ptb 14 atex 2023 x, iecex ptb 14 - solenoid select...ptb 14aex20e34 ,i4ace3 xb.abe,ex31e9ba4,ex2...

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Operating Instructions Bedienungsanleitung Manuel d‘utilisation PTB 14 ATEX 2023 X, IECEx PTB 14.0049X Solenoid coil Type AC10 Magnetspule Typ AC10 Bobine magnétique Type AC10 Device with II 2G/D Ex approval Geräte mit II 2G/D Ex Zulassung Appareils avec mode de protection II 2G/D Ex

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  • Operating InstructionsBedienungsanleitung Manuel d‘utilisation

    PTB 14 ATEX 2023 X, IECEx PTB 14.0049XSolenoid coil Type AC10 Magnetspule Typ AC10 Bobine magnétique Type AC10

    Device with II 2G/D Ex approval Geräte mit II 2G/D Ex Zulassung Appareils avec mode de protection II 2G/D Ex

  • We reserve the right to make technical changes without notice.Technische Änderungen vorbehalten.Sous réserve de modifications techniques.

    © 2014-2016 Bürkert Werke GmbH

    Operating Instructions 1601/02_EU-ML_00810392 / Original DE

  • 3

    1 OperatinginstructiOn...................................................................41.1 Definitionofterms/abbreviation........................................... 41.2 Symbols....................................................................................... 4

    2 authOriseduse......................................................................................52.1 Explosionprotectionapproval................................................ 5

    3 BasicsafetyinstructiOns..........................................................6

    4 generalinfOrmatiOn........................................................................74.1 Contactaddresses................................................................... 74.2 Warranty...................................................................................... 74.3 Informationontheinternet...................................................... 7

    5 prOductdescriptiOn........................................................................85.1 Design.......................................................................................... 85.2 Solenoidcoilwithcableoutlet............................................... 95.3 Solenoidcoilwithterminalbox............................................... 9

    6 applicatiOncOnditiOnsOfthedevices....................... 106.1 Specialconditions...................................................................106.2 Operatingconditions..............................................................106.3 Operatingtemperaturerange...............................................11

    7 technicaldata.....................................................................................117.1 Safetyinstructions...................................................................117.2 Conformity.................................................................................117.3 Standards..................................................................................117.4 Typelabelforexplosions-riskareas....................................127.5 Electricaldataforsolenoidcoilswithcableoutlet..........14

    7.6 Electricaldataforsolenoidcoilswithterminalbox..........15

    8 accessOries...........................................................................................168.1 Cableglandforterminalbox.................................................168.2 Externalgroundingconnectionforterminalbox...............16

    9 installatiOnandremOval......................................................... 179.1 Installation.................................................................................179.2 Electricalconnection..............................................................189.3 Removal.....................................................................................19

    10 start-up......................................................................................................20

    11 maintenance,repair,trOuBleshOOting...................... 2011.1 Maintenancework...................................................................2011.2 Repair.........................................................................................2011.3 Troubleshooting.......................................................................20

    12 transpOrtatiOn,stOrage,dispOsal................................ 21

    Contents

    english

    PTB 14 ATEX 2023 X

  • 4

    Operating Instruction

    1 OPErATIng InsTruCTIOnTheoperatinginstructionsdescribetheentirelifecycleofthedevice.Keep these instructions in a location which is easily accessible toeveryuserandmaketheseinstructionsavailabletoeverynewownerofthedevice.

    Operatinginstructioncontainimportantinformation.▶ Readtheoperatinginstructionscarefullyandfollowthesafetyinstructionsinparticular.

    ▶ Operatinginstructionsmustbeavailabletoeachuser.▶ Theliabilityandwarrantyforthedevicearevoidiftheoperatinginstructionsarenotfollowed.

    1.1 Definition of terms / abbreviation

    Intheseinstructions,theterm“device”alwaysreferstothesolenoidcoilAC10.

    Intheseinstructions,theabbreviation“Ex”alwaysrefersto“potentiallyexplosive”.

    1.2 symbols

    Danger!

    Warnsofanimmediatedanger.▶ Failuretoobservethewarningmayresultinafatalorseriousinjury.

    Warning!

