ptc ptc drivelines an iso 9001 : 2015 certified ...with over 35 years of r&d experience in the...

8
PTC DRIVELINES PTC ® ISO 9001-2015 REGISTERED FIRM CERT No. : IN/17/4015 AN ISO 9001 : 2015 CERTIFIED COMPANY

Upload: others

Post on 03-Nov-2020

1 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: PTC PTC DRIVELINES AN ISO 9001 : 2015 CERTIFIED ...With over 35 years of R&D Experience in the field of Power Train Systems and Components, Mr. V. CHANDRAMOHAN, C.E.O. contributes

PTC DRIVELINESPTC®

ISO 9001-2015 REGISTERED FIRMCERT No. : IN/17/4015

AN ISO 9001 : 2015 CERTIFIED COMPANY

Page 2: PTC PTC DRIVELINES AN ISO 9001 : 2015 CERTIFIED ...With over 35 years of R&D Experience in the field of Power Train Systems and Components, Mr. V. CHANDRAMOHAN, C.E.O. contributes

Vietnam, Thailand, Italy, Germany, Kazakhstan, Dubai, Argentina, USA, Greece, Russia, Argentina Etc.,

are well equipped with Quality Control / Testing facilities and skilled workforce. The raw

materials used are made of High Quality Alloy Steel Forgings, processed at World Quality

Standards, for Product Reliability. Stringent Quality measures are adopted for zero defects. Drive

Shafts are dynamically balanced as per Balance Grade G16 ISO 1940. Our products are OEM Test

Certified.

Self Lubricated Universal Joints • Maintenance ‐free products• No down�me of Equipment for Re‐Lubrica�on• Great advantage to end users & user friendly

Sealed Bearings • Retains Life �me Grease and fully prevents entry of mud/ dust / water into Bearings

• Longer Service Life

Self Locked Bearing cups • No weld strips used to hold opposite cups • No chance of detachment of cups in transit

Exporting countries

Product Quality

Advantages of “PTC” Products

We are a leading Manufacturer of Innovative Maintenance-free Auto Components. We are an ISO 9001:2008 Quality Management System Certified Firm, with an objective of meeting growing demand of Quality spares worldwide, for the requirements of Off - Highway / Earthmoving Equipments in Mining sectors and for Diesel Locomotives. Our Manufactured Products are Trade Mark Registered as “PTC”. The Performance and Quality of PTC products are widely accepted by OEMs and end users.

With over 35 years of R&D Experience in the field of Power Train Systems and Components,Mr. V. CHANDRAMOHAN, C.E.O. contributes his major strength in bringing a wide range of Innovative “Self Lubricated” (Maintenance free) “C” type Universal Joints and Drive Shafts / Cardan Shafts of varied lengths. The Universal Joints are user - friendly, designed for Sealed and Self Locked Bearing cups to arrive at Maintenance - free operation.

e

W

WITH END ADAPTORS WITH SLIP NON SLIP WITH CENTER PLATE

Types of Drive Shafts

WITH SUPPORT BEARING

Page 3: PTC PTC DRIVELINES AN ISO 9001 : 2015 CERTIFIED ...With over 35 years of R&D Experience in the field of Power Train Systems and Components, Mr. V. CHANDRAMOHAN, C.E.O. contributes

SERIES

A

B

C

D

E

F

G

H

I

HOLE PITCH

HOLE PITCH

PILOT DIA

BOLT HOLE DIA

BOLT SIZE

TUBE DIA & WALL

THICKNESS

SLIP

TORQUE CAPACITY

T cs [ NM ]

MAX.

