pts100r parts manual - prodem attachments

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FORESTRY

TREE SHEAR

PTS100R

PARTS

MANUAL


1 REPLACEMENT PARTS

1. ASSISTANCE The manufacturer is always available to provide any information about the use, maintenance and installation of the attachment. The customer should present questions in clear terms, with references to this Manual and the instructions listed. 2. REPLACEMENT PARTS

Contact the manufacturer for any replacement parts. ALWAYS USE ORIGINAL REPLACEMENT PARTS.

For the management of replacement parts, PRODEM Global Ltd provides the following form that allows the easy identification of the part to be requested. The use of other than original replacement parts is discouraged and, if that should happen, the guarantee (if still in effect) will be void and the manufacturer will not be liable for damage or personal injury deriving from the use of the attachment. To request replacement parts, fill in the attached form, taking care to follow the instructions.

In order to interact more effectively with our technicians when ordering replacement parts, please follow this procedure: Call the replacement parts service of PRODEM Global Ltd and explain the type of malfunction

encountered; Describe the part that is not working (even with the help of a photograph); Order the part using the order form on the next page; Indicate the shipping method. If this item is not specified, while dedicating particular care to

this service PRODEM Global Ltd will not be liable for any delivery delays due to force majeure. The recipient is always responsible for shipping expenses.

ATTENTION!

We recommend faithfully reproducing the form in question (even by photocopying it)

to avoid mistakes. Fill in the references to the table carefully and send it to the

manufacturer.

ATTENTION!

PRODEM Global Ltd will not be liable for breakage, malfunctions, personal injury or

property damage deriving from the use of other than original parts.


REPLACEMENT PARTS REQUEST FORM

ATTACHMENT DATA

Attachment type: PTS Forestry Tree Shear

Model:

Serial no.:

Year of manufacture:

Customer:

Replacement parts order

date:

LIST OF PARTS TO BE ORDERED

Qty Description Code

SHIPPING SERVICE

To be completed and sent by e-mail or fax to: [email protected]


2 ATTACHMENT

1.1 ATTACHMENT EXPLODED VIEW


1.2 ATTACHMENT REPLACEMENT PARTS LIST

Art. Qty. Description Code

1 16 TCEI UNI 5931 cl 8.8 M10x30 Screw BA01A00310 2 11 TSEI PG UNI 5933 cl 10.9 M14x55 Screw BA01B00435 4 1 TE UNI 5739 cl 8.8 M8x35 IF Screw BA01F00252 5 4 TE UNI 5739 cl 8.8 M10x30 IF Screw BA01F00311 6 6 TE UNI 5739 cl 8.8 M12x25 IF Screw BA01F00370 7 6 TE UNI 5739 cl 8.8 M12x30 IF Screw BA01F00371 8 4 TE UNI 5739 cl 8.8 M12x35 IF Screw BA01F00372 9 10 TCEI UNI 5931 cl 10.9 M16x45 Screw BA01H00493 10 8 TCEI UNI 5931 cl 10.9 M16x60 Screw BA01H00496 11 11 UNI 7473 8G M14 Self-Locking Nut BA10L00007 12 4 GUK M25x1.5 Lock Nuts BA11G00006 13 3 GUK M35x1.5 Lock Nuts BA11G00008 15 4 Nord-Lock M10 Washer BA13N00007 16 16 Nord-Lock M12 Washer BA13N00008 17 11 Nord-Lock M14 Washer BA13N00009 18 18 Nord-Lock M16 Washer BA13N00010 19 4 Nord-Lock M24 Washer BA13N00014 20 4 UNI7663-A M10x1 Greaser BA15A00004 21 2 Ø13.5 Pipe Ring BA35000011 22 1 Support BA35000013 23 1 R9R Pipe 1/2” L=380 BB0100766 24 1 R9R Pipe 1/2” L=380 BB0100767 25 2 R9R Pipe 1/2” L=800 BB0100768 26 1 R2AT Pipe 1/4” L=570 BB0100769 27 1 R2AT Pipe 1/4” L=540 BB0100770 28 1 R2AT Pipe 1/4” L=900 BB0100771 29 1 R2AT Pipe 1/4” L=900 BB0100772 30 1 R2AT Pipe 1/4” L=450 BB0100773 31 1 1/4” 8sp Gauge Fittings BB05K0001 32 2 BSP Thread SAE 6000 3/4”-3/4” BB05LBC03 33 2 90° Flanges BSP Thread SAE 6000 3/4”-3/4” BB05LBF03 34 2 90° Bent 1/4” BSP Compact M-F BB05LGA02 35 3 90° Bent 1/4” BSP Compact M-M BB05LGB002 36 1 90° Bent 3/8” BSP Compact M-M BB05LGB03 37 1 ¼” BSP Nipples BB05N01002 38 2 Reduction Nipples 1/4”x3/8” BSP BB05N0202 39 8 Reduction Nipples 3/4”x1/2” BSP BB05N0210 40 1 Reduction Nipples 1/2”x1/4” BSP BB05N0214 41 3 1/4” Bonded Washer BB05QG0002 42 1 3/8” Bonded Washer BB05QG0003 43 2 1/2” Bonded Washer BB05QG0004 44 8 3/4” Bonded Washer BB05QG0006 45 2 1/2” Extension Male/Female BSP L=46 BB05RP026 46 2 1/4” BSP Cup BB05VG0002 47 4 O-Ring 3/4” SAE BB11S0014 48 1 Valve BB4000087 49 1 Hydraulic Cylinder CILID0164 50 1 Hydraulic Cylinder CILID0165 51 1 Pin F10020075 52 1 Pin F10020076