    Warnsofapotentiallydangeroussituation.▶ Failure toobserve thewarningmay result inserious injuriesordeath.

    Caution!

    Warnsofapossibledanger.▶ Failuretoobservethiswarningmayresultinamoderateorminorinjury.

    note!

    Warnsofdamagetoproperty.

    Importanttipsandrecommendations.

    Referstoinformationintheseoperatinginstructionsorinotherdocumentation.

    ▶ designatesaninstructiontopreventrisks.→ designatesaprocedurewhichyoumustcarryout.

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    PTB 14 ATEX 2023 X

  • 5

    Authorised use

    2 AuThOrIsED usE

    unauthorizeduseofthesolenoidcoilac10maybedangeroustopeople,nearbyequipmentandtheenvironment.

    ▶ ThesolenoidcoilAC10isusedtoactivatevalveswhichcontrolthegaseousorliquidmedia.

    ▶ AvalvecontrolledbythesolenoidcoilAC10maybeusedsolelyforthemediaspecifiedinthedatasheetandforuseinexplosiongroupIICcategory2Gand/orexplosiongroupIIICcategory2G,andtemperatureclassT4,T5orT6(refertothespecificationsonthetypelabelforexplosion-riskareas).

    ▶ Thesolenoidcoilmaybeusedonlyfortheapplicationsdesignatedinchapter“6Applicationconditionsofthedevices”andincon-junctionwiththird-partydevicesandcomponentsrecommendedandauthorizedbyBürkert.

    ▶ TheappliedprotectionclassisencapsulationEx“m”forcoilswithcableconnection.

    ▶ The ignitionprotectiontypefor theoptionallymountedterminalboxis“e”forgasand“t”fordust.

    ▶ Thefaultlessandreliableoperationofthesystemassumescor-rect transportation, correct storage and installation as well ascarefuloperationandmaintenance.Anyotheruseisregardedasunauthorized.Bürkertisnotliableforanyresultingdamage.Theuseralonebearstherisk.

    ▶ Onlyusethedeviceforitsintendedpurpose.

    2.1 Explosion protection approval

    TheexplosionprotectionapprovalisonlyvalidifyouusethemodulesandcomponentsauthorizedbyBürkert,asdescribedintheseoper-atinginstructions.

    ThesolenoidcoilAC10maybeusedonly incombinationwith thevalve types releasedbyBürkert,otherwise theexplosionprotectionapprovalwillbeterminated.

    Ifyoumakeunauthorizedchangestothesystem,themodulesorcom-ponents,theexplosionprotectionapprovalwillalsobevoid.

    EC-typeexaminationcertificateandIECExcertificate

    SolenoidcoilAC10: PTB14ATEX2023X;IECExPTB14.0049X

    Terminalbox: PTB15ATEX1011U;IECExPTB15.0037U

    wereissuedby:

    PTB(PhysikalischTechnischeBundesanstalt)Bundesallee10038116Braunschweig

    ThePTB(CE0102)auditsthemanufacture.

    TheECTypeExaminationCertificateisavailableonlineat:www.burkert.com

    english

    PTB 14 ATEX 2023 X

    http://burkert.com/

  • 6

    Basic safety instructions

    3 BAsIC sAfETy InsTruCTIOns

    Thesesafetyinstructionsdonotmakeallowanceforany

    • Contingenciesandeventswhichmayariseduringtheinstallation,operationandmaintenanceofthedevices.

    • Localsafetyregulations–theoperatorisresponsibleforobservingtheseregulations,alsowithreferencetotheinstallationpersonnel.

    danger–highpressure.▶ Beforelooseningthelinesandvalves,turnoffthepressureandventthelines.

    riskofelectricshock.▶ Beforereachingintothedevice,switchoffthepowersupplyandsecuretopreventreactivation!

    ▶ Observeapplicable accidentprevention andsafety regulationsforelectricalequipment!

    riskofburnsandriskoffireifusedduringlong-termoperationthroughhotdevicesurface.

    Thesolenoidcoilcangetveryhotduringlong-termoperation.▶ Keepthedeviceawayfromhighlyflammablesubstancesandmediaanddonottouchthedevicewithbarehands.

    riskofexplosion.