OPERATING ANGLE

Application : OFF HIGHWAY VEHICLES

5C

88.90

42.90

115.06

10.5

3/8"‐24 UNF

Ø

73 x 7.0

80

5650

30°

6C

114.30

42.90

140.46

10.5

3/8"‐24 UNF

Ø

73 x 7.0

80

7230

30°

7C

117.48

49.20

148.38

13.5

1/2"‐20UNF

Ø

89 x 7.6

102

10700

30°

8C

174.60

49.20

206.32

13.5

1/2"‐20UNF

Ø

89 x 7.6

102

15500

30°

8.5C

123.83

71.44

165.1

13.5

1/2"‐20UNF

Ø114.3 x 13.5

102

20300

30°

9C

168.25

71.44

209.52

13.5

1/2"‐20UNF

Ø114.3 x 13.5

& Ø127x 12

102 / 127

27400

30°

9.5C

168.25

71.44

209.52

13.5

1/2"‐20UNF

Ø114.3 x 13.5

& Ø127x 12

102 / 127

27400

30°

10C

165.10

92.10

212.7

15.0/17.0

M14x1.5 /

5/8”‐

18UNF

Ø141.3 x 12.7

80 / 102

39700

30°

10.5C

172.72

88.90

222.17

17.0

5/8”‐18UNF

Ø141.3 x 12.7 80 / 102

39700

30°

11C

172.72

88.90

222.17

21.0

M20 x 2.5

Ø141.3 x 12.7 80 / 102

41600

30°

12C

241.35

92.10

288.9

15.0

M14 x 1.5

Ø141.3 x 12.7 80 / 102

62200

30°

14C

270.00

134.88

338.8

19.0

M18 x 1.5

Ø219.1 x 15.1

127 / 150

120600 30°

14.5C

252.00

107.00

310.00

23.0

M22 x 1.5

Ø168.3x18.3

127 108200

30°

15C

199.94

99.98

259.58

21.0

M20 x 2.5

Ø168.3x18.3

127 75400

30°

Application : FOR LOCOMOTIVES & INDUSTRIAL

LIGHT 168.25 71.44 209.52 13.5 1/2"‐20UNF Ø114.3 x 13.5 & Ø127x 12

102 / 127 27400 30°

MEDIUM 172.7 88.9 222.17 17.0 5/8”‐18UNF Ø141.3 x 12.7 80 / 102 39700 30°

HEAVY 205 104 272.9 25.0 M24 x 1.5 Ø168.3x18.3 125 75400 30°

Product RangeProduct Range

PTC “C” type “Universal Joints” are conforming to International Standards to ensure Fitment, for the Joints

sizes 5C ,6C ,7C,8C, 8.5C, 9C, 9.5C, 10C, 10.5C, 11C, 12C, 14C, 14.5C, 15C, W12, W18 and W38

