prshant_group-slasher x 5
DESCRIPTION
Information on Slasher Dyeing Machine for DenimTRANSCRIPT
Global Player
Prashant Group
Group’s Business Activity
Plastic - Auxiliary machinery Textile – Weaving Preparatory Vacuum pump
Prasad Group of Companies Prashant Group of Companies PPI Pumps
* One stop solution in all categories
Prashant Group
History
• Expanded in diversified range of products by chairman Mr. Prakash Shah with the help of family members in last 40 years
• Visionary approach To provide world class technology to the region World class manufacturing hub to supply globally
• Today Prashant group enjoys No. 1 position in weaving preparatory ranges in India
Prashant Group
History
1975 PPI Pumps Water Ring Vacuum Pumps for Sugar Industries, Paper Industries and Pharmaceuticals from 2 HP up to 300 HP.
1977 Prashant Eng Comp Vacuum Filter parts & sub assembly
1980 Prashant Texmach Complete range of narrow fabric machinery
Prashant Group-History / Textile
2007 Prashant West Point Direct Warper, “V” Creel, Sizing Machines , Denim plants (slasher / rope ) Poly Beamer,
Corduroy Cutter Under Joint Venture with “West Point Machinery” USA
2009 Prashant Ferber Warp beam handling, Storage, Inspection and Finishing system Under joint venture with “Ferber s.r.l.’ Italy
2010 Prashant Bromas New generation Robotics sectional warping Under joint venture with “Bromas s.r.l.’ Italy
2011 Prashant Rostoni Total and single end sizing, warping for man made and technical fibers, Draw warping and filament sizing under Joint Ventre with
“Rostoni Macchine s.p.a., Italy”
Total Area : 72000 Square MetersAssembly : 30000 + Square MetersTotal Plant : 9Engineers : 350 +Workers : 700 +
Prashant Group
World Class Infrastructure
Entrance
Prashant Group
World Class Infrastructure
Office Buildings
Prashant Group
World Class Infrastructure
Factory Building
Prashant Group
World Class Infrastructure
Prashant Group
World Class Infrastructure
Prashant GroupDesign Department
Training Room General Administration
General Administration
Prashant GroupWorld Class Infrastructure
Assembly / Testing / Controlled paint environment
Prashant Group
World Class Infrastructure
Assembly / Testing / Controlled paint environment
Prashant Group
World Class Infrastructure
Assembly & Testing
Prashant Group
World Class Infrastructure
CNC machine shop Assembly & Testing
Prashant Group
World Class Infrastructure
Well established network of marketing / service - Globally
- India - Dubai - Vietnam- Russia - Bangladesh - Pakistan- Argentina- Belarus - Turkey - Egypt – Peru- Uzbekistan- South Africa- Indonesia- Columbia - Nigeria- Italy- Ecuador- Brazil-
Regional offices at 8 locations in India
Ahmedabad (Head quarter)
Surat VapiBhiwandi IcchalkaranjiCoimbtore BangaluruDelhi Bhilwara
Prashant Group
World Class Infrastructure
Well defined and efficient service network
- Total of 50 + service engineers only in Textile division
- Pair of electrical and mechanical engineer located at all major locations
- In most cases service call is attended within 24 hours
- Capability to diagnose the problem from head quarter thr. Internet connectivity
- Quick response to international customers thr. Agent network or from HQ
PRASHANT GROUP EXPORTS
ARGENTINA BANGLADESH BELARUS BRASIL BULGARIA CHINA COLOMBIA EGYPT
EQUADOR INDONESIA ITHIOPIA ISRAEL HONGKONG NEPAL NIGERIA
PAKISTAN PERU RUSSIA SAUDI ARABIA SHARJAH SOUTH AFRICA SRI LANKA SUDAN
SWITZERLAND THAILAND TURKEY TANZANIA UZBEKISTAN ZECH REPUBLIC
Prashant Group
Trade Fair Participation
Participation in all Major Trade shows & ALL ITMA
Prashant Group
As an organization
All divisions are ISO 9001:2008 certified since 1996 onward
We are also CE certified
Prashant Group
As an organization
Product development
Most products are offered by adopting world class technology by joining hands with world leaders in the field. (starting point)
Development based on customer feed back / benchmarking
Derived products are well suitable for working conditions
Prashant Group
As an organization
Product development / methodology
Latest design tools - Solid Works for designing
- COSMOS for computer simulation (FEA)- Latest ERP system used for all major manufacturing activity
All design work is reviewed by senior team members before releasing for production
Prashant Group
As an organization
Product development / methodology
All management decision are based on professional inputs
Emphasize is always to use standard / best in class components
All major components are made in house ( Fabrications / critical machining components / Hydraulic pneumatic assemblies etc)
Prashant Group
As an organization
CSR activities
Involved with Sarvoday Parivar Trust
• Free medical dispensary
• Low cost grain to more than 90 villages
• Subsidized Roof Tiles
• Khadi: Distributed 1200 'Amber Charkha‘
• Primary Residence School ( 300 students)
• Check dams for Water Harvesting
Prashant Group
As an organization
CSR Activities
• Actively associated with 3 Schools in Bihar ( 1500 + students)
• Actively involve with Art of Leaving Foundation
• Tree Plantation Projects
• Relief programs during Earth Quack, Sunami or any natural calamities
Prashant Group
Enjoy No. 1 Positions in all product categories
More than 1700 installations of High Tech Sectional warping machine
Extremely Positive growth in sizing division
100 % growth in material handling activity
More than 1000 narrow fabric installations
ACHEVEMENTS
Prashant Group
AchievementsRepeat customers
Yarn dying shirting factory
Prashant Group
Awards
• 1995 Honored with 'RAJIV GANDHI NATIONAL UNITY AWARD' for
outstanding services, achievements and contributions
• 1999
Awarded 'AMA-ATLAS DYECHEM OUTSTANDING ENTREPRENEUR OF THE YEAR in recognition for unique contributions in introducing technological innovation, indigenous development of technology ,converting threats into opportunities leading to expansion and continuous diversification.
