amping

Machining capacity: 18 mm ID – 42 mm OD

Clamping capacity: 18 mm ID – 42 mm ID

Bevel forms: I, V, U, counterbore, or special shape

on request Clamping: pneumatic with cylinder

Feed stroke: 16 mm, with feed lever

Cutting head gear drive:

300 rpm off-load speed, 150 rpm nominal speed

Machine delivered with: - Sets of expansion blades for the above mentioned

diameters

- automatic pneumatic clamping

- Manual feed lever

- 1 tool bit 90° - 1 tool bit 30°

- Keys and screws

- Operating manual



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D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112



S18 CA

S18-K02

Option: S18

S18E

S18KH

OPT-RP

- S18 CA with automatic pneumatic clamping and a manual feed lever for 18 to 42 mm - Box for S18 CA - S18 with pneumatic drive 370 W - S18 with electric drive, machining capacity 18-42 mm - S18 with feed lever - Regulation Valve

5 kg

2,2 kg

2,5 kg

2,5 kg



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D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112


2.4 Bevelling machine type US25

Inside clamping bevelling machine type US25: The air-powered US25 beveller is a robust and portable weld-end preparation machine. It performs repeatable, high quality weld-preps on most metal pipes including stainless steel, duplex, su-per duplex, alloys, from 25 mm ID to 90 mm OD. The cutting head will bevel, face and counterbore individually or in a synchronised operation. The US25 is easily installed on all pipes, self centered and com-pletely torque accepting (no holding device for machining re-quired).

Machining capacity: 25 mm ID – 90 mm OD Clamping capacity: 25 mm ID – 107 mm ID / Bevel forms: I, V, U, counterbore, or special shape

on request Clamping: manual with key Expansion : 10 mm Feed stroke : 35 mm / cutting head gear drive : 150 rpm off-load speed, 70 rpm nominal speed Machine delivered with: - 1 tool holder plate - Sets of clamping blades for above mentioned diameter - 1 tool bit 90° - 1 tool bit 30° - / Keys and screws - Operating manual

60 mm

Ø 60 or Ø 90

288

371



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D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112



US25A

US25A/E*

US25B

US25B/E*

US25-ACC

- US25 with pneumatic drive 0,73 kW and tool holder Ø 60 mm - US25 with electric drive 1050 W* and tool holder Ø 60 mm - US25 with pneumatic drive 0,73 kW and tool holder Ø 90 mm - US25 with electric drive 1050 W * and tool holder Ø 90 mm - US25-ACC with flange facing attachment for flange-diameters up to 276 mm

4 kg

4 kg

4 kg

4 kg

12 kg

*Please note that the US25 with electric drive is limited for the machining of tubes with large diameters (>70 mm) in connection with heavy wall thicknesses (>10 mm). Please ask us if you want to use this machine for this working capacity. The pneumatic drive is always unlimited usable fo r the machining of tubes with large diame-ters and heavy wall thicknesses. It is recommended to use pneumatic drive in such cases.



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ISO 9001 Version 2008 /112


Other options on request

US25-1 US25-2

US25-OM1 US25-OM2 US25-4



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ISO 9001 Version 2008 /112


OPTIONS AND ACCESSORIES US25

Order no. Article

US25-K01

US25-K04

US25-1

US25-2

US25-4

US25-5

US25-6

US25-Dualratchet

US25-111

PG

US25-12

US25-19

US25-21

US25-OM1

US25-OM2

MS10

US25-EMA-40-64

US25-EMA-64-90

US25-EMA-90-119

US25-ACC

OPT-RP

- Box for US25 - Crate for US25 E - Quick lever clamping device - Knurled knob clamping device - Feed with right angle through shift knob - Quick right angle feed with lever - Ratchet clamping device - Dual ratchet device (feed + clamping) - Feed and clamping through ratchet - Security handle for pneumatic motors - Tool holder 90 mm - Tool holder 60 mm - Tool holder 120 mm - Optional mandrel 12,5-18 mm - Optional mandrel 18-26 mm - Electric drive 1050 W - Elbow mandrel assembly for Ø 40-64 mm - Elbow mandrel assembly for Ø 64-90 mm - Elbow mandrel assembly for Ø 90-119 mm - US25 with flange facing attachment - Regulation Valve Other options on request



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D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112


2.5 Machine for tube bevelling and membrane removal typ e US25TA


US25TA

US25TA-PPF

OPT-RP

- US25TA with pneumatic drive 1,47 kW - Milling cutter for the US25TA - Please submit a drawing on order. One milling cutter per diameter is necessary - Regulation Valve Other options on request

6 kg

Machining capacity: 25 mm ID – 90 mm OD Clamping capacity: 25 mm ID – 90 mm ID Clamping: Manual Expansion : 10 mm Feed stroke: 35 mm Machine delivered with: - Milling tool holder with carbide inserts (please specify on order) - Sets of clamping blades for the above mentionned diameters - Keys and screws - Operating manual



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ISO 9001 Version 2008 /112


2.6 Outside clamping machining equipment for tube panel s GR76

Technical features : Machining capacity: 38 mm ID – 76 mm OD Max. wall thickness :~ 5 mm Feed: 28 mm Weight appr: 16 kg With pneumatic drive Dimensions: 370 X 460 X 70 mm Rotation speed: 156 rpm Drive: Pneumatic (1,46 kW) Air pressure: 6 bar Air consumption: 2200 l/min

The PROTEM GR-Series are outside clamping machines, specifi-cally designed for membrane wall panels. They enable simultaneous weld end preparations and excavation of the wall membranes. The machine’s body is made of aluminium with optimised mechanical characteristics which permit a combination of lightness and resis-tance, particularly adapted to on-site machining conditions. The clamping device is composed of a fixed jaw and a mobile jaw, actu-ated by a ratchet. One set of jaws is necessary for each diameter. Therefore, the customer shall indicate the diameters of the tubes to be machined together with the dimensions/distance between the panels. The feed operation is performed manually thanks to a ratchet. The PROTEM GR machines are equipped with special mill-ing tools, fitted with standard carbide inserts. Each milling tool is dedicated to one specific machining operation. All milling tools are designed to meet customer’s specifications. A drawing presenting all details relevant to the machining to be performed shall be submitted on order. All components are of a modular design for easy mainte-nance and safety



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ISO 9001 Version 2008 /112


40

480

60 mm

90

90 ∅

2.7 Bevelling machine type US25CA with

automatic clamping system


US25 CA

US25-K06

OPT-RP

- US25 with pneumatic drive 0,73 kW and automatic clamping - Crate for US25CA Regulation Valve Other options on request

7 kg

Machining capacity: 25 mm ID – 88,9 mm OD Clamping capacity: 25 mm ID – 87,5 mm ID Bevel forms: I, V, U, counterbore, or special shape on request clamping: Pneumatic with cylinder Feed:

25 mm, with lever Cutting head gear drive: 111 rpm off-load speed, 75 rpm nominal speed

Machine delivered with: - Sets of clamping blades for above mentionned diameters - 1 tool bit 90° - 1 tool bit 30° - Keys and screws - Operating manual



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D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112


2.8 Bevelling machine type US30 Picture: Option clamping with ratchet

Inside clamping bevelling machine type US30: The air-powered US30 beveller is a robust and portable weld-end preparation machine. It performs repeatable, high quality weld-preps on most metal pipes including stainless steel from 30 mm ID to 114.3 mm OD. The cutting head will bevel, face and counterbore individually or in a synchronised operation. The US30 is easily installed on all pipes and completely torque accept-ing (requires no holding device for machining). Machining capacity:

30 mm ID – 114,3 mm OD Clamping capacity:

30 mm ID – 114 mm ID Bevel forms: I, V, U, counterbore, or special shape on request Clamping:

manuell, mit Schlüssel / manual with key Expansion:

15 mm

Feed stroke : 35 mm

Cutting head gear drive: 0 – 30 Upm / rpm

/ Machine delivered with - Tool holder plate Sets of clamping blades for above mentioned diameters - 1 tool bit 90° - 1 tool bit 30° - Keys and screws - Operating manual



www.protem.fr


D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112



US30

US30E

US30-K01

US30CA

US30-K02

OPT-RP

- US30 with pneumatic drive 730 W and tool holder Ø 120mm - US30 with electric drive 1050 W* and tool holder Ø 120 mm Crate for US30 - US30CA with pneumatic drive and automatic clamping system - Crate for US30 CA - Regulation Valve Other options on request

9 kg

10 kg

15 kg

*Please note that the US30 with electric drive is limited for the machining of tubes with large diameters (>88 mm) in connection with heavy wall thicknesses (>10 mm). Please ask us if you want to use this machine for this working capacity. The pneumatic drive is always unlimited usable fo r the machining of tubes with large diame-ters and heavy wall thicknesses. It is recommended to use pneumatic drive in such cases.



