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Information on Slasher Dyeing Machine for Denim

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Page 1: Prshant_group-slasher x 5

Global Player

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Prashant Group

Group’s Business Activity

Plastic - Auxiliary machinery Textile – Weaving Preparatory Vacuum pump

Prasad Group of Companies Prashant Group of Companies PPI Pumps

* One stop solution in all categories

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Prashant Group

History

• Expanded in diversified range of products by chairman Mr. Prakash Shah with the help of family members in last 40 years

• Visionary approach To provide world class technology to the region World class manufacturing hub to supply globally

• Today Prashant group enjoys No. 1 position in weaving preparatory ranges in India

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Prashant Group

History

1975 PPI Pumps Water Ring Vacuum Pumps for Sugar Industries, Paper Industries and Pharmaceuticals from 2 HP up to 300 HP.

1977 Prashant Eng Comp Vacuum Filter parts & sub assembly

1980 Prashant Texmach Complete range of narrow fabric machinery

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Prashant Group-History / Textile

2007 Prashant West Point Direct Warper, “V” Creel, Sizing Machines , Denim plants (slasher / rope ) Poly Beamer,

Corduroy Cutter Under Joint Venture with “West Point Machinery” USA

2009 Prashant Ferber Warp beam handling, Storage, Inspection and Finishing system Under joint venture with “Ferber s.r.l.’ Italy

2010 Prashant Bromas New generation Robotics sectional warping Under joint venture with “Bromas s.r.l.’ Italy

2011 Prashant Rostoni Total and single end sizing, warping for man made and technical fibers, Draw warping and filament sizing under Joint Ventre with

“Rostoni Macchine s.p.a., Italy”

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Total Area : 72000 Square MetersAssembly : 30000 + Square MetersTotal Plant : 9Engineers : 350 +Workers : 700 +

Prashant Group

World Class Infrastructure

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Entrance

Prashant Group

World Class Infrastructure

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Office Buildings

Prashant Group

World Class Infrastructure

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Factory Building

Prashant Group

World Class Infrastructure

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Prashant Group

World Class Infrastructure

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Prashant GroupDesign Department

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Training Room General Administration

General Administration

Prashant GroupWorld Class Infrastructure

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Assembly / Testing / Controlled paint environment

Prashant Group

World Class Infrastructure

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Assembly / Testing / Controlled paint environment

Prashant Group

World Class Infrastructure

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Assembly & Testing

Prashant Group

World Class Infrastructure

CNC machine shop Assembly & Testing

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Prashant Group

World Class Infrastructure

Well established network of marketing / service - Globally

- India - Dubai - Vietnam- Russia - Bangladesh - Pakistan- Argentina- Belarus - Turkey - Egypt – Peru- Uzbekistan- South Africa- Indonesia- Columbia - Nigeria- Italy- Ecuador- Brazil-

Regional offices at 8 locations in India

Ahmedabad (Head quarter)

Surat VapiBhiwandi IcchalkaranjiCoimbtore BangaluruDelhi Bhilwara

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Prashant Group

World Class Infrastructure

Well defined and efficient service network

- Total of 50 + service engineers only in Textile division

- Pair of electrical and mechanical engineer located at all major locations

- In most cases service call is attended within 24 hours

- Capability to diagnose the problem from head quarter thr. Internet connectivity

- Quick response to international customers thr. Agent network or from HQ

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PRASHANT GROUP EXPORTS

ARGENTINA BANGLADESH BELARUS BRASIL BULGARIA CHINA COLOMBIA EGYPT

EQUADOR INDONESIA ITHIOPIA ISRAEL HONGKONG NEPAL NIGERIA

PAKISTAN PERU RUSSIA SAUDI ARABIA SHARJAH SOUTH AFRICA SRI LANKA SUDAN

SWITZERLAND THAILAND TURKEY TANZANIA UZBEKISTAN ZECH REPUBLIC

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Prashant Group

Trade Fair Participation

Participation in all Major Trade shows & ALL ITMA

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Prashant Group

As an organization

All divisions are ISO 9001:2008 certified since 1996 onward

We are also CE certified

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Prashant Group

As an organization

Product development

Most products are offered by adopting world class technology by joining hands with world leaders in the field. (starting point)

Development based on customer feed back / benchmarking

Derived products are well suitable for working conditions

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Prashant Group

As an organization

Product development / methodology

Latest design tools - Solid Works for designing

- COSMOS for computer simulation (FEA)- Latest ERP system used for all major manufacturing activity

All design work is reviewed by senior team members before releasing for production

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Prashant Group

As an organization

Product development / methodology

All management decision are based on professional inputs

Emphasize is always to use standard / best in class components

All major components are made in house ( Fabrications / critical machining components / Hydraulic pneumatic assemblies etc)

