prsntn process plants

17
Oil & Gas, Petrochemicals, and Infrastructure Solutions March 2010 Punj Lloyd’s specific experience in EPC Business

Upload: rabjotsinghyahoocoin

Post on 21-Nov-2014

128 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: PRSNTN Process Plants

Oil & Gas, Petrochemicals, and Infrastructure Solutions

March 2010

Punj Lloyd’s specific experience in EPC Business

Page 2: PRSNTN Process Plants

Oil & Gas, Petrochemicals, and Infrastructure Solutions

March 2010

Major On-going EPC Projects

• Coke Drum Structure Package (CDSP) of Delayed Coker Unit for Phase III Refinery Project of Mangalore Refinery & Petrochemicals Ltd., Mangalore

Unit and its Capacity :

Delayed Coker Unit (DCU) : 3 MMTPA (Process Licensor – Lummus, CB&I Company)

Page 3: PRSNTN Process Plants

Oil & Gas, Petrochemicals, and Infrastructure Solutions

March 2010

Major On-going EPC Projects

• Coke Drum Structure Package (CDSP) of Delayed Coker Unit for Phase III Refinery Project of Mangalore Refinery & Petrochemicals Ltd., Mangalore

Scope:

Residual Process Design & Detailed Engineering Procurement & Supply Transportation & Storage Fabrication Inspection, Construction, Installation, Testing, Mechanical Completion Pre-Commissioning, Commissioning and Performance Guarantee Test Runs assistance

Key Facts:

- Date of Award of preliminary FOA : 31st August 2009 - Scheduled Completion : September 2011

- Contract Value : 105 Million USD - Project Management Consultant : M/s. Engineers India Limited

- Detailed Engineering sub-contractor : M/s. Punj Lloyd Engineering (PLL Group Company)

Page 4: PRSNTN Process Plants

Oil & Gas, Petrochemicals, and Infrastructure Solutions

March 2010

Major On-going EPC Projects

• Motor Spirit Quality (MSQ) Upgradation Project, Indian Oil Corpn. Ltd., Barauni Refinery

Sub-Units and their Capacities :

a) Reformate Splitter Unit (RSU) : 274,000 TPA (Process Licensor – Axens)

b) Naphtha Hydrotreating Unit (NHDT): 183,000 TPA (Process Licensor – Axens)

c) C5 – C6 Isomerization Unit (ISOM): 126,000 TPA (Process Licensor – Axens)

d) Prime G+ : 322,000 TPA (LCN) + 81,000 TPA (HCN)

e) Nitrogen Generation Unit : 850 Nm³/hr capacity

Page 5: PRSNTN Process Plants

Oil & Gas, Petrochemicals, and Infrastructure Solutions

March 2010

Major On-going EPC Projects

• Motor Spirit Quality (MSQ) Upgradation Project, Indian Oil Corpn. Ltd., Barauni Refinery

Scope:

Residual Process Design & Detailed Engineering Procurement & Supply Transportation & Storage Fabrication Inspection, Construction, Installation, Testing, Mechanical Completion Pre-Commissioning, Commissioning and Performance Guarantee Test Runs

Key Facts:

- Date of Award of preliminary FOA : 1st May 2008 - Scheduled Completion : March 2010

- Contract Value : 165 Million USD - Project Management Consultant : M/s. Toyo Engineering India Limited

- Detailed Engineering sub-contractor : M/s. Punj Lloyd Engineering (PLL Group Company)

Page 6: PRSNTN Process Plants

Oil & Gas, Petrochemicals, and Infrastructure Solutions

March 2010

Major On-going EPC Projects

• Delayed Coker Unit (DCU) & LPG Merox Unit, Indian Oil Corpn. Ltd., Gujarat Refinery

Sub-Units and their Capacities :

a) Delayed Coker Unit (DCU) : 3.7 MMTPA (Process Licensor – Foster Wheeler)

b) Coker LPG Merox Unit : 150 MTPA (Process Licensor – UOP)

Page 7: PRSNTN Process Plants

Oil & Gas, Petrochemicals, and Infrastructure Solutions

March 2010

Major On-going EPC Projects

• Delayed Coker Unit (DCU) & LPG Merox Unit, Indian Oil Corpn. Ltd., Gujarat Refinery Scope:

Residual Process Design & Detailed Engineering Procurement & Supply Transportation & Storage Fabrication Inspection, Construction, Installation, Testing, Mechanical Completion Pre-Commissioning, Commissioning and Performance Guarantee Test Runs

Key Facts:

- Date of Award of FOA : 11th December 2007 ; Scheduled Completion : April 2010- Contract Value : 149 Million USD - Project Management Consultant : M/s. Toyo Engineering India Limited, Mumbai

- Detailed Engineering sub-contractor : M/s. Aker Kvaerner Powergas Limited, Mumbai alongwith M/s. Punj Lloyd Engineering (PLL Group Company)

Page 8: PRSNTN Process Plants

Oil & Gas, Petrochemicals, and Infrastructure Solutions

March 2010

Major On-going EPC Projects

• Sulphur Block, Bharat Oman Refineries Ltd., Bina (M.P.)