    Thesolenoidcoilandvalvebodyformaclosedsystemafterinstallation.Whenusedinexplosion-riskareas,thereisariskofexplosionifthesystemisopenedintheoperatingstate.

    ▶ Donotremoveoropenthesystemduringoperation.riskofexplosionduetoelectrostaticdischarge.

    Intheeventofasuddendischargefromelectrostaticallychargeddevicesorindividuals,thereisariskofanexplosionintheexplosion-riskarea.

    ▶ Takesuitablemeasurestoensurethatnoelectrostaticdischargescanbuildupintheexplosion-riskarea.

    ▶ Donotusethedeviceinareaswheretherearepowerfulcharge-generatingprocesses,mechanicalreamingandcuttingprocesses,thesprayingofelectrons(e.g.inthevicinityofelectrostaticcoatingequipment)aswellaspneumaticallyconveyeddust.

    ▶ Cleanthedevicesurfacebygentlywipingitwithadamporanti-staticclothonly.

    toavoidtheriskofexplosion,thefollowingmustbeobservedforoperationinexplosion-riskareas:

    ▶ Informationonthetemperatureclass,ambienttemperature,degreeofprotectionandvoltageonthetypelabelforexplosion-riskareas.

    ▶ Installation,operationandmaintenancemayonlybeperformedbyqualifiedspecialists.

    ▶ Theapplicablesafetyregulations(includingnationalregulations)aswellasgeneraltechnicalstandardsmustbeobservedduringsetupandoperation.

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    PTB 14 ATEX 2023 X

  • 7

    General information

    ▶ Repairsmayonlybeperformedbythemanufacturer.▶ The device must not be exposed to any mechanical and/orthermalloadswhichexceedthelimitsspecifiedintheoperatinginstructions.

    ▶ Beforeopeningtheterminalbox,disconnectthepowersupply.

    generalhazardoussituations.

    Topreventinjury,ensure:▶ Securesystem/equipmentagainstunintentionalactivation.▶ Observethedirectionofflowduringinstallation.▶ After an interruption in thepower supply or pneumatic supply,ensure that theprocess is restarted in adefinedor controlledmanner.

    ▶ Don’tusethedeviceasaleverwhenscrewingthevalveintotheline.

    4 gEnErAl InfOrmATIOn

    4.1 Contact addresses

    germany

    BürkertFluidControlSystemsSalesCenterChristian-Bürkert-Str.13-17D-74653IngelfingenTel.+49(0)7940-1091111Fax+49(0)7940-1091448E-mail:[email protected]

    international

    Contact addressescanbe foundon the finalpagesof theprintedoperatinginstructions.

    AndalsoontheInternetat:www.burkert.com

    4.2 Warranty

    ThewarrantyisonlyvalidifthesolenoidcoilAC10isusedasintendedinaccordancewiththespecifiedapplicationconditions.

    4.3 Information on the internet

    OperatinginstructionsanddatasheetsforBürkertproductsareavailableonlineat:www.burkert.com

    english

    PTB 14 ATEX 2023 X

    http://www.buerkert.de/DEU/56.htmlhttp://burkert.com/

  • 8

    Product description

    5 PrODuCT DEsCrIPTIOn

    5.1 Design

    componentsofthesolenoidcoilac10:

    Bracket

    Connectioncable

    componentsofthevalve:

    Nut

    Coreguidetube

    Valvebodywithportconnection

    Coilhousing

    Unionnut

    Fig. 1: Solenoid coil Type AC10 with cable outletValvebodywithportconnection

    Coreguidetube

    Nut

    componentsofthevalve:

    componentsofthesolenoidcoilac10withterminalbox:

    Coilhousing

    Bracket

    Terminalbox

    Screw

    Circlip

    Lockscrew

    Washer

    Ringcablelugwithsupplycable

    Fig. 2: Solenoid coil Type AC10 with terminal box

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    PTB 14 ATEX 2023 X

  • 9

    Product description

    5.2 solenoid coil with cable outlet

    ThesolenoidcoiltypeAC10isanelectromagneticvalveactuatorforvariousBürkertvalves.Asaso-calledtop-mountedcoil,itisseparated100%fromthevalve.Thevalveisaclosedsystemevenifthecoilisremoved.

