pub-3000 chapter 8 “electrical safety†overview of revisions

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Pub-3000 Chapter 8 “Electrical Safety” Overview of Revisions Tom Caronna LBNL Electrical Safety Engineer 510/486-4314

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Page 1: Pub-3000 Chapter 8 “Electrical Safety†Overview of Revisions

Pub-3000 Chapter 8“Electrical Safety”

Overview of Revisions

Tom CaronnaLBNL Electrical Safety Engineer

510/486-4314

Page 2: Pub-3000 Chapter 8 “Electrical Safety†Overview of Revisions

What’s Revised/Reformatted:

• Document is easier to understand and implement• Uses graphs and flow charts in addition to informational tables

(section 8.7)• Includes separate criteria for distribution power, high voltage stored

energy systems, and batteries (section 8.7)• Uses separate hazard control tables for R&D and premises wiring

(section 8.7)• Hazard control requirements are clearly outlined (section 8.7)• Supportive information is now in appendices• Criteria for becoming an electrically Qualified Person is defined,

including background training profiles (section 8.8)• Links to other information are provided• Defines permit processes and allows for standing procedures for

repetitive processes of diagnostics and testing. (section 8.7)o Replaces the need for Appendix A1 permits in most applicationso Must have line management approval

• Electrical technical terms are identified (lower case capital font) and are defined in definitions section of chapter (appendix D)

Page 3: Pub-3000 Chapter 8 “Electrical Safety†Overview of Revisions

10,000

.1

.01

.001

1,000

100

10

1

1 10 100 1,000 10,000 100,000

Class 2B

Voltage

70E Cat 0

1000W

<10KJ

Class3B

70E Cat 1

25kA Class4B

70E Cat 2, 3, 4

2 Person Rule

>10KJ

<10K J

Safety Watch Required

Safety Watch Required

250V

250V

NFPA 70E Qualified

NFPA 70E Qualified

NFPA 70E QualifiedEngineering Assistance

Required

Class 3B

125,000 W

500 Amps

70E Cat 2

R&D EQUIPMENT/STORED ENERGYM

axim

um A

vaila

ble

Cur

rent

1000W

50V

<10J

5mA

Class1B

<1000J

20KV

EH&S 0260

Page 4: Pub-3000 Chapter 8 “Electrical Safety†Overview of Revisions

10,000

.1

.01

.001

1,000

100

10

1

100,000

1 50

Class2A

Class1A

50V

VoltageVAC

1000W

Class3A

Class4A

2 Person Rule Safety Watch Required

250 600

10kA

EHS0260required

NFPA 70EQualified

NFPA 70EQualified NFPA 70E

Qualified

AV

AIL

AB

LE F

AU

LT C

UR

RE

NT

Facilities Energized Hazard Classes

Page 5: Pub-3000 Chapter 8 “Electrical Safety†Overview of Revisions

Battery Hazard Control Requirements

Safety glassesand protective clothing

as required

10,000

1,000

100

10

1

1 50

Battery voltage

Qualified electrical workers onlyunless current restricted to less than 5mA

Two person rule requiredSafety glasses and protective clothing

as required

No special qualifications neccesary

Qualified electrical workers onlySafety watch required

Safety glasses and protective clothing as required

No Qualifications necessary whencurrent limited below 5mA

Wat

t-ho

urs

Alk D Cell

Alk AA

Alk AAA

Alk 9V

Alk Lantern 6V

Alk C Cell

Typical 12V Power Tool Battery

12V Passenger CarBattery Range

Page 6: Pub-3000 Chapter 8 “Electrical Safety†Overview of Revisions

Hazard Class Qualification Requirements Authorization Requirements Hazard Control Requirements

Energized Electrical Work Documentation

R&D Class 1BEHS 260 Basic Electric Hazard

Awareness.

Trained and knowledgeable about the equipment and site.

Familiar with safe work practices, PPE, tools and test equipment.

Approval by Supervisor

De-energized

A qualified person may work alone.