5C 88.90 42.90 115.06 3/8"‐24 UNF Ø 73 x 7.0 80 5650 30°

6C

114.30

42.90

140.46

3/8"‐24 UNF

Ø

73 x 7.0

80

7230

30°

7C

117.48

49.20

148.38

1/2"‐20UNF

Ø

89 x 7.6

102

10700

30°

8C

174.60

49.20

206.32

1/2"‐20UNF/

Ø

89 x 7.6

102

15500

30°

8.5C

123.83

71.44

165.1

1/2"‐20UNF

Ø114.3 x 13.5

102

20300

30°

9C

168.25

71.44

209.52

1/2"‐20UNF

Ø114.3 x 13.5

/ Ø127x 12

102 / 127

27400

30°

9.5C

168.25

71.44

209.52

1/2"‐20UNF

Ø114.3 x 13.5

/ Ø127x 12

102 / 127

32880

30°

10C

165.10

92.10

212.7

M14x1.5 /

5/8”‐

18UNF

Ø127 x 12

80 / 102

39700

30°

10.5C

172.72

88.90

222.17

5/8”‐18UNF

Ø127 x 12

80 / 102

41600

30°

11C

172.72

88.90

222.17

M20 x 2.5

Ø141.3 x 12.7

80 / 102

41600

30°

12C

241.35

92.10

288.9

M14 x 1.5

Ø141.3 x 12.7

80 / 102

62200

30°

14C

270.00

134.88

338.8

M18 x 1.5

Ø219.1 x 15.1

127 / 150

120600

30°

14.5C

252.00

107.00

310.00

M22 x 1.5

Ø168.3x18.3

127

108200

30°

15C

199.94

99.98

259.58

M20 x 2.5

Ø168.3x18.3

127

75400

30°

& Ø127x 12 127

HEAVY 205 104 272.9 M24 x 1.5 Ø168.3x18.3 125 75400 30°

M12 x 1.75

M12 x 1.75

SERIESHOLE PITCH

HOLE PITCH

PILOT DIA

BOLT SIZETUBE DIA &

WALL THICKNESS

SLIPTORQUE

CAPACITYT cs [ NM ]

MAX.

OPERATING ANGLE

LIGHT 168.25 71.44 209.52 1/2"‐20UNF 114.3 x 13.5/ 102 / 27400 30°

MEDIUM 172.7 88.9 222.17 5/8”‐18UNF Ø141.3 x 12.7 80 / 102 39700 30°

Ø

Application : FOR LOCOMOTIVES & INDUSTRIAL

Application : OFF HIGHWAY VEHICLES

A B E F G H IC

A

B

Page 4: PTC PTC DRIVELINES AN ISO 9001 : 2015 CERTIFIED ...With over 35 years of R&D Experience in the field of Power Train Systems and Components, Mr. V. CHANDRAMOHAN, C.E.O. contributes