    Thesolenoidcoilconsistsof:

    • coilwinding,

    • coilhousing(madefromepoxy),

    • electricalconnectioncable,

    • bridgerectifier.

    Alternatingcurrentordirectcurrentcontrolispossible.

    ThesolenoidcoiltypeAC10isavailableinarangeofratingsdistributedacross2framesizes.Theinterfacebetweenthecoilandvalveisiden-ticalforbothframesizes.

    Thecoilisplacedoverthecoreguidetubeofthevalveandattachedwithanut.Itispositivelylockedtopreventturningrelativetothevalve.

    Theelectricalconnectioncableexitsperpendicular to thecoil axis.Thecableispermanentlyintegratedinthecoil.Theunionnutisnotdesignedtoberemoved.

    Anelectricalcontactismadebetweenthemetalcomponentsofthevalveandthecoilattheinterfacebetweenthecoilandthevalve.Allmetalcomponentsmustbegroundedviatheprotectiveconductorintheconnectioncable.

    5.3 solenoid coil with terminal box

    Thedesignofthesolenoidcoil is identicaltothedescriptionunder“5.2”, however a terminal box is also installed here (see “Fig. 2”).The terminal box is certified with the Type Examination CertificatePTB15ATEX1011UorIECExPTB15.0037U.

    The cable outlet direction can be selected according to the orderrequirements. The outlet direction can be changed subsequently,howeverthisrequiresaspecialtool1).Optionallyaconnectionsetisenclosedforadditionalpotentialequalization;todothis,observethespecificationsinchapter“8.2”.

    1) To do this, please contact your local Bürkert representative.

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    PTB 14 ATEX 2023 X

  • 10

    Application conditions of the devices

    6 APPlICATIOn COnDITIOns Of ThE DEvICEs

    6.1 special conditions

    6.1.1 Avoiding build-up of electrostatic charge

    Warning!

    riskofexplosionduetoelectrostaticdischarge.

    Intheeventofasuddendischargefromelectrostaticallychargeddevicesorindividuals,thereisariskofanexplosionintheexplosion-riskarea.

    ▶ Takesuitablemeasurestoensurethatnoelectrostaticdischargescanbuildupintheexplosion-riskarea.

    ▶ Donotusethedeviceinareaswheretherearepowerfulcharge-generatingprocesses,mechanicalreamingandcuttingprocesses,thesprayingofelectrons(e.g.inthevicinityofelectrostaticcoatingequipment)aswellaspneumaticallyconveyeddust.

    ▶ Cleanthedevicesurfacebygentlywipingitwithadamporanti-staticclothonly.

    6.1.2 short-circuit protection

    Afuse(max.3xIbinaccordancewithIEC60127-2-1)correspondingtotheratedcurrentmustbeconnectedaheadofeverysolenoidtoprotectagainstshortcircuits.

    • Ifthemagnethasverylowratedcurrents,thefusewiththelowestcurrentvalueaccordingtothestatedIECstandardisadequate.Thisfusemustbeconnectedseparatelyupstream.

    • The rated fusevoltagehas tobe thesameasorhigher than thespecifiednominalvoltageofthesolenoid.Theratedfusevalue isspecifiedonthetypelabel(seechapter“7.4”).

    • Theinterruptionratingofthefuselinkmustbethesameasorhigherthanthemaximumshort-circuitcurrenttobeacceptedattheinstal-lationsite(usually1500A).

    6.1.3 Block assembly

    Valveblocksarepreferablymadeupsothatallunitshavethesamecoilpowerconsumption.Ifdifferentcoilpowerconsumptionvaluesareusedinasinglevalveblock,thenthetechnicaldataforthecoilwiththehighestpowerratingmustbeusedtodeterminethetemperatureclass.Inthiscasetheambienttemperaturemustbenohigherthan+40°C.

    Thecoilwithterminalboxcannotbeconstructedasablockassembly.