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Prashant Group

As an organization

CSR activities

Involved with Sarvoday Parivar Trust

• Free medical dispensary

• Low cost grain to more than 90 villages

• Subsidized Roof Tiles

• Khadi: Distributed 1200 'Amber Charkha‘

• Primary Residence School ( 300 students)

• Check dams for Water Harvesting

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Prashant Group

As an organization

CSR Activities

• Actively associated with 3 Schools in Bihar ( 1500 + students)

• Actively involve with Art of Leaving Foundation

• Tree Plantation Projects

• Relief programs during Earth Quack, Sunami or any natural calamities

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Prashant Group

Enjoy No. 1 Positions in all product categories

More than 1700 installations of High Tech Sectional warping machine

Extremely Positive growth in sizing division

100 % growth in material handling activity

More than 1000 narrow fabric installations

ACHEVEMENTS

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Prashant Group

AchievementsRepeat customers

Yarn dying shirting factory

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Prashant Group

Awards

• 1995 Honored with 'RAJIV GANDHI NATIONAL UNITY AWARD' for

outstanding services, achievements and contributions

• 1999

Awarded 'AMA-ATLAS DYECHEM OUTSTANDING ENTREPRENEUR OF THE YEAR in recognition for unique contributions in introducing technological innovation, indigenous development of technology ,converting threats into opportunities leading to expansion and continuous diversification.

• 2004

‘AWARD FOR QUALITY PERFORMANCE’ from Vatva Industrial Association to Prashant Group of Companies for their quality products and high quality standards

Other awards

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Prashant Group

Awards• 2009

Honored with ‘CORP EXCELL' AWARD for Excellence in MSME unit

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Prashant Group

Why to buy our products

Wide Range of Textile Machinery for varied applicationsDirect Warping

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Prashant Group

Why to buy our products

Wide Range of Textile Machinery for varied applicationsV-Creel

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Prashant GroupV CREEL

Offers uniform yarn tension

Minimal stress on yarn

Low tension / no snarling / no missing end

Highly reliable Electronic stop motion with Contact less infra red sensor linked to the machine braking system stops machine instantly

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DW VIDEO

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Prashant Group

Why to buy our products

Wide Range of Textile Machinery for varied applicationsSlasher Sizing Model Pace Setter A

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Prashant GroupWide Range of Textile Machinery for varied applications

Slasher Sizing Model Pace Setter A

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Prashant Group

SIZING – BEAM CREEL

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Prashant GroupWide Range of Textile Machinery for varied applications Slasher Sizing Size Box R - 4 type Vertical pull out

Compact design Wet splitting available on request

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Prashant Group Slasher Sizing Size Box R - 4 type Vertical pull out

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Prashant Group

Slasher Sizing Size Box R - 4 type Vertical pull out

Benifits

• Yarn Sheet remains in constant grip with the rollers. It prevents migration of the yarn. Offers better stretch control.

• Surface of yarn is smoother as compared with conventional horizontal type.

• 360 degree operator access around the Size box for easier operation, broken end repairs and cleaning purpose.

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Prashant GroupSizing Machine - Cylinder Dryer

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Prashant Group

Sizing Machine Moisture Controller from Pleva GmbH, Germany

3 Roller type most proven system

Required moisture set on display

Precise moisture control and monitoring by adjustment of Linear speed of machine is controlled with respect to moisture

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Prashant Group

Sizing Machine Waxing Device for uniform wax application

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Prashant Group

Sizing Machine Head Stock

WW :1800 – 4000 mm / Dia : 800/1000/1250 mm

Max speed : 125 mpm / Beaming tension : 6 KN

3 Roller drag nip system / Pneumatically actuated press roll

Cradle movement/ Donning – Doffing- comb movement by gear motor

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Prashant Group

Why to buy our products

Wide Range of Textile Machinery for varied applicationsSlasher Sizing

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Prashant Group

Why to buy our products

Wide Range of Textile Machinery for varied applicationsSlasher Sizing

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SIZING VIDEO

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Prashant Group

Why to buy our products

Wide Range of Textile Machinery for varied applicationsIndigo Slasher Dyeing

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Prashant GroupIndigo Slasher Dyeing

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Prashant GroupIndigo Slasher Dyeing

Standard Dye Trough

Choice of Trough :• Standard Dye Trough with 1500 Litre Capacity Or• Vario Dye Trough with 700 Litre Capacity

• 100 % Hardware & Automation from SIEMENS - Germany

• Adjustable Deeping passage up to 6 meter

•Integrated SCADA system for process management.

•Intelligent Dosing Device for Chemical dosing.