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D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112



Inside clamping bevelling machine type US40: The air-powered US40 beveller is a robust and portable weld-end preparation machine. It performs repeatable, high quality weld-preps on most metal pipes including stainless steel from 43 mm ID to 219 mm OD. The cutting head will bevel, face and counterbore individually or in a synchronised operation. The US40 is easily installed on all pipes and completely torque accepting (requires no holding device for machining). Machining capacity:

43 mm ID – 219 mm OD Clamping capacity:

43 mm ID – 219 mm ID Bevel forms: I, V, U, counterbore, or special shape on request Clamping:

manual with ratchet Expansion:

16 mm Feed stroke: with ratchet Cutting head gear drive :


Machine delivered with: - 1 tool holder plate - 2 tool bit holders - Sets of clamping blades for above mentioned diameters - 1 tool bit 90° - 1 tool bit 30° - Keys and screws - Operating manual



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D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112



US40

US40E

US40CA

US40HY

US40HY-SDV

US40-K01

US40-K04

US40-K02

US40-K05

- US40 with pneumatic drive 730 W - US40 with electric drive 1200 W* - US40CA with pneumatic drive and automatic clamping system - US40HY with hydraulic drive (without control valve) - US40HY-SDV with hydraulic drive (with control valve) - Crate for US40 - Crate for US40 with right angled drive - Crate for US40CA - Crate for US40E and HY

15 kg

15 kg

15 kg

20 kg

20 kg



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D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112



Order no. Article

US40-ASB

US40-ASB-EMA

US40-EMA

US40-KS65

US40-KS.S

OPT-RP

- Flange facing attachment, for the resurfacing or worn or damaged surfaces with diameter 70 mm ID up to 400 mm OD - Spider type elbow mandrel kit for easy installation into the flange or tube (80 – 180 mm ID) - Elbow mandrel assembly for diameters 145 mm ID - 219 mm OD - Copying carriage - Cam for compound bevel - Regulation Valve Other options on request

*Please note that the US40 with electric drive is limited for the machining of tubes with large diameters (>168 mm) in connection with heavy wall thicknesses (>10 mm). Please as k us if you want to use this machine for this working capacity. The pneumatic drive is always unlimited usable fo r the machining of tubes with large diame-ters and heavy wall thicknesses. It is recommended to use pneumatic drive in such cases.



www.protem.fr


D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112


2.10 Pipe bevelling machine type US40CH for boilers works – reduced dimensions

Technical features Machining capacity 43 mm ID – 120 mm AD Clamping capacity 43 mm ID – 120 mm ID Machining functions I, V, U, counterbore, or special shape on request Clamping Manual, with key Expansion 15 mm Feed 50 mm, / Manual Weight appr. 10 kg Dimensions See drawing Rotation speed 0 – 30 rpm Drive Pneumatic Power 730 Watt Working pressure 6 bar Air intake 1400 l/min. Optional equipment On request



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D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112



Picture with option dual drive

Inside clamping bevelling machine type US80: The air-powered US80 beveler is a robust and portable weld-end preparation machine. It performs repeatable, high quality weld-preps on most metal pipes including stainless steel from 80 mm ID to 360 mm OD. The cutting head will bevel, face and counterbore individually or in a synchronised operation. The US80 is easily installed on all pipes and completely torque accept-ing (requires no holding device for machining). Machining capacity :


80 mm ID – 355 mm ID Bevel forms: I, V, U, counterbore, or special shape on request Clamping: manual with key Expansion:

25 mm Feed stroke:

60 mm Cutting head gear drive:


Machine delivered with: / 1 tool holder plate 4 tool bit holders sets of clamping blades for above mentionned di-

ameters / 1 tool bit 90° 1 tool bit 30° Keys and screws Operating manual



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D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112



US80

US80D

US80HY

US80HY-DV

US80HY-SD

US80HY-SDV

- US80 with single pneumatic drive 1,47 kW - US80 with dual pneumatic drive - US80 with dual hydraulic drive (without control valve) - US80 with dual hydraulic drive (with control valve) - US80 with single hydraulic drive (without control valve) - US80 with single hydraulic drive (with control valve)

40 kg

40 kg

40 kg

40 kg

40 kg

40 kg

US80-K01

- Crate for US80

US80 with flange facing attachment



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D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112



Order no. Article

US80-ASB-BR

US80-ASB-EMA1

US80-ASB-EMA2

US-80-BOG/Kit

US80-IDT

US80-KS75

US80-KS.S

OPT-RP

- Flange facing attachment, for the resurfacing of worn or damaged surfaces with diameters from 114 mm ID up to 610 mm OD - Spider type elbow mandrel kit for easy installation into the flange or tube. Capacity: 100 to 180 mm ID - Spider type elbow mandrel kit for easy installation into the flange or tube. Capacity: 170 to 356 mm ID - Spider type elbow mandrel kit; Capacity: 255 mm ID up to 599 mm OD - ID-Tracker: enables the US80 to maintain a consistent root land thickness independently of the pipe ovality or wall thickness variations. Copying carriage Cam for copying carriage - Regulation Valve Other options on request



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D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112


2.12 Bevelling machine US150


US150

US150HY US150HY-SD

- US150 with pneumatic drive: standard version with dual pneumatic drive 2 x 1,47 kW (Machines with dual drive must be used with a maintenance unit type FRL300) - US150 with dual hydraulic drive - US150 with single hydraulic drive

90 kg

90 kg

90 kg

Inside clamping bevelling machine type US150: The air-powered US150 beveler is a robust and portable weld-end preparation machine. It performs repeatable, high quality weld-preps on most metal pipes including stainless steel from 150 mm ID to 508 mm OD. The cutting head will bevel, face and counterbore individually or in a synchronised operation. The US150 is easily installed on all pipes and completely torque accepting (requires no holding device for machining). Machining capacity:


150 mm ID – 508 mm ID Bevel forms:

I, V, U, counterbore, or special shape on request Clamping:

manual with key Expansion:

30 mm Feed stroke:

100 mm Cutting head gear drive:

16 rpm off-load speed, 11 rpm nominal speed Machine is delivered with: 1 tool holder plate 4 tool bit holders Sets of clamping blades for above mentionned diame-

ters 1 tool bit 90° 1 tool bit 30° Keys and screws Operating



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D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112



Order no. Article

US150-K01

US150-K02

US150-ASB

US150-EMA

US150-EMA30

US150-EMA36

US150-Kit 24”

US150-IDT

US150-KS75

US150-KS.S

US150-KS.S1

US150-OPT.5

OPT-RP

- Crate for US150 - Crate for US150 with kit 24” - Flange facing attachment, for the resurfacing of worn or damaged surfaces of flanges with diameters from 165 mm ID up to 900 mm OD - Spider type elbow mandrel kit for easy installation into the flange or tube. Capacity: 261 to 508 mm ID (15“ - 20“) - Spider type elbow mandrel kit for easy installation into the flange or tube. Capacity: 508 to 762 mm ID (20“ - 30“) - Spider type elbow mandrel kit for easy installation into the flange or tube. Capacity: 508 to 914 mm ID (20“ - 36“) - Kit 24‘‘ for the US150: tool holder plate for diameter up to 24‘‘; has to be ordered with a special crate (US150-K02) - ID-Tracker: enables the US150 to maintain a consistent root land thickness independently of the pipe ovality or wall thickness variations. - Copying carriage, stroke 75 mm - US150-KS.S Cam for compound bevel or J-bevel - US150-KS.S1 Cam for simple bevel - Bench support for US150 Regulation Valve Other options on request



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D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112


2.13 Elbow mandrel assembly for PROTEM machines type

US25, US40, US80 and US150 This new generation of elbow mandrel assembly allows the positioning of a US-type machine on all types of elbows. Its concentric adjustment is due to the rules located around the system, this leads to a high quality weld-end preparation on all types of elbows and materials including stainless steel and high nickel alloys. Technical Features:

Clamping capacity: Dimensions: ID OD

A B C

US25 40 119 US25 --- 38 / 61 / 87,5 42 / 42 / 42 US40 145 219 US40 58,98 139 100 US80 100 599 US80 85,44 166 140 US150 261 914 US150 177,86 253 140

Comment: The clamping system for the US25 contains three clamping heads which are used in connection with additional parts for the shaft of the US25.