    6.2 Operating conditions

    Thevalveprovidesacoolingfunctionforthesolenoidcoil.Thesolenoidcoilmaynotbeoperatedwithoutavalve.Thevalvebodymustmeetthefollowingrequirements:

    • MaterialMetal(brass,aluminium,stainlesssteel)orpolyamide

    • Minimumdimensions32mmx32mmx10mm

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    PTB 14 ATEX 2023 X

  • 11

    Technical data

    Alargervalvebodywithahigherheat-dissipatingcapabilitycanbeusedatanytime.

    Thesolenoidcoilsdesignedforindividualinstallationmaynotbeusedforblockassembly.

    Thesolenoidcoilsdesignedforblockassemblyaresuitableforbothblockassemblyandforindividualinstallation.

    6.3 Operating temperature range

    Observetheoperatingtemperaturerangespecifiedintheelectricaldataforalltypes.

    7 TEChnICAl DATA

    7.1 safety instructions

    Danger!

    riskofexplosion.

    Dangerous situations can result if the technical safety data andvaluesspecifiedonthetypelabelaren’tobservedorcannotbemet.

    ▶ Thedegreeofprotectionandtemperatureclassforuseofthedevicemustbeobserved.

    Exceedingthevoltagespecifiedonthetypelabelcreatesasafetyhazardsinceitcanleadtooverheatingofthedevice!

    ▶ Don’tconnectthedevicetoahighervoltagethanthatspecifiedonthetypelabel.

    7.2 Conformity

    The solenoid coil Type AC10 is compliant with the EC DirectivesaccordingtotheECDeclarationofConformity.

    7.3 standards

    TheappliedstandardswhichareusedtodemonstratecompliancewiththeECDirectivesarelistedintheECtypetestcertificateand/ortheECDeclarationofConformity

    english

    PTB 14 ATEX 2023 X

  • 12

    Technical data

    7.4 Type label for explosions-risk areas

    7.4.1 Identification of the solenoid coil

    Typelabelwithvalvespecifications

    solenoidcoilac10withsamplevalveandthepositionsofthetypelabel:

    TypelabelwithsolenoidcoilAC10

    specifications

    2023 XT4T130°C

    0049 XT4T130°C

    5 PX227 8 A

    274833

    12

    34

    56789

    10

    Fig. 3: Location and description of the explosion type label

    legend:

    position description

    1 ATEX,Certificateissuerandcertificatenumber

    2 ATEX,Explosionprotectionlabelling

    3 IECEx,Certificateissuerandcertificatenumber

    4 IECEx,Explosionprotectionlabelling

    5 TypelabelwithEx-code(last4digits)

    6 Nominalvoltage,nominalpower,nominalfusevalue

    7 Ambienttemperaturerange

    8 Serialnumber

    9 Dateofmanufacture

    10 Identificationnumber

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    PTB 14 ATEX 2023 X

  • 13

    Technical data

    7.4.2 Identification of the terminal box

    note!

    Attachmentoftheterminalboxchangestheignitionprotectiontype.

    solenoidcoilac10withterminalboxwithsamplevalveandthepositionsofthetypelabel:

    12

    34

    56789

    10

    2023 XT4T130°C

    0049 XT4T130°C

    5 PX22 JA127 8 A

    286863

    ebtb

    ebtb

    Fig. 4: Location and description of the explosion type labels

    legend:

    position description

    1 ATEX,Certificateissuerandcertificatenumber

    2 ATEX,Explosionprotectionlabelling

    3 IECEx,Certificateissuerandcertificatenumber

    4 IECEx,Explosionprotectionlabelling

    5 TypelabelwithEx-code(last4digits)

    6 Nominalvoltage,nominalpower,nominalfusevalue

    7 Ambienttemperaturerange

    8 Serialnumber

    9 Dateofmanufacture

    10 Identificationnumber

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    PTB 14 ATEX 2023 X

  • 14

    Technical data

    7.5 Electrical data for solenoid coils with cable outlet

    7.5.1 Coils for individual installation

    Universalcurrent,availablenominalvoltagesfrom12Vto240V,frequency0to60Hz

    code Overallwidthin

    mm

    tempera-tureclass

    ambienttem-peraturerange

    in°c

    nominalpowerinW

    PX22 32 T4 -40to+60 7.0

    PX23 40 T4 -40to+60 9.0

    PX25 32 T6 -40to+40 3.0

    PX26 40 T6 -40to+60 1.8

    PX27 32 T6 -40to+50 2.25

    PX29 32 T5 -40to+60 3.0

    PX31 32 T4 -40to+80 3.0

    7.5.2 Coils for block assembly

    Danger!

    riskofexplosionduetooverheating!▶ Don’tconnectthedevicetoahighervoltagethanthatspecifiedonthetypelabel.