53 2 Pin F10020077 54 1 Pin F10020078 55 1 Pin F10020082 56 1 Pin F10020083 57 1 Shim F60000589 58 2 Shim F60000590 59 2 Shim F60000591 60 8 Shim F60000592 61 1 PTS100R Frame GSDWT0055 62 1 PTS100E Jaw KRDWTG003 63 1 PTS100R Blade LDWT00031 64 2 Connecting Rod LDWT00032 65 1 PTS100R Jaw LDWT00033 66 1 PTS100R Right Jaw LDWT00034 67 1 PTS100T Left Jaw LDWT00035 68 1 Target “CE” MAT000003 69 3 Ring NC075B036 70 2 Pin-Stop PF0000231 71 1 Cover PPDR00201 72 1 Cover PPDR00205 76 1 Cover RDWT00064


2.1. ATTACHMENT EXPLODED VIEW - JAW


2.2. ATTACHMENT REPLACEMENT PARTS LIST – JAW


1 8 TE UNI 5739 cl 8.8 M10x30 IF Screw BA01F0311 2 8 TE UNI 5739 cl 8.8 M10x35 IF Screw BA01F0312 3 1 TE UNI 5739 cl 8.8 M12x80 IF Screw BA01F0381 4 2 UNI 5588 M12 Nut BA10A0006 5 8 UNI 7473 6S M10 Self-Locking Nut BA10G0005 6 4 GUK M25x1.5 Lock Nuts BA11G0006 7 8 UNI 6592 M10 B Washer BA13B0007 8 16 Nord-Lock M10 Washer BA13N0007 9 4 Nord-Lock M24 Washer BA13N0014 10 3 UNI7663-A M10x1 Greaser BA15A0004 11 1 UNI-ISO 8752-5x25 Elastic Pin BA18JG025 12 1 Spring BA23T0004 13 1 DIN 582 – M12 Eye Bolt BA32F0004 14 2 90° Bent 1/4” BSP Compact M-M BB05LGB02 15 2 1/4” Bonded Washer BB05QG002 16 2 1/4” BSP Cup BB05VG002 17 1 Hydraulic Cylinder CILID0163 18 1 Pivot with hole F10010114 19 1 Pin F10020079 20 2 Pin F100200080 21 1 Pin F10020081 22 1 Pin-Stop F20020351 23 4 Shim F60000592 24 1 PTS100R Frame LDW00036 25 1 PTS100R Central Accumulator Arm LDWT00037 26 1 Jaw LDWT00038 27 2 Cover PPDR00205


5. ROTATION EXPLODED VIEW


6. ROTATION REPLACEMENT PARTS LIST


1 2 TCEI UNI 5931 cl 8.8 M6x20 Screw BA01A0188 2 3 TCEI UNI 5931 cl 8.8 M8x90 Screw BA01A0261 3 4 TE UNI 5739 cl 8.8 M10x20 IF Screw BA01F0308 4 3 TE UNI 5739 cl 8.8 M16x100 IF Screw BA01F0503 5 8 TCEI UNI 5931 cl 10.9 M8x50 Screw BA01H0254 6 2 TCEI UNI 5931 cl 10.9 M12x35 Screw BA01H0371 7 21 TCEI UNI 5931 cl 10.9 M16x60 Screw BA01H0496 8 11 UNI 7473 6S M8 Self-Locking Nut BA10G0004 9 3 UNI 7474 M16 Self-Locking Nut BA10N0008 10 11 Nord-Lock M8 Washer BA13N0006 11 4 Nord-Lock M10 Washer BA13N0007 12 2 Nord-Lock M12 Washer BA13N0008 13 24 Nord-Lock M16 Washer BA13N0010 14 2 UNI7663-A M10x1 Greaser BA15A0004 15 2 Ø12 Pipe Ring BA3500009 16 1 3/8” BSP Nipples BB05N0103 17 6 3/4” BSP Nipples BB05N0106 18 5 Reduction Nipples 1/2”x3/8” BSP BB05N0203 19 4 Reduction Nipples 1/8”x M10x1 BB05N0502 20 2 1/8” Bonded Washer BB05QG001 21 5 3/8” Bonded Washer BB05QG003 22 11 1/2” Bonded Washer BB05QG004 23 6 3/4” Bonded Washer BB05QG006 24 2 Reduction 1/2”x3/8” Gas BB05RG006 25 2 3/8” Screw for Adjustable Eye BB05TG003 26 2 1/2” Screw for Adjustable Eye BB05TG004 27 2 Pipe BB0100728 28 2 Pipe BB0100730 29 2 Pipe BB0100731 30 1 Fifth Wheel BB2000027 31 1 Rotating Distributor (D085040200) BB2500010 32 1 Hydraulic Motor (BR80) BB3500021 33 1 Anti-Shock Valve BB4000039 34 1 CDL 106W Solenoid Valve BC100001 35 1 Saddle Rotation Unit Assembly LDSR00056 36 1 Flange LPAN00119 38 1 Cover RDSR00066


7. HYDRAULIC DIAGRAMS

SWING AND ACCUMULATOR GRAPPLE ELECTRIC/HYDRAULIC DIAGRAM

1 – Electric/Hydraulic diagram operating machine 2 – Electric valve on attachment 3 – Relief valve (100 bar) 4 – Swing hydraulic motor 5 – Swivel joint 6 – Hydraulic cylinder

ACCUMULATOR GRAPPLE


8. HYDRAULIC DIAGRAMS

UPPER GRAPPLE AND CUTTING JAW HYDRAULIC DIAGRAM

1 – Hydraulic diagram operating machine 2 – Swivel joint 3 – Sequence valve and relief valve (300 bar) 4 – Hydraulic cylinder upper grapple 5 – Hydraulic cylinder cutting jaw

UPPER GRAPPLE

BLADE

SUPERIOR GILL LAMA

pts100r parts manual - prodem attachments

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