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D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112


3. ORBITAL TUBE CUTTING AND BEVELLING MACHI-NES

TT-NG-SERIE

TT-LW-SERIE

TTS-NG-SERIE

TTS-RD-SERIE

MIKRO-LUB

MF SERIE



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ISO 9001 Version 2008 /112


3.1 Tube and pipe cutting and bevelling machines TT-NG- Series

The tube cutting machines of the TT-NG-series are accurate in cutting and/or bevelling tubes and pipes of all schedules in one simultaneous operation. These machines are especially designed to machine tubes with large wallthicknesses. They are very ro-bust and can be installed in various positions. Their split frame configuration allows their opening in 2 half-shells. For the manual clamping 4 independent adjustable jaws are used. The machines have a rear centering feature and completely enclosed drive gears for the operators’ safety.

Machining and clamping capacity: 60,3 mm OD – 2082,8 mm OD 2” – 82” OD > 2082,8 mm auf Anfrage / on request

Clamping: manual with key Feed: automatic with clutch Machine delivered with: - 2 tool holder - 1 pointed cutting tool bit - 1 severing cutting tool bit - Keys, screws - Operating manual



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ISO 9001 Version 2008 /112


Dimensions and weights

Model TTNG

Machining capicity

Machining capacity in inch

ØA mm

ØB mm

C mm

ØD mm

E mm

F mm

G mm

H mm

J mm

Weight kg

Approx.) 168 Ø60.3 - Ø168.3 2'' - 6'' 175 325 217 460 108,6 202.6 66 216 407 44 219 Ø114.3 - Ø219.1 4'' - 8'' 223 373 241 508 108,6 202.6 66 240 431 51 273 Ø168.3 - Ø273.1 6'' - 10'' 283 433 271 570 108,6 202.6 66 270 462 56 323 Ø219.1 - Ø323.9 8'' - 12'' 331 481 295 619 108.6 202.6 66 294 486 60 406 Ø273.1 - Ø406.4 10'' - 16'' 415 565 337 688 108,6 202.6 66 336 521 74 508 Ø323.9 - Ø508 12'' - 20'' 517 667 388 790 108,6 202.6 66 387 572 86 610 Ø406.4 - Ø610 16'' - 24'' 619 788 449 895 108,6 202.6 66 473,5 624 96 762 Ø558.8 - Ø762 22'' - 30'' 775 944 526 1200 108.6 202.6 66 551,5 776 123 900 Ø660.4 - Ø914.4 26" - 36" 926 1146 622 1354 108,6 202.6 66 652,5 854 196

1016 Ø812.8 - Ø1016 32" - 40" 1040 1260 684 1458 108,6 202.6 66 709,5 906 240 1200 Ø914.4 - 1219.2 36’’ - 48’’ 1262 1540 826 1676 120.6 228 128 857 1015 350

1400 Ø1120 - Ø1420 44’’ - 56’’ 1460 1730 910 1874 118.1 213 170 945 1114 410

1600 Ø1422,4 - Ø1778

56“ - 70“ approx. 1800

approx. 2070

approx. 1110

approx. 2214

approx. 120

approx. 205

approx. 170

approx. 1115

approx. 1284

. approx. 500

1800 Ø1778 - Ø2082,8

70“ - 82“ approx. 2100

approx. 2370

approx. 1260

approx. 2514

approx. 120

approx. 205

approx. 170

approx. 1265

approx. 1434

approx. 550

* With tool holder carriages and drive More details on request



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D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112


Order no. Article

TT168

TT168HY

TT219

TT219HY

TT273

TT273HY

TT323

TT323HY

TT406

TT406HY

TT508

TT508HY

TT610

TT610HY

TT762

TT762HY

TT900

TT900HY

- TT168 with pneumatic drive 1,47 kW - TT168 with hydraulic drive - TT219 with pneumatic drive 1,47 kW - TT219 with hydraulic drive - TT273 with pneumatic drive 1,47 kW - TT273 with hydraulic drive - TT323 with pneumatic drive 1,47 kW - TT323 with hydraulic drive - TT406 with dual pneumatic drive 2 x 1,47 kW - TT406 with dual hydraulic drive - TT508 with dual pneumatic drive 2 x 1,47 kW - TT508 with dual hydraulic drive - TT610 with dual pneumatic drive 2 x 1,47 kW - TT610 with dual hydraulic drive - TT762 with dual pneumatic drive 2 x 1,47 kW - TT762 with dual hydraulic drive - TT900 with dual pneumatic drive 2 x 1,47 kW - TT900 with dual hydraulic drive



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D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112


TT1000

TT1000HY

TT1200HY

TT1400HY

TT1600HY

TT1800HY

TT-NG-K01

TT-NG-K02

TT-NG-K03

TT-NG-K04

TT-NG-K05

TT-NG-K06

TT-NG-K07

TT-NG-K08

TT-NG-K09

TT-NG-K10

TT-NG-K11

TT-KS

TT-DEL

TT-ODT

TT-SRH

OPT-RP

- TT1000 with dual pneumatic drive 2 x 1,47 kW - TT1000 with dual hydraulic drive - TT1200 with dual hydraulic drive - TT1400 with dual hydraulic drive - TT1600 with dual hydraulic drive - TT1800 with dual hydraulic drive Wooden crates for: - TT168 - TT219 - TT273 - TT323 - TT406 - TT508 - TT610 - TT762 - TT900 - TT1000 - TT1200HY - TT1400HY - TT1600HY - TT1800HY Options: Copying carriage Counterboring carriage OD Tracker for TT219-610 OD Tracker for TT762 OD Tracker for TT900-1000 - Cutting roll holder for TT-Machines Regulation Valve Trolley



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D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112


OD Tracker Counterboring Carriage with automatic Feed Machine TT-NG with cutting wheel device

Trolley for TTNG machines

This trolley has been designed for moving the TTNG machines easier. This system enables a faster set-up. Moreover, the trolley can be used for different TTNG machines (TTNG323 to TTNG900).



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D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112


18

3.2 Tube cutting and bevelling machines TTLW-Series

.

.The machines of the TTLW series will sever and bevel simultaneously. The light weight TTLW can be easily mounted on in-line piping system. The TTLW is designed to be set up in tight places. The turning ring is roll-ing in adjustable bearings to give the possibility to be reset. The TTLW can perform a cut up to 25.4 mm wall on any material and cut and bevel on carbon steel up to 20 mm. A variety of weld joint designs can be per-formed including severance cut, bevel both ends, J-bevel, counterbore, compound bevel and socket weld removal.