    Universalcurrent,availablenominalvoltagesfrom12Vto240V,frequency0to60Hz

    code Overallwidthin

    mm

    tempera-tureclass

    ambienttem-peraturerange

    in°c

    nominalpowerinW

    PX24 32 T4 -40to+40 7.0

    PX28 32 T6 -40to+40 2.25

    PX30 32 T5 -40to+50 3.0

    7.5.3 Technical data of the connection cable

    Material2): Electronbeamcross-linkedpolyolefincopolymer

    Operatingtemperaturerange2): -55°Cto+145°Cforfixedinstallation

    Minimumbendingradius2): 4xouterdiameterforfixedinstallation

    Outsidediameter2): 6.2mm

    Design/function: 3xstrandedcopperwire0.75mm²/LNPE

    HalogenfreeinaccordancewithIEC60754-1

    TestedaccordingtoDINEN13617-1foruseingasolinepumps

    2) Specifications as per the manufacturer

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    PTB 14 ATEX 2023 X

  • 15

    Technical data

    Wireassignment:

    Wirecolor assignment

    green-yellow Protectiveconductor

    brown Coilconnection1

    blue Coilconnection2

    7.6 Electrical data for solenoid coils with terminal box

    Cableglandisnotincludedinthescopeofdeliveryandisoptionallyavailableasanaccessory(seeChapter“8”).

    7.6.1 Coils for individual installation

    Universalcurrent,availablenominalvoltagesfrom12Vto240V,frequency0to60Hz

    code Overallwidthin

    mm

    tempera-tureclass

    ambienttem-peraturerange

    in°c

    nominalpowerinW

    PX22+JA12 32 T4 -40to+60 7.0

    PX23+JA12 40 T4 -40to+60 9.0

    PX25+JA12 32 T6 -40to+40 3.0

    PX26+JA12 40 T6 -40to+60 1.8

    PX27+JA12 32 T6 -40to+50 2.25

    code Overallwidthin

    mm

    tempera-tureclass

    ambienttem-peraturerange

    in°c

    nominalpowerinW

    PX29+JA12 32 T5 -40to+60 3.0

    PX31+JA12 32 T4 -40to+60 3.0

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    PTB 14 ATEX 2023 X

  • 16

    Accessories

    8 ACCEssOrIEs

    8.1 Cable gland for terminal box

    Suitablecableglandsareavailableforuseoftheterminalbox.

    Cablegland isnot included in thescopeofdeliveryof thesolenoidcoilwith terminalboxandmustbeorderedsepa-rately.Cableglands fromothermanufacturersmayalsobeusediftheyaredesignedfortheinstallationlocationandcanbeinstalledcorrectly.Notethattheapplicationtemperatureofthecableglandmustbemin.15Kabovethemax.ambienttemperature.

    material clampingrange[mm]

    Operatingtemperature

    Ordernumber

    certificatenumber

    Plastic 7-13-40to+75°C

    773277 3)

    Brass 6-13 773278 4)

    material ip-pro-tection

    dustidentification

    gasidentification

    PlasticIP66 II2DExtbIIICDb II2GExeIICGb

    Brass

    3) PTB 13 ATEX 1015X; IECEx PTB 13.00034X4) PTB 04 ATEX 1112X; IECEx PTB 13.00027X

    8.2 External grounding connection for terminal box

    If solenoid coils feature a terminal box, connection terminals areenclosedfortheexternalgroundingconnection.

    If thepotentialequalization isnot tobeconnectedbyapipelineorby theuseofaplastic fitting, theconnectioncanbemadevia theexternalgroundingconnection.Itsuseisthereforeoptionalandmustbeassessedbytheoperator.

    Theconnectioncapacityoftheringcablelugis4-6mm2.Thecon-nectionismadeasshownin“Fig.7”.