NoneDiagnostic & Test

EnergizedManipulative

• If exposed voltages are less than 50V differential, or to ground, a qualified person can work alone with implied approval and general supervision.

R&D Class 2B

EHS 256 Lockout/Tagout

EHS 249 Electrical Safety for Electronic Technicians.

EHS 116 & EHS 123 First Aid & CPR.

EHS 267 NFPA 70E.

Trained and knowledgeable about the equipment and site.

Authorization by Supervisor.

Authorization by Division Management.

De-energized • A qualified person may work alone. • None

EnergizedDiagnostic & Test

The two-person rule is mandatory

Insulated gloves, insulated tools and other personal protective equipment (PPE) per NFPA 70E.

Access restricted by barricades per NFPA 70E

Appendix C: Job Planning Checklist

Appendix A1: Energized D&T Job Briefing Form

EnergizedManipulative

A Safety Watch is required.

Insulated gloves, insulated tools and other personal protective equipment (PPE) per NFPA 70E.

Access restricted by barricades per NFPA 70E

Appendix C: Job Planning Checklist

Appendix B: Energized Manipulative Electrical Work Permit

R&D Class 3B & 4B

Authorization by Supervisor.

Authorization by Division Management.

De-energized • A qualified person may work alone. • None

EnergizedDiagnostic & Test

A Safety Watch is required.

Insulated gloves, insulated tools and other personal protective equipment (PPE) per NFPA 70E .

Access restricted by barricades per NFPA 70E

Appendix C: Job Planning Checklist

Appendix A1: Energized D&T Job Briefing Form

EnergizedManipulative Appendix C: Job Planning

Checklist

Appendix B: Energized Manipulative Electrical Work Permit

R&D Energized Electrical Work Requirements

Page 7: Pub-3000 Chapter 8 “Electrical Safety†Overview of Revisions

Hazard Class Qualification Requirements Authorization Requirements Hazard Control Requirements

Energized Electrical Work Documentation

Facilities Class 1A EHS 260 Basic Electric Hazard Awareness.

Trained and knowledgeable about the equipment and site.

Familiar with safe work practices, PPE, tools and test equipment.

Approval by Supervisor

De-energized

A qualified person may work alone.

NoneDiagnostic & Test

Manipulative

• A qualified person may work alone.

Facilities Class 2A

EHS 256 Lockout/Tagout.

EHS 250 Electrical Safety for Electricians.

EHS 116 & EHS 123 First Aid & CPR.

EHS 267 NFPA 70E.

Trained and knowledgeable about the equipment and site.

Authorization by Supervisor.

Authorization by Division Management.

De-energized • A qualified person may work alone. • None

Diagnostic & Test

Insulated gloves, insulated tools and other personal protective equipment (PPE) per NFPA 70E .

Access restricted by barricades per NFPA 70E.

Appendix C: Job Planning Checklist

Appendix A1: Energized D&T Job Briefing Form

ManipulativeA Safety Watch is required.

Insulated gloves, insulated tools and other personal protective equipment (PPE) per NFPA 70E .

Access restricted by barricades per NFPA 70E

Appendix C: Job Planning Checklist

Appendix B: Energized Manipulative Electrical Work Permit

Facilities Class 3AAuthorization by

supervisor.

Authorization by Division Management.

De-energized • A qualified person may work alone. • None

Diagnostic & Test

The two-person rule is mandatory.

Insulated gloves, insulated tools and other personal protective equipment (PPE) per NFPA 70E .

Access restricted by barricades per NFPA 70E

Appendix C: Job Planning Checklist

Appendix A1: Energized D&T Job Briefing Form

ManipulativeA Safety Watch is required.

Insulated gloves, insulated tools and other personal protective equipment (PPE) per NFPA 70E .

Access restricted by barricades per NFPA 70E

Appendix C: Job Planning Checklist

Appendix B: Energized Manipulative Electrical Work Permit

Facilities Energized Electrical Work Requirements

Page 8: Pub-3000 Chapter 8 “Electrical Safety†Overview of Revisions

Facilities Energized Electrical Work Requirements (Con’t)

Facilities Class 4A

EHS 256 Lockout/Tagout.