Model Capacity

inch mm

A mm

B mm

C mm

Ø D mm

E mm

F mm

G mm

J mm

Weight appr.

kg*

TTLW-168 2”-6” 60,3 – 168,3 213 313 210,7 82 148 80 277 14

TTLW-219 4”-8” 114,3 – 219,1 267 361 237,7 82 148 80 304 21

TTLW-273 6”-10” 168,3 – 273,1 321 421 264,7 82 148 80 331 24

TTLW-323 8”-12” 219,1 – 323,9 375 475 291,7 82 148 80 358 28

TTLW-406 10”-16” 273,1 – 406,4 459 559 333,7 82 148 80 400 33

TTLW-508 12”-20” 323,9 – 508 561 661 384,7

De

pe

ndin

g o

n to

ol h

old

er

po

sitio

n

82 148 80 451 43

Without motor and tool holders



www.protem.fr


D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112


Order no. Article TTLW168

TTLW219

TTLW273

TTLW323

TTLW406

TTLW508

TTLW-K01

OPT-RP

- TTLW168 with pneumatic drive 1,47 kW, 6 bar - TTLW219 with pneumatic drive 1,47 kW, 6 bar - TTLW273 with pneumatic drive 1,47 kW, 6 bar - TTLW323 with pneumatic drive 1,47 kW, 6 bar - TTLW406 with pneumatic drive 1,47 kW, 6 bar - TTLW508 with pneumatic drive 1,47 kW, 6 bar Wooden crates for TTLW - Regulation Valve

Electric or hydraulic drive on request



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D-76706 Dettenheim Tel.: +49 (0) 7247 9393-0


ISO 9001 Version 2008 /112


3.3Tube cutting and bevelling machines TTS-NG-Series Reduced weights and overall dimensions!

. The TTS-NG-Series allow accurate cutting and/or bevelling of tubes and pipes of all schedules from 10,3 mm up to 273 mm OD in one simultaneous operation. Their reduced weights and overall di-mensions enable these machines to work where there is a shortage of space. The special design of the machines shows in the following characteris-tics:

� Spilt frame configuration: opening in two half-shells

� Manual clamping using 4 independent adjustable jaws

� Rear centering feature

Machining and clamping capacity: 10,3 mm OD – 219 mm OD 1/8“ – 8“ OD

Clamping: manual with key

Feed: automatic with clutch

Machine is delivered with - Clamping jaws - 1 pointed cutting tool bit - 1 severing cutting tool bit - Schrauben / Keys, screws - Operating manual



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ISO 9001 Version 2008 /112


Model Capacity Ø A mm

B mm

C mm

D mm

G mm

Ø J mm

K mm

Weight appr.

E mm

F mm

H mm

E' mm

F' mm

H' mm

TTS-NG27 1/8”-3/4” 10,3 - 26,7

30 106 100 86 81,5 175 154 3,5 kg 97,5 135,5 175,5 156 194 368,5

TTS-NG33 1/8”-1” 10,3 -33,4

36 112 103 86 84,5 181 160 4 kg 97,5 135,5 178,5 156 194 371,5

TTS-NG42 1/8”-1”1/4 10,3 -42,2

45 121 107,5 74 89 187 169 4,5 kg 85,5 123,5 183,5 156 194 376

TTS-NG48 1/8”-1”1/2 10,3 -48,3

51 127 110,5 74 92 194 175 5 kg 85,5 123,5 186,5 156 194 379

TTS-NG60 ½”-2” 21,3 -60,3

63 139 116,5 74 98 206 187 5,3 kg 85,5 123,5 192,5 156 194 385

TTS-NG73 ½’’-2’’1/2 21,3 -73,0

75 151 122,5 74 104 223,5 199 5,5 kg 86,5 123,5 198,5 156 194 391

TTS-NG88 1’’-3’’ 33,4 -88,9

90 166 130 74 111,5 232,5 214 6 kg 85,5 123,5 205,5 156 194 412

TTS-NG101 1’’1/2-3’’1/2 48,3 -101,6

105 181 137,5 74 119 250,5 229 6,5 kg 85,5 123,5 213 156 194 406

TTS-NG114 2’’-4’’ 60,3 -114,3

117 193 143,5 74 125 259,5 241 7 kg 85,5 123,5 219 156 194 412

TTS-NG127 2’’-4’’1/2 60,3 -127,0

129 205 149,5 74 131 271,5 253 7,5 kg 85,5 123,5 225 156 194 418

TTS-NG141 2’’1/2-5’’ 73,0 -141,3

144 220 157 74 138,5 286,5 268 8,5 kg 85,5 123,5 232,5 156 194 425,5

TTS-NG168 3’’-6’’ 88,9 -168,3

171 247 170,5 74 152 351,5 330 10 kg 85,5 123,5 265,5 156 194 439

TTS-NG193 4’’-7’’ 114,3 -193

195 271 182,5 74 164 375,5 354 11 kg 85,5 123,5 277,5 156 194 451

TTS-NG219 5’’-8’’ 141,3-219,1

222 298 196 74 177,5 402,5 381 12 kg 85,5 123,5 291 156 194 464,5




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Order no. Article

TTS27

TTS33

TTS42

TTS48

TTS60

TTS73

TTS88

TTS101

TTS114

TTS127

TTS141

TTS168

TTS193

TTS219

TTS-NG-K01

TTS-RA-K01

OPT-RP

- TTS27 with pneumatic drive 730 W - TTS33 with pneumatic drive 730 W - TTS42 with pneumatic drive 730 W - TTS48 with pneumatic drive 730 W - TTS60 with pneumatic drive 730 W - TTS73 with pneumatic drive 730 W - TTS88 with pneumatic drive 730 W - TTS101 with pneumatic drive 730 W - TTS114 with pneumatic drive 730 W - TTS127 with pneumatic drive 730 W - TTS141 with pneumatic drive 730 W - TTS168 with pneumatic drive 730 W - TTS193 with pneumatic drive 730 W - TTS219 with pneumatic drive 730 W Wooden crates for:TTS in line drive - Woodencrates for TTS with right angle drive - Regulation Valve




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3.4Tube cutting and bevelling machines TTS-RD-Series

Reduced weights and overall dimensions!

Machining and clamping capacity: According to the requested diameters 21 mm OD – 140 mm OD (1/2” – 5” OD) Clamping: manual with key Feed: automatic with clutch Rotation: 0 – 30 rpm off-load-speed Machine delivered with: - 1 clamping collet - 1 pointed cutting tool bit - 1 severing cutting tool bit - Keys, screws - Operating manual

The detailed definition of the works to be performed is re-quested to submit a quotation



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3.5 PROTEM Micro-Lubrification System This system of lubrication is designed for HSS and carbide tools, or used for the PROTEM machines for cutting and bevelling (ranges TTNG, TTLW, MF and others). This system of micro-lubrication can also be used with any other type of machines for cutting and/or bevelling. The system of micro-lubrication is completely independent of the machine with which it can be associated • It can be positioned under the tube to be cut and/or bevelled on ground level. • The basis is hold by two cross-pieces (ref. 1) which allow its movement by forklift or through any other

adapted means of handling • It can be positioned directly on the tube while fixed with removable tension belts (ref. 2) which are

provided for adjustment in height and the desired levelling (with pawl). • It also has 4 handles (ref. 3) which allow a use in areas where a forklift could not be used. • The tension belts are provided with hooks and lockings fixed on the lifting eye (ref. 4). • Delivery without plugs

1

2

3

4



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3.6 Tube cutting and bevelling machine MF-Serie

The machine type MF-Series has been specially designed to cut and bevel tubes from 60.3 mm OD to 406 mm OD in one operation. Possible bevel angles are 30° and 37.5°. The MF170 works with carbide inserts, the MF420 with HSS tool bits. The tool holder plate is equipped with two tool carriages. The feed movement is performed automatically. The MF maschines are driven electrically, are having a speed regulation and a quick operatable concentric clamping system. A safety cover with stop-function protects the operator. These machines are performing repeatable high quality weld prepara-tions on tubes with all type of materials (steel, stainless steel and other alloys).