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    PTB 14 ATEX 2023 X

  • 17

    Installation and removal

    9 InsTAllATIOn AnD rEmOvAl

    Danger!

    danger–highpressure.▶ Beforelooseningthelinesandvalves,turnoffthepressureandventthelines.

    riskofelectricshock.▶ Beforereachingintothedevice,switchoffthepowersupplyandsecuretopreventreactivation!

    ▶ Observeapplicable accidentprevention andsafety regulationsforelectricalequipment!

    riskofburnsorriskoffireifusedduringlong-termoperationthroughhotdevicesurface.

    ▶ Keepthedeviceawayfromhighlyflammablesubstancesandmediaanddonottouchthedevicewithbarehands.

    riskofshort-circuitduetodamagedconnectioncable.▶ Thecoilconnectioncablehavetobefixedandprotectedagainstdamage.

    riskofexplosion.

    Thesolenoidcoilandvalvebodyformaclosedsystemafterinstallation.Whenusedinexplosion-riskareas,thereisariskofexplosionifthesystemisopenedintheoperatingstate.

    ▶ Thesystemmustnotbedisassembledduringoperation.

    Danger!

    riskofexplosionduetoelectrostaticdischarge.

    Intheeventofasuddendischargefromelectrostaticallychargeddevicesorindividuals,thereisariskofanexplosionintheexplosion-riskarea.

    ▶ Takesuitablemeasurestoensurethatnoelectrostaticdischargescanbuildupintheexplosion-riskarea.

    ▶ Donotusethedeviceinareaswheretherearepowerfulcharge-generatingprocesses,mechanicalreamingandcuttingprocesses,thesprayingofelectrons(e.g.inthevicinityofelectrostaticcoatingequipment)aswellaspneumaticallyconveyeddust.

    ▶ Cleanthedevicesurfacebygentlywipingitwithadamporanti-staticclothonly.

    Warning!

    riskofinjuryfromimproperinstallation.

    ▶ Installationmaybecarriedoutbyauthorizedtechniciansonlyandwiththeappropriatetools.

    ▶ Securesystemfromunintentionalactivation.▶ Followingassembly,ensureacontrolledrestart.

    9.1 Installation

    Detailed installation instructions canbe found in theoper-ating instructions of the respective valve and/or online at:www.burkert.com

    english

    PTB 14 ATEX 2023 X

    http://burkert.com/

  • 18

    Installation and removal

    9.2 Electrical connection

    Danger!

    riskofelectricshock.▶ Beforereachingintothedevice,switchoffthepowersupplyandsecuretopreventreactivation.

    ▶ Observeapplicable accidentprevention andsafety regulationsforelectricalequipment.

    Thereisariskofelectricshockifthereisnoelectricalcontactbetweenthemetalpartsofthevalveandtheprotectiveconductorofthecoil.

    ▶ Alwaysconnecttheprotectiveconductor.▶ Testforcontinuitybetweentheprotectiveconductorofthecoilandthecoreguidetubeofthevalve.

    ifsolenoidcoilsfeatureaterminalbox,alsoobservethefollowing:

    ▶ Insertpermanentlyinstalledcablesandlinesonly.▶ Useasuitablecableand lineentry(seechapter“8”).Observespecificationsintheenclosedoperatinginstructions.

    ▶ Intheterminalboxconnectonlywireswhichhavearatedconnec-tionbetween0.75mm2and1.5mm2.

    ▶ Tightenterminalscrewsto1.2Nm.▶ Lockhousingcoverproperly.Tightenlockscrewto2Nm.▶ Checkcontinuityoftheprotectiveconductorconnection.▶ Beforeopeningthehousingcover,disconnectthepowersupply.▶ Connectmaximumtwoconductorstoeachterminalpoint.

    ▶ Temperatureresistanceofthecablemustbemin.15Kabovethemax.ambienttemperature.

    ▶ Whenusingflexiblelines,usewireendferrules.

    9.2.1 solenoid coils with cable outlet

    TheconnectioncableisencapsulatedwiththesolenoidcoilTypeAC10andcannotberemoved.Observetheindicatedvoltageaccordingtothetypelabel.