Product List of SPIDER ASSLYS / CROSS & BRGS /UNIVERSAL JOINTS

S.No. Equipment Model Spider Assy

1 Komatsu HD 785-7 Front 561-20-71100 / 562-20-31101 1001

2 Komatsu HD 785-7/WA800-3 / Rear 42C-20-12621/562-20-32100/ 1002 WA900-3/ WA1200-3 42C-20-12620

3 Komatsu HD 785-5 Front 561-20-61100 1040

4 Komatsu HD 785-5 Rear 561-20-62100 1041

5 Komatsu HD785-2 Front 562-20-11100 /281-20-12201 1012

6 Komatsu HD 785-2 Rear 561-20-12102 / 568-20-12103 1013

7 Komatsu HD 465-7, 7R, 7EO , WA450-6, Front 421-20-32621 1010 WA470-5, WA470-6, WA480-5, WA480-6

8 Komatsu HD 465-7, 7R, 7EO/ WA700-1 , Rear 428-20-12620 1011

9 Komatsu HD 325-6,7R Front 569-20-61100 / 569-20-61109 1037

10 Komatsu HD 325-6,7R Rear  569-20-62100 1038

11 Komatsu HM 400–2R -  56B-20-13910 1042

12 Komatsu HD 400- 2R _ 56B-20-11910 1045

13 Komatsu HD 400 - 2R _ 56B-20-12910 1046

14 Komatsu HD 400 - 2R _ 56B-20-15910 1047

15 BEML BH100 Front 953-PI-11027 /953-PD-10099 1003

16 BEML BH100 Rear 953-PI-11043 /953-PD-02103 1004

17 BEML BH85 Front 985-UJ-03016 1012

18 BEML BH85 Rear 985-PZ-03018 / 985-PZ-03026 1066

19 BEML BH50M/BH60/210M/BH35 Front 955-EI-03082 / VJ4057 / 56620102000/VE8331/ TV1499 1005

20 BEML BH50M / 210M / BH60 Rear 955-EI-03058/955-EI- 03033/ 1006 955-EI-03017/VE8333

21 BEML BH40 Front 778-PI-02053 1026

22 BEML BH40 Rear 778-PI-02078 1027

23 BEML BH35-2 Main 787-PI-03081 / 787-PI-03147 / 955-EI-03058

24 CAT 773 Main 9V7710 / 173-0889/172-7634/ 8W9912 1007

25 CAT 777 C / 777D Main 1060933/2G4157/172-5232/ 172-5235 / 8P8132 / 8W9435 / 2G4080 1008

26 CAT 785 Main 8X0432 1009

27 HM 1035 Front & Rear 81805356 / 81019082 1019

28 HM 2021/Terex 72-21B Loader Front & Rear  81804335/ 9033903/ 9033904 1021

29 Komatsu / BEML D 50 Dozer Main 131-10-46110 1015

30 Komatsu / BEML D155A1 Dozer Main   175-20-00060 1016

31 Komatsu/BEML D355 Dozer Main   195-20-11100 1017

32 Komatsu/BEML D475 Dozer Main 135-UJ-03018 1018

33 BEML BG 825 Grader Main 452-PZ-02029 / 235-20-11110 1022

34 Volvo G990 /G930 Grader Engine-Trans  VOE12731894/ VOE12731895 1023

35 Volvo G930 Grader Engine-Trans  VOE12731893 1024

36 Volvo G990 /G930 Grader Trans Output  VOE12742792/ VOE12731896 1025

37 Komatsu WA 500-3 Wheel Loader Engine-Trans  425-20-11620 1028

38 Komatsu WA500-3 Wheel Loader Trans output 421-20-12620 1029

38 Komatsu WA600-6R Wheel Loader Engine-Trans  425-20-32610 1030

39 Komatsu WA600-6R Wheel Loader Trans output  426-20-32620/56B-20-13910 1031

40 Komatsu WA600-3R Wheel Loader Trans output 426-20-12620 /426-20-14620/426-20-13640 1032

41 Locomotives Engine - Trans 460-02-030 / 04S0035 1034

42 Locomotives Trans - Axle 460-02-010 / 04S0034 1035

43 Locomotives Axle - Axle 460-02-020 / 04S0046 1036

Location PTC P.No.

Note : The OE Part Numbers shown are only for reference

Page 5: PTC PTC DRIVELINES AN ISO 9001 : 2015 CERTIFIED ...With over 35 years of R&D Experience in the field of Power Train Systems and Components, Mr. V. CHANDRAMOHAN, C.E.O. contributes

Product List of DRIVE SHAFTS/ CARDAN SHAFTS/PROPELLER SHAFTSS.

No. Description Drive Shaft ( Part No. - Ref.)Location PTC P.No.

Note : The OE Part Numbers shown are only for reference

Page 6: PTC PTC DRIVELINES AN ISO 9001 : 2015 CERTIFIED ...With over 35 years of R&D Experience in the field of Power Train Systems and Components, Mr. V. CHANDRAMOHAN, C.E.O. contributes