• 2004
‘AWARD FOR QUALITY PERFORMANCE’ from Vatva Industrial Association to Prashant Group of Companies for their quality products and high quality standards
Other awards
Prashant Group
Awards• 2009
Honored with ‘CORP EXCELL' AWARD for Excellence in MSME unit
Prashant Group
Why to buy our products
Wide Range of Textile Machinery for varied applicationsDirect Warping
Prashant Group
Why to buy our products
Wide Range of Textile Machinery for varied applicationsV-Creel
Prashant GroupV CREEL
Offers uniform yarn tension
Minimal stress on yarn
Low tension / no snarling / no missing end
Highly reliable Electronic stop motion with Contact less infra red sensor linked to the machine braking system stops machine instantly
DW VIDEO
Prashant Group
Why to buy our products
Wide Range of Textile Machinery for varied applicationsSlasher Sizing Model Pace Setter A
Prashant GroupWide Range of Textile Machinery for varied applications
Slasher Sizing Model Pace Setter A
Prashant Group
SIZING – BEAM CREEL
Prashant GroupWide Range of Textile Machinery for varied applications Slasher Sizing Size Box R - 4 type Vertical pull out
Compact design Wet splitting available on request
Prashant Group Slasher Sizing Size Box R - 4 type Vertical pull out
Prashant Group
Slasher Sizing Size Box R - 4 type Vertical pull out
Benifits
• Yarn Sheet remains in constant grip with the rollers. It prevents migration of the yarn. Offers better stretch control.
• Surface of yarn is smoother as compared with conventional horizontal type.
• 360 degree operator access around the Size box for easier operation, broken end repairs and cleaning purpose.
Prashant GroupSizing Machine - Cylinder Dryer
Prashant Group
Sizing Machine Moisture Controller from Pleva GmbH, Germany
3 Roller type most proven system
Required moisture set on display
Precise moisture control and monitoring by adjustment of Linear speed of machine is controlled with respect to moisture
Prashant Group
Sizing Machine Waxing Device for uniform wax application
Prashant Group
Sizing Machine Head Stock
WW :1800 – 4000 mm / Dia : 800/1000/1250 mm
Max speed : 125 mpm / Beaming tension : 6 KN
3 Roller drag nip system / Pneumatically actuated press roll
Cradle movement/ Donning – Doffing- comb movement by gear motor
Prashant Group
Why to buy our products
Wide Range of Textile Machinery for varied applicationsSlasher Sizing
Prashant Group
Why to buy our products
Wide Range of Textile Machinery for varied applicationsSlasher Sizing
SIZING VIDEO
Prashant Group
Why to buy our products
Wide Range of Textile Machinery for varied applicationsIndigo Slasher Dyeing
Prashant GroupIndigo Slasher Dyeing
Prashant GroupIndigo Slasher Dyeing
Standard Dye Trough
Choice of Trough :• Standard Dye Trough with 1500 Litre Capacity Or• Vario Dye Trough with 700 Litre Capacity
• 100 % Hardware & Automation from SIEMENS - Germany
• Adjustable Deeping passage up to 6 meter
•Integrated SCADA system for process management.
•Intelligent Dosing Device for Chemical dosing.