MF- Series

MF170 with dual clamping system



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According to the operation conditions several options can be integrated: - Automatic pneumatic clamping system - Lifting table - Lubrification system - Kit for small diameters - Dual clamping system (recommended for production lines) TECHNICAL ADVANTAGE

• Very robust design • machine entirely electrically driven • Facility of use and adjustment • Concentric clamping with a ratchet spanner • Wide range of use and wide capacity • Oversize motor reducer • Possibility of cutting and of bevelling in a si-

multaneous operation, on both sides of the tubes, up to 20mm thickness

• Speed regulation of rotation thanks to a me-chanical variator

• Automatic advance clutch advances • Protection housing • System comb tears off chips • Tools HSS or carbide inserts


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Technical Specification:

Model MF170 MF420

Clamping- and machining range 60,3 - 168 mm AD/OD 168 - 420 mm AD/OD Feed 60 mm 50 mm / 80 mm Rotation 10 – 80 Upm / rpm 16 – 52 Upm / rpm Weight appr. 180 kg 500 kg Drive,electric Three phase 380 V Three phase 380 V Maximum wall thickness for bevelling C-steel 8 mm

Stainless steel 7 mm C-steel 15 mm Stainless steel 12,7 mm

Dimensions in mm:

Model A B C D E MF170 1250 790 818 545 660 MF420 1641 970 990 550 1010



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Options MF-Series Pneumatic clamping device Order number: MF170-SAC / MF420-SAC Electric lifting table Order number: MF170-TEE / MF420-TEE



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MF170E

MF170-K01

MF170-KitKLD

MF170-SAC

MF170-MHT

MF170-EKSS

MF170-ODK

MF170-PO/D-30

MF170-PO/G-30

MF170-PO/D-3730

MF170-PO/G-3730

O-MF-P1-3-H

O-MF-P2-4-H

- MF170 with electrical drive 1500 W Wooden crate - Kit for diameters from 25,4 mm - Pneumatic clamping - Lifting table, manual - Electrical Lubrification system - Visual speed control - Insert tool holder 30° right - Insert tool holder 30° left - Insert tool holder 37°30 right - Insert tool holder 37°30 left - Cutting blade for MF170 - Tool insert for 30° and 37,5°

180 kg



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MF420E

MF420-K01

MF420-ZSB

MF420-MHT

MF420-TEE

MF420-EKSS

MF420-ODK

O-TTN-TT1-5-H-PL

O-TTN-TT1-5-H-PT

O-TTN-TT2-12-H-2

O-TTN-TT3-12-H-3

- MF420 with electrical drive 1500 W Crate MF420 - Additional jaws for diameters from 168 mm Lifting table, manual Lifting table, electric - Electrical lubrification system - Visual speed control - Severing tool bit, max. wall thickness 35 mm - Pointed tool bit, max. wall thickness 35 mm - Bevelling tool bit 30°, wall thickness 27 mm - Bevelling tool bit 37°30, wall thickness 20 mm

500 kg



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4. PREFAB SERIES

OHSB US-HSB US600-R

TNO BB

CTA



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4.1 High Speed Bevelling machine OHSB-C-6-14 The Machine PROTEM OHSB-C-6-14 is designed to carry out bevels or compound bevels by copying. A carriage with hydraulic radial movement, mounted on the tool holder plate enables to perform bevelling works while using a copying cam. The tool holder is equipped with carbide plates. Maximum wall thickness of tube: maximum 60 mm on a height of chamfer lower than 30 mm and a maxi-mum angle of 37°. The carriage is provided with a copying roller acting on the internal diameter of the tube. Minimum inside copying Ø 100 mm Maximum inside copying Ø 255 mm

Copying cam



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Technical features: Clamping range:

6’’ / to 14’’ Machining capicity:

Maximum thickness 60 mm; maximum angle 37° Maximum tool holder plate speed:

170 rpm Weight and dimensions:

1980 kg - H: 1560 mm, W: 1450 mm, L: 1920 mm Feed:

Hydraulic actuating cylinder Stroke:

Axial 150 mm / Radial 80 mm Motorization :

Hydraulic Options:

Hydraulic power pack, enveloping jaws



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4.2 High Speed Beveller US80/150HSB-R-HYD (6-14”)

• The hydraulic high speed beveller PROTEM US80/150HSB-R-HYD machine can be used either on-

site or in a workshop. • The machine is transportable, easy to install and will be clamped into the inside diameter of the pipe. • The US80/150HSB-R-HYD is used for bevelling, facing and counterboring works. These works can be

processed individually or simultaneously. • It will perform repeatable high quality bevel with a I, V, J, X shape or compounded bevels perfectly

suitable for the orbital or manual welding process. • It can be operated for the main pipe materials such as carbon steel, stainless steel, and all exotic al-

loys such as INCOLOY, HASTELLOY, INCOLOY DUPLEX; SUPER DUPLEX etc.



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Special features : The US80/150HSB-R-HYD can be equipped with two different clamping mandrels. Within a short time through the replacement either of the mandrel US150 or the replacement of the mandrel US80, the range of diameters can be reduced or increased according to the version of the expansion mandrel. Technical description US80HSB-R-HYD: Length with mandrel in back position: 1150 mm Length with mandrel in forward position / 1200 mm Height: 871 mm Height from ground to tool plate axis: 424 mm Width: 800 mm Weight appr..: > 450 kg



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Technical description US150HSB-R-HYD: Length with mandrel in back position: 1310 mm Length with mandrel in forward position: 1360 mm Height: 871 mm Height from ground to tool plate axis: 424 mm Width: 800 mm Weight appr.: > 500 kg

Technical features: Tool-plate feed stroke: 50 mm Mandrel expansion stroke: 21 mm OD Minimum Maximum Tool-plate rotation speed: 20 rpm 150 rpm Tool-plate feed speed: 0.05 mm 0.3 mm rpm Mandrel supply pressure: 75 bar 150 bar Tool-plate rotation supply pressure: 65 bar 130 bar Tool-plate feed supply pressure: 45 bar 120 bar Possible pipe range: 6’’ pipe/Ø OD 168 mm 14’’ pipe/ Ø OD 356 mm Wall thickness on X42 bevel 30°: 0.375’’/10 mm 1.180’’/30 mm



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Expansion mandrel US80: Expansion mandrel US150:

Inside clamping range: 129 mm - 272 mm 184 mm - 345 mm Outside clamping range:

6’’ pipe /Ø OD 168 mm – 10’’ pipe/ Ø OD 273 mm

10’’ pipe /Ø OD 273 mm – 14’’ pipe/ Ø OD 356 mm

Wallthickness X42 bevel 30°:

0.375’’/10 mm - 1.000’’/25 mm 0.375’’/10 mm - 1.180’’/30 mm

Components of the clamping mandrel:

Information:

The main frame of the US80/150HSB-R-HYD can be equipped with two different clamping mandrels. One can order first the version US80HSB-R-HYD with the US80 clamping mandrel mounted on the main frame of the machine or the US150HSB-R-HYD with the US150 mandrel mounted on the main frame of the machine and order the additional mandrel to cover a larger range of diameters later on. The mandrel will then be de-livered in a separate wooden crate.



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4.3 High Speed Beveller US220HSB-R-HYD (12-22”)

• The hydraulic high speed beveller PROTEM US220HSB-R-HYD machine can be used either on-site or in a workshop.

• The machine is transportable, easy to install and will be clamped into the inside diameter of the pipe. • The US220HSB-R-HYD is used for bevelling, facing and counterboring works. These works can be



loys such as INCOLOY, HASTELLOY, INCOLOY DUPLEX; SUPER DUPLEX etc. Technical Description US220HSB-R-HYD: Length with mandrel in back position: 2030 mm Length with mandrel in forward position: 2110 mm Height: 1410 mm Height from ground to tool plate axi: 640 mm Width: 1250 mm Weight appr.: > 1150 kg



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Technical features US220HSB-R-HYD: Tool-plate feed strok: 80 mm Mandrel expansion stroke: 44,1 mm ( related to the diameter) Minimum Maximum Tool-plate rotation speed: 22 rpm 100 rpm Tool-plate feed speed: 0.05 mm 0.3 mm rpm Mandrel supply pressure: 75 bar 150 bar Tool-plate rotation supply pressure: 65 bar 130 bar Tool-plate feed supply pressure: 45 bar 120 bar: Possible pipe range: 12’’ pipe/Ø OD 324 mm 22’’ pipe/ Ø OD 558 mm Wall thickness on X42 bevel 30 : 0.375’’/10 mm 1.180’’/30 mm



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Technical features US420HSB-R-HYD: Tool-plate feed stroke: 80 mm Mandrel expansion stroke: 48,8 mm (je nach Durchmesser / related to the diameter) Minimum Maximum Tool-plate rotation speed: 12 rpm 55 rpm Tool-plate feed speed: 0.05 mm 0.3 mm rpm Mandrel supply pressure: 60 bar 120 bar Tool-plate rotation supply pressure: 60 bar 120 bar Tool-plate feed supply pressure: 55 bar 110 bar Possible pipe range: 22’’ pipe/Ø OD 558 mm 30’’ pipe/ Ø OD 762 mm Wall thickness on X42 bevel 30°: 0.375’’/10 mm 1.250’’/32 mm



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Information: Weight depends on the accessories and options mounted on the machine.