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Prashant GroupIndigo Slasher Dyeing

Vario Dye Trough

•Vario Dye Trough with 700 Litre Capacity

•Liquor level can be adjusted up to minimum level of 300 Litre

•Well Built circulation & Filteration for consistancy in chemical

•Pneumatic control - 100 % from SMC - Japan

•Nip rollers covered with special coating from Germany

•Designed with intense Operator safety & comfort

•Remote Diagnosis for On line service support.

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Prashant Group

Why to buy our products

Wide Range of Textile Machinery for varied applicationsIndigo Rope Dyeing

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Prashant GroupIndigo Rope Dyeing

Ball Warper

•Mechanical speed : 500 mpm• Log Size : W 1200 mm x D 1500 mm• Winding unit with Servo Traverse system• Turn around roller•Turn around Pulley•Bow rod•Automatic Leasing Device•Sheet Vaccum device

•Available Creel / Tensioner :

• HD -3 post Tensioner device from SS• CB - Twin Disc with Spring• MFD - Self compensating

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Prashant GroupIndigo Rope Dyeing

Ball Warper

•Mechanical speed : 500 mpm• Log Size : W 1200 mm x D 1500 mm• Winding unit with Servo Traverse system• Turn around roller•Turn around Pulley•Bow rod•Automatic Leasing Device•Sheet Vaccum device

•Available Creel / Tensioner :

• HD -3 post Tensioner device from SS• CB - Twin Disc with Spring• MFD - Self compensating

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Prashant Group

Why to buy our products

Wide Range of Textile Machinery for varied applicationsBall Warping creel

Cone bkts (magazine type)

Electromagnetic tensioner

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Indigo Rope Dyeing Ball Warper - HD Creel - HD Tensioner

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Prashant GroupIndigo Rope Dyeing

Ball Warper - MFD Creel - MFD Tensioner

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Prashant GroupIndigo Rope Dyeing

Ball Warper Creel - CB Tensioner - CB Tensioner

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Ball Warper Video

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Prashant GroupIndigo Rope Dyeing

Long Chain Beamer

•Unlimited Accumulator for reversing the beam to repair broken yarn

•Tension stand to maintain proper operating tension. Regenerative braking via Frequency controlled AC Drive

•Beater stand for rope opening at proper inclination of yarn sheet for better observation by operator

•End Uncrossing device to straighten cross ends during rebeaming; helps to improve sizing performance

•Tub Turner to remove the twist of rope

•Single end winder to prepare bobbin for inserting yarn in place of missing end in a rope

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Prashant GroupIndigo Rope Dyeing

Long Chain Beamer - Tension Stand

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Prashant GroupIndigo Rope Dyeing

Long Chain Beamer - Unlimited Accumulator

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Prashant GroupIndigo Rope Dyeing Long Chain Beamer

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LCB Video

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Prashant GroupIndigo Rope Dyeing - Denim Preparation

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Prashant Group

Indigo Dyeing - Dosing device

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Prashant Group

Indigo Dyeing - Intelligent Dosing device

• Dosing device is fully automatic & Proven; Variation in frequency of power supplied, Machine speed, Machine stops etc is taken care by PLC and specially developed software.

• Provision of extra quantity dosing for initial bath correction

•There is no need to check or measure the dosed liquor quantity after installation.

•The pumps can not affect the performance of dosing system.

•Only rotating parts are two pneumatically operated actuator valves. Working of said valve is constantly observed by an electronic device.

•Requires minimal maintenance and supervision

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ESTEEMED DENIM CUSTOMER:

1. Arvind Ltd. - Ahmedabad

2. Anubha Industries- Surat

3. Ardhnari Loom Centre - Salem

4. Bhaskar Industries-Bhopal

5. Oswal Denim- Lalroo

6. Oswal Denim- Bhopal

7. Nova Textile - Ahmedabad

8. Vicunha- Brazil

9. Vicunha- Equador

10 Vicunha-Argentina

11. Alpagarats-Argentina

12. Mahmood Denim- Bangladesh

13. Nice Denim- Bangladesh

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Prashant Group

Why to buy our products

Specific requirement based configuration and full flexibility.

Examples / Customization

3600 end un rolling creel with 5.4 m beamer

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Prashant Group

Why to buy our products

Sectional Warping machines “EP 6000” designed for paper filter cloth

Examples / Customization

Customer requirement based configuration and full flexibility.

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Prashant Group

Why to buy our products

• User friendly catalogues and manuals

• Erections by well trained and experience personnel

• Commissioning, technological training and full information for best utilization of machine by textile expert.

• Prompt and best services after sales, using service network as well as internet connectivity of our machines for diagnostics

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Prashant Group

Why to associate with Prashant

• Years of experience in varied industry

• Excellent track record (many many satisfied customers)

• Highly qualified / dedicated professional team including textile process engineers

• Offer technology adapted to working condition in partnership with global players

• Methodic operational activities

• Provide one stop solution

• Accurate execution of the order

• Prompt after sales service

• Our commitment

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