    9.2.2 solenoid coils with terminal box

    position terminalassignment

    Protectiveconductorconnection

    1Neutralconductorcon-nection/-Pol

    2Phaseconnection/+Pol

    green-yellow

    blue

    brown

    Fig. 5: Terminal box

    FuseofType1058mustnotbeusedinthepotentiallyexplosivearea.

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    PTB 14 ATEX 2023 X

  • 19

    Installation and removal

    Screw

    Circlip

    Clampingbracket

    Connectionline

    Washer

    Fig. 6: Protective conductor connection

    Screw

    Circlip

    Washer

    Washer

    Ringcablelugwithsupplyline

    Fig. 7: Connection of external potential equalization

    9.3 removal

    Danger!

    danger–highpressure.▶ Beforelooseningthelinesandvalves,turnoffthepressureandventthelines.

    riskofelectricshock.▶ Beforereachingintothedevice,switchoffthepowersupplyandsecuretopreventreactivation!

    ▶ Observeapplicable accidentprevention andsafety regulationsforelectricalequipment!

    Warning!

    riskofinjuryfromimproperremoval.

    ▶ Removalmaybecarriedoutbyauthorizedtechniciansonlyandwiththeappropriatetools.

    riskofinjuryduetomediaescapingfromleakyconnections.▶ Sealtheconnectionlinescarefully.

    → Separatetheelectricalconnections.→ Separatethevalvebodyfromthepipeline.

    note!

    malfunctionsduetodirt!• RemovetheoldPTFEtapefromtheconnectionsduringre-installs.

    Taperesiduemustnotgetintothepipeline.

    english

    PTB 14 ATEX 2023 X

  • 20

    Start-up

    10 sTArT-uP

    Warning!

    riskofinjuryfromimproperoperation.

    Improperoperationmayresultininjuriesaswellasdamagetothedeviceandtheareaaroundit.

    ▶ Beforestart-up,ensurethattheoperatingpersonnelarefamiliarwith and completely understand the contents of the operatinginstructions.

    ▶ Observethesafetyinstructionsandintendeduse.▶ Onlyadequatelytrainedpersonnelmaystartuptheequipmentorthedevice.

    Beforestartingupthedevice,ensurethat:

    → thedevicehasbeeninstalledcorrectly,→ theconnectionhasbeenmadeproperly,→ thedeviceisnotdamaged.

    11 mAInTEnAnCE, rEPAIr, TrOuBlEshOOTIng

    11.1 maintenance work

    ThesolenoidcoilAC10aremaintenance-freewhenoperatedundertheconditionsdescribedinthismanual.

    11.2 repair

    Danger!

    dangerduetoimproperrepairs.

    Thesafetyand functionalityof theAC10coil andcorrespondingsolenoidvalvefollowingarepairareonlygiveniftherepairworkwasperformedbythemanufacturer.

    ▶ Onlyhavethedevicerepairedbythemanufacturer.

    11.3 Troubleshooting

    Ifmalfunctionsoccur,ensurethat:

    → thedevicehasbeeninstalledcorrectly,→ theconnectionhasbeenmadeproperly,→ thedeviceisnotdamaged,→ thevoltageandpressurehavebeenswitchedon,→ thepipelinesarefree.

    english

    PTB 14 ATEX 2023 X

  • 21

    Transportation, Storage, Disposal

    12 TrAnsPOrTATIOn, sTOrAgE, DIsPOsAl

    note!

    transportdamages!

    Inadequatelyprotectedequipmentmaybedamagedduringtransport.

    • Duringtransportationprotectthedeviceagainstwetanddirtinshock-resistantpackaging.

    • Avoidexceedingordroppingbelowtheallowablestoragetemperature.

    incorrectstoragemaydamagethedevice.

    • Storethedeviceinadryanddust-freelocation!

    • Storagetemperature:-40...+55°C.

    damagetotheenvironmentcausedbydevicecomponentscontaminatedwithmedia.

    • Ensurethedeviceandpackagingaredisposedofinanenviron-mentallysoundmanner.

    • Observeapplicableregulationsrelatingtorefusedisposalandtheenvironment.

    english

    PTB 14 ATEX 2023 X

  • 22

    Transportation, Storage, Disposal

    english

    PTB 14 ATEX 2023 X

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