Sub-Units and their Capacities : a) Sulphur Recovery Unit (SRU) : 360 TPD (Process Licensor – EIL)b) Amine Recovery Unit (ARU) : 470 TPH (Process Licensor – EIL)c) Tail Gas Treating Unit (TGT) : 360 TPD (Process Licensor – Siirtec Nigi)d) Sour Water Stripping Unit (SWS)- 1 : 125 TPH (Process Licensor – EIL)e) Sour Water Stripping Unit (SWS)- 2 : 49 TPH (Process Licensor – EIL)

Page 9: PRSNTN Process Plants

Oil & Gas, Petrochemicals, and Infrastructure Solutions

March 2010

Major On-going EPC Projects

Sulphur Block, Bharat Oman Refineries Ltd., Bina (M.P.)

Scope:

• Residual Process Design & Detailed Engineering• Procurement & Supply• Transportation & Storage• Fabrication• Inspection, Construction, Installation, Testing, Mechanical Completion• Pre-Commissioning, Commissioning and Performance Guarantee Test Runs

Key Facts:

- Date of Award of LOI : 3rd August, 2007 - Scheduled Completion : April 2010 - Contract Value : 146 Million USD - Project Management Consultant : EIL - Detailed Engineering sub-contractor : M/s. Aker Kvaerner Powergas Limited,

Mumbai alongwith M/s. Punj Lloyd Engineering (PLL Group Company)

Page 10: PRSNTN Process Plants

Oil & Gas, Petrochemicals, and Infrastructure Solutions

March 2010

Major EPC Projects executed by PLL

• Hydrocracker Unit, Indian Oil Corpn. Ltd., Haldia

- Unit Capacities : Hydrocracker Unit (HCU) : 1.7 MMTPA

Page 11: PRSNTN Process Plants

Oil & Gas, Petrochemicals, and Infrastructure Solutions

March 2010

Major EPC Projects executed by PLL

• Hydrocracker Unit, Indian Oil Corpn. Ltd., Haldia

Scope: • Residual Process Design & Detailed Engineering• Procurement & Supply• Transportation & Storage• Fabrication• Inspection, Construction, Installation, Testing, Mechanical Completion• Pre-Commissioning, Commissioning and Performance Guarantee Test Runs

Key Facts: - Date of Award of LOI : 6th November, 2006 ; Date of Completion : December 2009

- Contract Value : 192.17 Million USD - Process Licensors : M/s. Axens

- Project Management Consultant : M/s. Lurgi India Company Limited, New Delhi - Detailed Engineering sub-contractor : M/s. Aker Kvaerner Powergas Limited,

Mumbai / Punj Lloyd Engineering

Page 12: PRSNTN Process Plants

Oil & Gas, Petrochemicals, and Infrastructure Solutions

March 2010

Major EPC Projects executed by PLL

• Hydrogen Generation Unit (HGU), Indian Oil Corpn. Ltd., Haldia - Punj Lloyd Scope : Residual Process Design, Detailed Engineering, Procurement, Supply,

Manufacture, Fabrication, Inspection & Expediting, Transportation, Storage, Maintenance, Construction, Installation,

Testing, Pre-commissioning, Commissioning, Performance Guarantee Run and Handing over on Single Point Responsibility basis.

- Date of Award of LOI : 6th November, 2006 ; Date of Completion : June 2009

- Contract Value : 66.6 Million USD

- Sub-Units and their Capacities : a) Hydrogen Generation Unit (HGU) : 70,000 TPA

- Process Licensors : M/s. Technip

- Project Management Consultant : M/s. Lurgi India Company Limited, New Delhi

- Detailed Engineering sub-contractor : M/s. Aker Kvaerner Powergas Limited, Mumbai / Punj Lloyd Engineering

Page 13: PRSNTN Process Plants

Oil & Gas, Petrochemicals, and Infrastructure Solutions

March 2010

Major EPC Projects executed by PLL• Motor Spirit Quality Upgradation (MSQ) Project, Indian Oil Corpn. Ltd., Haldia Refinery - Punj Lloyd Scope : Residual Process Design, Detailed Engineering, Procurement, Supply, Manufacture, Fabrication, Inspection & Expediting, Transportation, Storage, Maintenance, Construction, Installation, Testing, Pre-commissioning, Commissioning, Performance Guarantee Run and Handing over - Date of Award of LOI : 1st January, 2004 ; Date of Completion : December 2005