Prashant GroupIndigo Slasher Dyeing
Vario Dye Trough
•Vario Dye Trough with 700 Litre Capacity
•Liquor level can be adjusted up to minimum level of 300 Litre
•Well Built circulation & Filteration for consistancy in chemical
•Pneumatic control - 100 % from SMC - Japan
•Nip rollers covered with special coating from Germany
•Designed with intense Operator safety & comfort
•Remote Diagnosis for On line service support.
Prashant Group
Why to buy our products
Wide Range of Textile Machinery for varied applicationsIndigo Rope Dyeing
Prashant GroupIndigo Rope Dyeing
Ball Warper
•Mechanical speed : 500 mpm• Log Size : W 1200 mm x D 1500 mm• Winding unit with Servo Traverse system• Turn around roller•Turn around Pulley•Bow rod•Automatic Leasing Device•Sheet Vaccum device
•Available Creel / Tensioner :
• HD -3 post Tensioner device from SS• CB - Twin Disc with Spring• MFD - Self compensating
Prashant GroupIndigo Rope Dyeing
Ball Warper
•Mechanical speed : 500 mpm• Log Size : W 1200 mm x D 1500 mm• Winding unit with Servo Traverse system• Turn around roller•Turn around Pulley•Bow rod•Automatic Leasing Device•Sheet Vaccum device
•Available Creel / Tensioner :
• HD -3 post Tensioner device from SS• CB - Twin Disc with Spring• MFD - Self compensating
Prashant Group
Why to buy our products
Wide Range of Textile Machinery for varied applicationsBall Warping creel
Cone bkts (magazine type)
Electromagnetic tensioner
Indigo Rope Dyeing Ball Warper - HD Creel - HD Tensioner
Prashant GroupIndigo Rope Dyeing
Ball Warper - MFD Creel - MFD Tensioner
Prashant GroupIndigo Rope Dyeing
Ball Warper Creel - CB Tensioner - CB Tensioner
Ball Warper Video
Prashant GroupIndigo Rope Dyeing
Long Chain Beamer
•Unlimited Accumulator for reversing the beam to repair broken yarn
•Tension stand to maintain proper operating tension. Regenerative braking via Frequency controlled AC Drive
•Beater stand for rope opening at proper inclination of yarn sheet for better observation by operator
•End Uncrossing device to straighten cross ends during rebeaming; helps to improve sizing performance
•Tub Turner to remove the twist of rope
•Single end winder to prepare bobbin for inserting yarn in place of missing end in a rope
Prashant GroupIndigo Rope Dyeing
Long Chain Beamer - Tension Stand
Prashant GroupIndigo Rope Dyeing
Long Chain Beamer - Unlimited Accumulator
Prashant GroupIndigo Rope Dyeing Long Chain Beamer
LCB Video
Prashant GroupIndigo Rope Dyeing - Denim Preparation
Prashant Group
Indigo Dyeing - Dosing device
Prashant Group
Indigo Dyeing - Intelligent Dosing device
• Dosing device is fully automatic & Proven; Variation in frequency of power supplied, Machine speed, Machine stops etc is taken care by PLC and specially developed software.
• Provision of extra quantity dosing for initial bath correction
•There is no need to check or measure the dosed liquor quantity after installation.
•The pumps can not affect the performance of dosing system.
•Only rotating parts are two pneumatically operated actuator valves. Working of said valve is constantly observed by an electronic device.
•Requires minimal maintenance and supervision
ESTEEMED DENIM CUSTOMER:
1. Arvind Ltd. - Ahmedabad
2. Anubha Industries- Surat
3. Ardhnari Loom Centre - Salem
4. Bhaskar Industries-Bhopal
5. Oswal Denim- Lalroo
6. Oswal Denim- Bhopal
7. Nova Textile - Ahmedabad
8. Vicunha- Brazil
9. Vicunha- Equador
10 Vicunha-Argentina
11. Alpagarats-Argentina
12. Mahmood Denim- Bangladesh
13. Nice Denim- Bangladesh
Prashant Group
Why to buy our products
Specific requirement based configuration and full flexibility.
Examples / Customization
3600 end un rolling creel with 5.4 m beamer
Prashant Group
Why to buy our products
Sectional Warping machines “EP 6000” designed for paper filter cloth
Examples / Customization
Customer requirement based configuration and full flexibility.
Prashant Group
Why to buy our products
• User friendly catalogues and manuals
• Erections by well trained and experience personnel
• Commissioning, technological training and full information for best utilization of machine by textile expert.
• Prompt and best services after sales, using service network as well as internet connectivity of our machines for diagnostics
Prashant Group
Why to associate with Prashant
• Years of experience in varied industry
• Excellent track record (many many satisfied customers)
• Highly qualified / dedicated professional team including textile process engineers
• Offer technology adapted to working condition in partnership with global players
• Methodic operational activities
• Provide one stop solution
• Accurate execution of the order
• Prompt after sales service
• Our commitment
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