EHS 250 Electrical Safety for Electricians.

EHS 116 & EHS 123 First Aid & CPR.

EHS 267 NFPA 70E.

FAC 030 High Voltage Safety Training.

Trained and knowledgeable about the equipment and site.

Authorization by Supervisor.

Authorization by Division Management.

De-energized • A qualified person may work alone. • None

Diagnostic & Test

A Safety Watch is required.

Insulated gloves, insulated tools and other personal protective equipment (PPE) per NFPA 70E .

Access restricted by barricades per NFPA 70E

Appendix C: Job Planning Checklist

Appendix A1: Energized D&T Job Briefing Form

Manipulative

A Safety Watch is required.

LBNL personnel must not work on Class 4A equipment in Mode 3, except for certain testing procedures performed under a Facilities Department Switching Tag.

Insulated gloves, insulated tools and other personal protective equipment (PPE) per NFPA 70E .

Only commercial power utility personnel or their subcontractors will work on energized Class 4 equipment, and they will follow their own procedures.

Access restricted by barricades per NFPA 70E

Facilities Department Switching Tag.

Only commercial power utility personnel or their subcontractors will work on energized Class 4 equipment, and they will follow their own procedures.

Appendix C: Job Planning Checklist

Appendix B: Energized Manipulative Electrical Work Permit

Page 9: Pub-3000 Chapter 8 “Electrical Safety†Overview of Revisions

START

Is Equipmentoperating at :

1.Greater than Hazard Class 1A, or

2.Greater than Hazard Class 1BExamples:§ >50V and >5mA§ <50V but >1000W

Are persons performing the task Qualified & Authorized•EHS 260•Specific equip. knowledge•Familiar with PPE & tools

STOPTraining & Supervisor approval is required before performing energized work.

Contact any ESCmember for help

Perform energized electrical task

N

Will equipment be placed into an electrically safe work condition (verified de-energized & LOTO) before working on or near energized parts

N

Y

N

Can you justifyworking on energized components:§ Introduces increased hazards, or§ Infeasible due to equip. design or operational limitations

N

STOPJustification is required before performing energized work.Contact any ESC

member for help

Perform LOTO up to verification of zero electrical energy state

Perform verification of zero electrical energy state per Diagnostic & Test energized electrical process

Is the task Diagnostic & Test

Is this a routine & repetitive task on a specific piece of equipment

Y

Y Y

Y

Y

Is there a Standing Appendix A1 “Energized D&T Job Briefing Form”in place.

N

Is the task Manipulative N

STOPContact any

ESC memberfor help

Y

N

N

Obtain an Appendix A1 “Energized D&T Job Briefing Form”.Contact any ESC member for help

Y Obtain an Appendix B “Energized Manipulative Electrical Work Permit”.Contact any ESC member for help

Perform energized electrical task per the Standing A1 “Energized D&T Job Briefing Form” requirements.

Perform energized electrical task per the Appendix A1 “Energized D&T Job Briefing Form” requirements.

Perform energized electrical task per the Appendix B “Energized Manipulative Electrical Work Permit ” requirements

Obtain a Standing Appendix A1 “Energized D&T Job Briefing Form ”.Contact any ESC member for help

Functional Area:Elec Safety Eng.ESC ChairEngineeringEngineeringEngineeringEngineeringEngineeringFacilitiesEngineeringFacilitiesFacilitiesFacilities

ESC Membership: Ext.Thomas S. Caronna 4314Robert S. Mueller 2919Michael J. Bell 6183Alan Biocca 7700Robert M. Candelario 5473Dennis G. Collins 7859Michael P. Fahmie 4030Mahesh C. Gupta 5220Tim Kuneli 5450William D. Mattson 5794James W. Murphy 4175Dennis A. Nielsen 4055