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Technical features US620HSB-R-HYD: Tool-plate feed stroke: 150 mm Mandrel expansion stroke: 48,8 mm ( related to the diameter) Minimum Maximum Tool-plate rotation speed: 12 rpm 50 rpm Tool-plate feed speed: 0.05 mm 0.3 mm rpm Mandrel supply pressure: 75 bar 150 bar Tool-plate rotation supply pressure: 65 bar 130 bar Tool-plate feed supply pressure: 55 bar 110 bar Possible pipe range: 30’’ pipe/Ø OD 762 mm 38’’ pipe/ Ø OD 965 mm Wall thickness on X42 bevel 30°: 0.375’’/10 mm 1.375’’/35 mm



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• The hydraulic high speed beveller PROTEM US820HSB-R-HYD machine can be used either on-site

or in a workshop. • The machine is transportable, easy to install and will be clamped into the inside diameter of the pipe. • The US820HSB-R-HYD is used for bevelling, facing and counterboring works. These works can be




Technical description US820HSB-R-HYD: Length with mandrel in back position: 3877 mm Length with mandrel in forward position: 4027 mm Height: 2020 mm Height from ground to tool plate axis: 1050 mm Width: 1800 mm Weight appr..: > 3000 kg



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Technical features US820HSB-R-HYD: Tool-plate feed stroke: 150 mm Mandrel expansion stroke: 48,8 mm (je nach Durchmesser / related to the diameter) Minimum Maximum Tool-plate rotation speed: 10 rpm 42 rpm Tool-plate feed speed: 0.05 mm rpm 0.3 mm rpm Mandrel supply pressure: 75 bar 150 bar Tool-plate rotation supply pressure: 65 bar 130 bar Tool-plate feed supply pressure : 55 bar 110 bar Possible pipe range: 38’’ pipe/Ø OD 965 mm 48’’ pipe/ Ø OD 1220 mm Wandstärke X42 mit 30°-Fase / Wall thickness on X42 bevel 30°: 0.375’’/10 mm 1.5’’/38 mm

Other models:

US1020HSB-R-HYD US1220HSB-R-HYD US1420HSB-R-HYD



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Information:

The maximum wall thickness which can be machined with the US220HSB-R-HYD depends directly from the application such as the angle of the bevel, the configuration of the bevel, the material, the type of carbide insert used etc. These machining parameters selected will enable to determine which wall thickness can be machined. For wall thickness < 10 mm it may be necessary to use enveloping pods and to adjust the supply pressure of the mandrel. For wall thickness > 32 mm it may be necessary to add a third hydraulic drive to increase the machining torque or to use specific carbide inserts. If the wall thicknesses of the pipes which are to be machined enter the above mentioned cases, please con-sult PROTEM. We may draw your attention to the fact that you will be requested to provide us with pipe samples, especially if the features of your pipes are different from the ones mentioned in the description here above. The technical features might be different according to the hydraulic drives, the cylinder size for clamp-ing and the feed system.



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4.7 High Speed Beveller US600-R

The US600-R is a transportable machine which can perform bevels from 600 mm up to 1000 mm (version 1) or 1000 mm up to 1500 mm (version 2). The US600-R is able to perform weld preparation (I, J-prep, V-prep, compound bevel…) with repeatable high quality, on carbon steel, stainless steel, alloy, inconel, duplex, superduplex… The US600-R is using standard carbide inserts and can bevel easily up to 4" wall pipe. The machine is hydraulic driven connected to a 22 kW power pack.

Technical specifications:

Clamping capacity - Version 1: 545 mm - 1000 mm - Version 2: 1000 mm - 1500 mm

Machining capacity - Version 1: 600 mm - 1000 mm - Version 2: 1000 mm - 1500 mm

Tool feed Adjustable Tool rotation 0 – 50 rpm Weight appr. - Version 1: 1500 kg

- Version 2: 2000 kg Motor Dual hydraulic drive

copying carriage



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4.8 Heavy duty severing and bevelling machine TNO FAB-S eries

The TNO bevelling machines are especially designed to fit your piping or tubing prefab application on-site or in workshops. These machines sever and bevel heavy wall pipes faster than any other machine. They allow to save man hours by avoiding grinding operations, flame cutting, difficult handling and setting of pipes on a lathe. They are transportable, rigid, fast and accurate. Note: The minimum length needed to cut or bevel a pipe with this machine is > 1500 mm.

• Feed stroke of the tool holder: 80 mm

• Usable feed of cutting or bevelling tool bits: 60 mm

Feed of the clamping cylinders: 100 mm

Technical Features TNO 4“-12“ TNO 12“-24“ TNO 24“-36“ Length of the machine 1700 mm 1700 mm 1700 mm Height 1964 mm 2118 mm 2515 mm Width 1000 mm 1210 mm 1510 mm Weight appr. > 1100 kg > 1200 kg > 1600 kg Power supply 400 V, 50 Hz 400 V, 50 Hz 400 V, 50 Hz

TNO 4“ -12“ Minimum Maximum Plate rotation speed for diameter 114,3 mm 1,9 m/min 10,2 m/min Plate rotation speed for diameter 323,9 mm 5,5 m/min 29 m/min Speed in rpm 5,5 30 Feed speed of the tool holder carriage (mm / round) 0,08 0,16

Operating pressure of the clamping cylinders 100 bar 200 bar Tube outside diameter 114,3 mm 323,9 mm



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Other options on request

TNO 12“ -24“ Minimum Maximum Plate rotation speed for diameter 323,9 mm 4,2 m/min 12,8 m/min Plate rotation speed for diameter 610 mm 7,9 m/min 24,2 m/min Speed in rpm 4,2 21,5 Feed speed of the tool holder carriage (mm / round) 0,08 0,16 Operating pressure of the clamping cylinders 100 bar 200 bar Tube outside diameter 323,9 mm 610 mm

TNO 24“ -36“ Minimum Maximum Plate rotation speed for diameter 610 mm 4,3 m/min 13 m/min Plate rotation speed for diameter 915 mm 6,6 m/min 19,8 m/min Speed in rpm 2,2 11,9 Feed speed of the tool holder carriage (mm / round) 0,08 0,16 Operating pressure of the clamping cylinders 100 bar 200 bar Tube outside diameter 610 mm 915 mm



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4.9 Bevelling Benches BB-Series

The electric BB machine can be used either on-site or in the workshop. This heavy duty beveller will bevel, face and counterbore individually or simultaneously heavy wall pipes. It will perform repeatable high quality weld preps on most metal pipes including stainless, duplex, super duplex from 3” to 24” outside diameter (88.9 mm OD up to 610 mm OD).—See BB 3-16 and BB 12-24, larger models on request -- The machine is a bench beveller, can be fixed or not on the floor, is easily installed and clamps the outside diameter of the pipe. It can be easily operated by one operator. Used with the optional profile tracking device, it will machine oval pipes, leaving a root face of a consistent width, which is required when using orbital welding heads.

BB3-16 3” – 16” BB12-24 12” – 24 BB24-36 24” – 36” BB36-48 36” – 48”



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Dimensions and technical data of the BB-series

model Length (mm)

Width (mm)

Total height (mm)

Plate axis height (mm)

Weight appr. (kg)

Motorisation

BB-3/16 V1

1820 1360 1960 1100 3000 Rotation 9,2 kW manual feed and clamping

BB-3/16 V2

1650 1672 1960 1100 3300 Rotation 22 kW manual feed and clamping

BB-3/16 V3

1650 1782 1960 1100 3500 Rotation 22 kW automatic feed and clamping

BB-12/24 2770 1970 1970 --- 8000 Technical features BB-

12/24 feed: 150 mm rotation speed (min.) 10 Upm / rpm rotation speed (max.) 100 Upm / rpm min. clamping stress 20 kN max. clamping stress 170 kN

BB24-36 (24”-36”) and BB36-48 (36”-48”) on request



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Components of the BB-series: The machine delivered with one sliding door integrating a transparent window. This door is equipped with safety sensors to avoid injuries.