LIST OF H.T. FASTENERS

S.No. Description OE Part No. PTC P.No.Location

LIST OF FLANGE

S.No. Application OE Part No. / Description PTC P.No.Location

1 BH100 Trans Output 985-TM-51859 5001

2. BH100 Trans Input 953-TC-52029 5002

3 CAT 35T Dumpers PTO Flange 81020097 5003

4 CAT 35T Dumpers Trans Input Flange 81020098 5004

5 CAT 35T Dumpers Trans Output Flange 81019068 5005

6 CAT 35T Dumpers Differential Flange 81019351 5006

7 Sandvik LDPT Tramsmission out Yoke 4697492 5007

8 Sandvik LDPT Engine Output 4697595 5008

9 Sandvik LDPT Front & Rear axle 69040380 5009

10 Sandvik LDPT Transmission Input 4697495 5010

1 Komatsu HD465-7R, HD785-7 Wheel Bolt Front & Rear 569-22-72850 3001

2 Komatsu HD465-7R, HD785-7 Wheel Bolt Front & Rear 569-22-72860 3002

3 Komatsu HD465-7R, HD785-7 Wheel Nut Front & Rear 569-22-72870 3003

4 Komatsu HD465-7R, HD785-7 Washer Front & Rear 569-22-72840 3021

5 Beml 50T / 60T Dumpers Bolt Rear / Front 955-EI-11206 /566201000100 / VE7879 /VE8334 3004

6 HM /CAT 773 Dumpers Bolt Main 81024040 / 9V3811 3005

7 BEML 35T Bolt Main TR7419 3004

8 BH100 – Bolt Rear Driveline Bolt 953-PZ-11142 3009

9 CAT 777 Bolt Main Driveline Bolt 8B5144 / 0S2318 3010

10 HD465-7R / HD 325-6 Front Driveline Bolt 421-20-12690 / 566-20-41220 3011

11 HD465-7R- Bolt / HD 325-6 Front Driveline Bolt 01050-61260 / 569-20-61810 3012

12 HD465-7R Bolt / HD 325-6 Rear Driveline Bolt 428-20-12690 281-20-12320 3013 /

13 HD465-7R Bolt / HD 325-6 Rear Driveline Bolt 01050-61470 / 510-20-12820 3014

14 HD785-7 Bolt Front Driveline Bolt 562-20-31801 3015

15 HD785-7 Bolt Front Driveline Bolt 01010-62085 3016

16 HD785-7 Bolt Rear Driveline Bolt 42C-20-12690 3017

17 HD785-7 Bolt Rear Driveline Bolt 01050-61895 3018

18 BH60 Rear Stud TX 4163 3024

19. BH60 Front Stud WA 4633 3025

20. BH60 Nut TW 1745 3026

21. Komatsu HM 400-2R - 426-20-21550 / 426-20-21610 3027

22. Komatsu HM 400-2R - 426-20-21550 / 426-20-21610 3028

23. Komatsu HD 785-5 Front 426-20-12690 3029

24. Komatsu HD 785-5 Rear 510-20-12811 3030

25. Komatsu HD 785-5 Rear 510-20-12820 3031

26. Komatsu HD 785-2 Front & Rear 510-20-12810 3032

27. Komatsu HD 785-2 Front & Rear 561-20-11810 3033

Note : The OE Part Numbers shown are only for reference

Page 7: PTC PTC DRIVELINES AN ISO 9001 : 2015 CERTIFIED ...With over 35 years of R&D Experience in the field of Power Train Systems and Components, Mr. V. CHANDRAMOHAN, C.E.O. contributes

1. UNIVERSAL JOINTS :

B

A

C

For your requirement of “C” Type Uniersal

Joint, the following Input data’s are required,

as in Fig 1.1

1. Parrallel Pitch Distance A = ____________

2. Across Pitch Distance B = ____________

3. Hole Diameter C = ____________

2. DRIVELINES :

2.1. DRIVELINE (WHEN LYING ON TABLE)

Fig: 1.1

2.2 DRIVELINE WHEN FITTED ON VEHICLE

Fig: 2.2

1.1. “C” TYPE UNVIERSAL JOINT

For your requirement of “Driveline” the

following input data are required, as in fig 2.1

1. Fully Compressed Length A = ____________

without Crosses

2. Parrallel Pitch Distance B = ____________

3. Across Pitch Distance C = ____________

4. Hole Diameter D = ____________

When Driveline is fitted on a vehicle measure

the distance “A” length between input and

output flange surfaces (A) as in fig 2.2

Installed Length A = ____________

CUSTOMER ENQUIRY / REQUIREMENT IDENTIFICATION

Fig: 2.1

FULLY COMPRESSED LENGTH = A B

C

D

Page 8: PTC PTC DRIVELINES AN ISO 9001 : 2015 CERTIFIED ...With over 35 years of R&D Experience in the field of Power Train Systems and Components, Mr. V. CHANDRAMOHAN, C.E.O. contributes

PTC PRODUCTS

PTC DRIVELINES TEL : +91-44-2225 1838T.Fax : +91-44-2225 1838(Mob) : +91-94440 83462E MAIL: [email protected] [email protected] : www.ptcdrivelines.com

Video : www.ptcdrivelines.com/video.html

PTC®

No.37-A, MUTHURAMALINGAM STREET,

EKKATTUTHANGAL, GUINDY, CHENNAI - 600 032, (TN) INDIA.