- Contract Value : 43.9 Million USD

- Sub-Units and their Capacities : a) Naphtha Splitter : 385,000 MT/YRb) Naphtha Hydrotreater : 82,000 MT/YRc) Reformate Splitter : 182,000 MT/YRd) Isomerization – LPG Recovery : 122,000 MT/YRe) Selective Hydrogenation : 200,000 MT/YRf ) FCC Gasoline Splitter : 200,000 MT/YRg) Prime G+ Selective Hydrodesulphurization : 160,000 MT/YR

- Process Licensor : M/s. Axens - Project Management Consultant : M/s. Lurgi India Company Limited, New Delhi - Detailed Engineering sub-contractor : M/s. Aker Kvaerner Powergas Limited, Mumbai

Page 14: PRSNTN Process Plants

Oil & Gas, Petrochemicals, and Infrastructure Solutions

March 2010

Major EPC Projects executed by PLL

• Sulphur Block and Vis Breaker Unit (VBU) for Chennai Petroleum Corpn Ltd. (CPCL), Chennai

- EPC Contractor : Petrofac International, Sharjah

- Punj Lloyd Scope : Engineering, Procurement & Construction of the Visbreaker Unit (3,600 MT/SD),

Sulphur Recovery Unit (2X90 TPD), Amine Treater / Amine Regenerator Unit and Sour Water Stripper.

- Date of Award of LOI : 29th December, 2001 ; Date of Completion : August, 2003

- Contract Value : 65 Million USD

- Sub-Units and their Capacities :

a) Vis Breaker Unit (VBU) : 3,600 TPD

b) Sulphur Recovery Unit : 2 x 90 TPD

- Process Licensors : M/s. ABB for Vis Breaker Unit, M/s. EIL for Sulphur Recovery Unit

- Project Management Consultant : EIL, New Delhi

Page 15: PRSNTN Process Plants

Oil & Gas, Petrochemicals, and Infrastructure Solutions

March 2010

Major Industrial Construction Projects executed by PLL

• Hydrocracker Unit, Indian Oil Corpn. Ltd., Panipat Refinery

- EPC Contractor : Daelim Engineering Company, Korea

- Punj Lloyd Scope : Erection of equipment, Structural work, fabrication & erection of Piping, Painting and

Fireproofing for Hydrocracker Unit (1.7 MMTPA) at Panipat Refinery

- Date of Award of LOI : 10th February, 2003

- Date of Completion : September 2005

- Project Management Consultant : EIL, New Delhi

• Hydrocracker Unit, Indian Oil Corpn. Ltd., Mathura Refinery

- EPC Contractor : Executed on Conventional Basis directly by IOCL

- Punj Lloyd Scope : Erection of equipment, machinery, structural works, fabrication & erection of piping,

insulation, fire proofing, painting, electrical & instrumentation works for Hydrocracker Unit of Matching

Secondary Processing Facilities Project.

- Date of Award of LOI : 17th April, 1998

- Date of Completion : June 2000

- Project Management Consultant : EIL, New Delhi

Page 16: PRSNTN Process Plants

Oil & Gas, Petrochemicals, and Infrastructure Solutions

March 2010

Major Industrial Construction Projects executed by PLL (Cont…)

• Sulphur Block, Kochi Refineries Ltd., Kochi (Kerala)

- EPC Contractor : Petrofac International, Sharjah - Punj Lloyd Scope : Civil & structural work, fabrication, erection of process equipment, machinery, &

erection of piping, electrical, instrumentation, insulation, fire proofing and painting works of the Sulphur Recovery Unit (3*72TPD), Amine Regeneration Unit and Sour Water Stripper, including supplies & related engineering for construction

- Date of Award of LOI : 29th December, 1997- Date of Completion : March 2000

- Project Management Consultant : EIL, New Delhi

• Sulphur Block, Indian Oil Corpn. Ltd., Mathura Refinery

- EPC Contractor : Petrofac International, Sharjah - Punj Lloyd Scope : Civil & structural work, erection of process equipment, machinery, fabrication &

erection of piping, electrical, instrumentation, insulation, fireproofing and painting works of the Sulphur Recovery Unit (3x60TPD), Amine Regeneration Unit and Sour Water Stripper, including supplies & related construction and procurement engineering/ supplies

- Date of Award of LOI : 31st January, 1998 - Date of Completion : October 1999

- Project Management Consultant : EIL, New Delhi

Page 17: PRSNTN Process Plants

Oil & Gas, Petrochemicals, and Infrastructure Solutions

March 2010

Thank you very much for your attention.Thank you very much for your attention.