Tool holder plate

Option: The feed can be motorized

Options: Lubrication and chip conveyor

Panel control on swivel

Lifting table

Semi-automatic clamping

Chips Conveyor

pump spray oil



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Semi-automatic feed

Sensors



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Änderungen der technischen Daten vorbehalten. Der Inhalt ist vertraulich. Dieses Dokument ist einzigartig und das Eigentum von PROTEM. Es darf nicht verbessert, verviel-fältigt oder verändert werden, ohne das vorherige schriftliche Einverständnis von PROTEM. Es gelten ausschließlich die Lieferbedingungen des Verkäufers.


4.10 Automatic cutting and bevelling machine model CTA-S eries

The CTA model is designed for production or prefab workshops. It allows cutting and bevelling tube sections at the right length. The cutting is square and the bevel angles are very precise. The cold machining process gives a clean surface finish and does not affect the pipe material features. A unique machine allows the cutting and the bevelling of various tubes. The standard ranges are as follows:

2" to 12" (60,3 to 323,9 mm) outside diameter 6" to 16" (168,3 to 406,4 mm) outside diameter 12" to 24" (323,9 to 610 mm) outside diameter

Standard range of wall thickness: • for CTA 2-12:

o 4 to 15 mm (carbon steel) o 4 to 15 mm (stainless steel)

• for other CTA models:

o 4 to 25,4 mm (carbon steel) – depending on the bevel form and angle o 4 to 25,4 mm (stainless steel) - depending on the bevel form and angle

Working environment: For efficient work, the CTA cutting and bevelling machine should be in a central position between pipe con-veyors. Depending on the work to do and the conveyor’s environment, it is suggested to supply a machine with different options (see drawing):


F-26800 Etoile sur Rhone Tel.: + 33 (0) 47557-4141 Fax: + 33 (0) 47557-4149

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D-76706 Dettenheim Tel.: + 49 (0) 7247 9393-0

Fax: + 49 (0) 7247 9393-33 www.protem-gmbh.de

ISO 9001 Seite / /112



M1 Lifting table (height positioning system) M2 Lubrication and chips conveyor M3 Control panel

Technical Features The machining unit is made of a welded structure with:

• One tool holder plate • Two outside clamping systems for the tube clamping • From:

Three tool holder carriages



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D-76706 Dettenheim Tel.: + 49 (0) 7247 9393-0


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Cutting principle The tube to cut is stationary. It is immobilized in the machines outside clamping systems. The tool bits mounted on the rotating plate are put into rotation around the tube to perform the cut. The feed and back up of the tool bits are realized entirely mechanically during the rotation of the tool holder plate. While cutting, the machine performs bevelling on both ends. The tool holder carriages mounted on the rotating plate are equipped with housings which can accept several types of tool blocks. Possible shapes of bevels:

• straight cut • 30° bevelling with land (2 bevels are performed si multaneously with a 60° pointed tool bit) • Other bevel forms please consult PROTEM.

Remark: The size of the land depends directly on the tube ovalization. In order to guarantee the quality of the cut, it may be necessary, in case of welded tubes, to orientate the weld versus the machine or to make it flush. You can increase the lifetime of the tool bits with the option: cooling system. Machining time Machining times will depend on material, wall thickness, etc….. They will be given after testing on tubes samples. Remark concerning tube changing (diameter and/ or thickness): A manual adjustment of the tool holder carriages is necessary when changing diameter.



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D-76706 Dettenheim Tel.: + 49 (0) 7247 9393-0


ISO 9001 Seite / /112



Tool holder plate: The rotating plate is guided with a sealed bearing which features an accessible greaser. It is driven with an asynchronous gear system The drive features a frequency variator which allows adjusting the rotation speed:

Model CTA 2-12“ 20 – 200 rpm CTA 6-16“ 50 – 150 rpm CTA 12-24“ 40 – 120 rpm CTA 16-30“ 25 – 75 rpm

2 tool holders are mounted on this plate (up to 4 tool holders can be mounted). The feeding system is done via a cam which features differential movements versus the plate. The cam has 1 groove which gives the tool bits movements once the tool holder plate is rotating:

• Quick approach to the tube • Machining speed • Quick back up • And stop rotation

Tool plate with 3 tool holders



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D-76706 Dettenheim Tel.: + 49 (0) 7247 9393-0


ISO 9001 Seite / /112



5. Hydraulic Power Packs



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D-76706 Dettenheim Tel.: + 49 (0) 7247 9393-0


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5.1 Hydraulic Power Packs Unit HY-HPP

The hydraulic power packs unit HY-HPP - 5.5 kW features the new generation of hydraulic power packs while taking into consideration the real working conditions of the operators. Its completely closed framework reduces the level of noise drastically and protects the unit against unfavourable atmospheric field conditions.

Features HY-HPP050 HY-HPP100 HY-HPP200 HY-HPP500 HY-HPP750 Oil capacity 60 l 80 l 140 l 350 l 350 l Range adjustable flow 0 - 29 l/min 0 - 65 l/min 0 - 82 l/min 0 - 240 l/min 0 - 240 l/min Maximum pressure 90 bar 90 bar 140 bar 120 bar 160 bar Height 1135 mm 1250 mm 1350 mm 1810 mm 1810 mm Width 710 mm 1500 mm 850 mm 1100 mm 1100 mm Length 475 mm 950 mm 1100 mm 1970 mm 1970 mm Weigth in operating cycle appr 205 kg 500 kg 660 kg 1800 kg 1900 kg Electrical motor 5.5 kW 11 kW 22 kW 55 kW 75 kW



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D-76706 Dettenheim Tel.: + 49 (0) 7247 9393-0


ISO 9001 Seite / /112



6. Tool bits / inserts



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6.1 Examples for possible machinings

.



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D-76706 Dettenheim Tel.: + 49 (0) 7247 9393-0


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6.2 Tool bits for TT machines order no. Article O-TTN-TT1-5-H-PL Standard severing tool bits (up to 35 mm wall) O-TTN-TT1-5-H-PT Standard pointed tool bits (up to 35 mm wall) O-TTN-TT11-5-H-PL Standard severing tool bits (up to 90 mm wall) O-TTN-TT11-5-H-PT Standard pointed tool bits (up to 90 mm wall) O-TTN-TT2-12-H-2 30° bevelling tool bits (up to 27 mm wall) O-TTN-TT3-12-H-3 37°30 bevelling tool bits up to 20 mm wall) TiCN-coating on request

6.3 Tool bits for TTS machines order no. Article O-TTS-D2D-12-H-12 Standard pointed cutting tool bits O-TTS-D1D-12-H-11 Standard flat cutting tool bits right O-TTS-D4-12-H-18 30° bevelling tool bits (up to 16mm wall) O-TTS-D4-12-H-13 37°30 bevelling tool bits (up to 12,7mm wall)

6.4 Tool bits for TTLW machines Order no. Article O-TTL-PL-5-H-2210 Standard severing tool bits (up to 30 mm wall) O-TTL-PT-5-H-2211 Standard pointed tool bits (up to 30 mm wall)

6.5 Tool bits for MF-machines

for : MF170 Order no. article O-MF-P1-3-H Cutting blade (2 cutting edges) with shim O-MF-P2-4-H Tool inserts for 30° and 37,5° for : MF420 Order no. Article O-TTN-TT1-5-H-PL Standard severing tool bits (up to 35mm wall) O-TTN-TT1-5-H-PT Standard pointed tool bits (up to 35mm wall) O-TTN-TT2-12-H-2 30° bevelling tool bits (up to 27mm wall) O-TTN-TT3-12-H-3 37°30 bevelling tool bits (up to 20mm wall) Additional bevelling-tool bits: see cutting tool bits for TTNG-machines

6.6 Tool bits for SM8 Order no. Article O-SM8-M1-4-H-70 Facing, 4 mm wallthickness O-SM8-M2-4-H-71 30° bevelling, 4 mm wallthickness O-SM8-M3-4-H-72 37°30 bevelling, 4 mm wallthickness O-SM8-M4-4-H-73 45° bevelling, 4 mm wallthickness

6.7 Tool bits for S18 Order no. Article O-S18-E1-4-H-50 Facing O-S18-E2-4-H-52 30° bevelling O-S18-E3-4-H-51 37°30 bevelling



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ISO 9001 Seite / /112



6.8 Tool inserts for SL and SE series Order no. Article O-SE-P2-3.3-H-T-25 Tool bit inserts right for SL, SE O-SE-P3-3.3-H-T-25A Tool bit inserts right with radius 1.5 for SL, SE

6.9 Tool inserts for SE25/65

Order no. Article O-SE-P1-3.-H-HC-20 Tool inserts for SE25 and SE65, Material: HSSE – coating: TiSiN O-SE-P1-3.3-C-T-20A Tool inserts for SE25 and SE65 made of carbide, Material: carbide

– coating: TiN O-SE-P1-3.3-H-T-20 Tool inserts for SE25 and SE65 TiN-coated, Material: HSSE

– coating: TiN



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D-76706 Dettenheim Tel.: + 49 (0) 7247 9393-0


ISO 9001 Seite / /112



6.10 Tool bits for US SERIES (from US25 to US150)

Width of 6 mm for US25, width of 9 mm for all other US-machines order no. Article

O-US-A1-6-H-18

O-US-A1-9-H-27 Facing 90°

O-US-A2-6-H-17

O-US-A2-9-H-26 30° bevelling

O-US-A3-6-H-19

O-US-A3-9-H-28 37°30 bevelling

O-US-A4-6-H-16

O-US-A4-9-H-25 15° counterboring

O-US-B6-6-H-55

O-US-B6-9-H-54 Notched tool bit for facing

O-US-B7-6-H-57

O-US-B7-9-H-56 Notched tool bit for 30° bevelling

O-US-B8-6-H-58

O-US-B8-9-H-59 Notched tool bit for 37°30 bevelling

O-US-B9-6-H-60

O-US-B9-9-H-61 J-bevel 10° with radius 15

O-US-B11-6-H-24

O-US-B11-9-H-15 Facing and counterboring

O-US-C5-6-H-62

O-US-C5-9-H-63 J-bevel 7° with radius 6

O-US-C6-6-H-64

O-US-C6-9-H-65 J-bevel 12,5° with radius 6

O-US-C8-6-H-68

O-US-C8-9-H-69 Notched tool bit for J-bevel 12,5° with radius 6

O-US-C9-6-H-20

O-US-C9-9-H-29 J-bevel 10°, with radius 1,5

Coating (Titanium, TiCN) on request



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D-76706 Dettenheim Tel.: + 49 (0) 7247 9393-0


ISO 9001 Seite / /112



Width : 25 mm facing: Bevelling: 30° 37°30

J-bevel: Counterboring 7° (r=6) 12°5 (r=6) 10° (r=1.5) 15° 15 °

tool bits for limited clearance: Facing: Bevelling: 30° 37°30

J-bevel: Counterboring: 7° (r=6) 12°5 (r=6) 15° Information : Available thickness: 6 or 9 mm (6 mm is for US25).



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D-76706 Dettenheim Tel.: + 49 (0) 7247 9393-0


ISO 9001 Seite / /112



7. ACCESSORIES



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D-76706 Dettenheim Tel.: + 49 (0) 7247 9393-0


ISO 9001 Seite / /112



7.1 Oil Oil for maintenance units FRL200 und FRL300 Order no. Article F-Lub-0,5-L Bottle 0.5 liter F-Lub-1-L Bottle 1 liter F-Lub-5-L Canister 5 liters

7.2 Filters

-

- FRL200: Maintenance unit for pneumatically operated machines with pressure adjustment

- FRL300: Maintenance unit for pneumatically operated

machines with dual motor pack

7.3. Kits

- KIT 01 Flexible tubing set for pneumatically operated machines type SM8 and S18 - KIT 02 Flexible tubing set for pneumatically operated machines from machine US25

7.4. Regulation valve



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D-76706 Dettenheim Tel.: + 49 (0) 7247 9393-0


ISO 9001 Seite / /112



8. SERCO



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D-76706 Dettenheim Tel.: + 49 (0) 7247 9393-0


ISO 9001 Seite / /112



TU SERIES RTJ Planen, Innenbearbeitung und konische Bearbeitung / Facing, counterboring and conical machining

PORTABLE MACHINES FOR FACING AND BORING

ON-SITE MACHINING

TU200 0 mm – 200 mm

TU400 0 mm – 400 mm

TU600 0 mm – 600 mm

TU1100 0 mm – 1100 mm

TA240 Facing : 0 mm – 1000 mm Axial Stroke : 240 mm

AC38 Angle machining : 0° – 180°

FC745 Chain clamping system : 160 mm – 746 mm

FC1150 Chain clamping system: 430 mm – 1150 mm

XP600 Extra flat machine! 150 mm height Facing : 0 mm – 600 mm Clamping : 200 mm – 660 mm

Facing: 0 mm – 600 mm 2 driving motors: 2x 750 W

XP1200 Facing:

0 mm – 1200 mm Clamping:

500 m – 1400 mm

XP1800 Facing:

300 mm – 2800 mm / Clamping:

500 mm – 2050 mm

XP2000 Facing:

685 mm – 2010 mm Clamping:

750 mm – 2300 mm



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D-76706 Dettenheim Tel.: + 49 (0) 7247 9393-0


ISO 9001 Seite / /112



MAINTENANCE, REPAIR

Flanges Safety valves Sealing valves High pressure valves

Flat seats Conical seats Man holes Diesel engines repair

The portable SERCO Machining Units have been specially developed for the “On-Site” machining. The SERCO product range includes: -Portable machining equipment -Portable boring and surfacing machines -Portable surfacing machines -Portable grinding machines -Portable lapping machines



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D-76706 Dettenheim Tel.: + 49 (0) 7247 9393-0


ISO 9001 Seite / /112



9. Your technical specifications



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ISO 9001 Seite / /112



Your technical specifications

/ Customer information / Protem information

Company name: Form filled in by: …………………………………………………………................................................................................................................................. Date: …………………..……………………………………

Address:

Form transmitted to: ………………………………………………………………………… ………………………………………………………………………………….. Date: .................................................................................

Tel: Fax: e-mail: Web:

1) Material to machine (description)

…………………………………………………………………

………………………………………………………………… 2)Diameters und Wallthickness (specify the unit):

ø from to Wallthickness from to 4) Type of machining of the tube: � Cut � Bevel � Cut and bevel � Other:……………………………...........

5) Operation: � Site � Workshop

6) Motorization : � Electric � Pneumatic � Hydraulic

Draw here the bevel profile with its dimensions (�specify the unit)



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7) Clamping possibilities: � inside clamping / � outside clamping

8) Automation level: � manual � semi-auto �/ auto

9) Machining tolerances: ....................................................................................................................................... ...............................................................................................................................................................................................

10) Specific safety conditions: ............................................................................................................................... .................................................................................................................................................................................

11) Frequency of use, rate: ..................................................................................................................................... …………………………………………………………………………………………………………………………………………… 12) Working place environment (e.g. contaminated area):..................................................................................................................................................................................…………………………………………………………………………………………………………………………………………….

13) Additional Information: .................................................................................................................................................................................…………………………………………………………………………………………………………………………………………….

14) Required delivery time: ....................................................................................................................................

................................................................................................................................................................................. 15) Customer budget: ....................................................................................................................................................... ……………………………………………………………………………………………………………………………………………. 16) Project planified for: ................................................................................................................................................................................................

Remarks http://dict.leo.org/ende?lp=ende&p=5tY9AA&search=comment:



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D-76706 Dettenheim Tel.: + 49 (0) 7247 9393-0


ISO 9001 Seite / /112





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D-76706 Dettenheim Tel.: + 49 (0) 7247 9393-0


ISO 9001 Seite / /112



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Documents

clamping bevelling

clamping tube

bevelling machine type

bevelling machine se

machine type se65

squaring machine protem

protem property

machine type se25rabus