pullers - ikema · 2017-03-11 · pullers high tonnage posi-lock® hydrauic pullers high tonnage...

www.powerteam.com196 197

PullersPOSI-LOCK®

Steel frame guides jaws for fast setup, solid contact, and superior safety

Center bolt threads designed for less effort to apply high torque

T-handle facilitates the opening, closing, locking and aligning of the jaws.

FEATURES & BENEFITS• Pullers are used whenever there are tough

maintenance challenges: Railroads, Steel & Paper Mills, Mines, Oil Fields, Wind Farms, Factories, Power Plants, Shipyards, etc.

• Used to pull a variety of press fit parts from gears to wheels, pulleys to bearings, with minimum effort and without damaging the components or machinery.

• Conventional pullers use manual floppy jaws often require two operators to use and can be time-consuming and slow. Traditional jaws slip off work surfaces or snap back making the pulling operation frustrating and difficult.

• With Power Team - Posi Lock, pulling bearings is a one-man operation. The T-handle and “Safety Cage®” control the jaws at all times. This means that the opening, closing, locking and aligning of the jaws is all done automatically by simply turning the T-handle.

• Hydraulic pullers come with a lift plate for ease of transport and lifting. In addition, ram points of different sizes are available for a variety of applications

• Using a hydraulic puller system adds efficiency and eliminates unsafe practices such as hammering,heating, or prying components to be removed. The cylinder replaces the center bolt function of a manual puller.

Leverage up front for vise-like power and no slippage

Slim tapered jaws allow for easier gripping and better ac-cess to tight spots

Posi Lock® is a registered trademark of Posi Lock Puller, Inc.

MECHANICAL HYDRAULIC

PULL

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PULL

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196


PULLERS

PULLERS

HYDRAULIC PULLERS

SPX Part #

Cap (Ton)

# of Jaws

Puller Weight

kg

Reach mm

Spread mm SPX Part # Reach mm Spread mm

Leveling Arm

Bracket Set

Hydraulic Lift Cart

Storage Transport

Cart

Reach

Spread

Long Jaws

Accessories

PTPHA-206 5 2 5.8 152.4 203.2

PTPHA-208 10 2 6.4 203 305 PT11054 / PT11054L 249/406 401/559

PTPHA-210 15 2 10 254 381 PTPH-11054L 406 559 PTPH-1210*

PTPHA-213 25 2 21.3 305 457 PT11354L 508 62 PTPH-1213 PTPT-3050 PTPT-2550

PTPHA-216 50 2 40.9 356 635 PTPH-21654L 660 965 PTPH-1216 PTPT-3050 PTPT-2550

PTPHA-106 5 3 6.5 152.4 203.2

PTPHA-108 10 3 7.3 203 305 PT11054 / PT11054L 249/406 401/559

PTPHA-110 15 3 11.4 254 381 PTPH-11054L 406 559 PTPH-1110*

PTPHA-113 25 3 25 305 457 PT11354L 508 762 PTPH-1113 PTPT-3050 PTPT-2550

PTPHA-116 50 3 45 356 635 PTPH-11654L 660 965 PTPH-1116 PTPT-3050 PTPT-2550

ORDERING INFO

SPX Part #

Cap (Ton)

# of Jaws

Puller Weight

kg

Reach mm

Spread mm SPX Part # Reach

mmSpread

mmTip Protector

Bolt Extender

PT202 1 2 0,3 57 82.6

PT204 2 2 1.4 102 127 PTP4 PTX4

PT206 6 2 3.2 152 178 PTP6 PTX6

PT208 12 2 5 203 305 PT11054 / PT11054L 249/406 401/559 PTP10 PTX10

PT210 14 2 6.4 246 381 PT11054L 406 559 PTP10 PTX10

PT213 25 2 13.6 305 457 PT11354L 508 762 PTP13 / PTP16

PT216 35 2 22.7 356 635 PT11654L 2660 965 PTP13 / PTP16

PT102 1 3 0.3 57 82.6

PT103 2 3 0.6 76.2 114.3

PT104 5 3 1.8 102 127 PTP4 PTX4

PT106 10 3 3.6 152 178 PTP6 PTX6

PT108 17 3 5.9 203 305 PT11054 / PT11054L 249/406 401/559 PTP10 PTX10

PT110 20 3 8.2 246 381 PT11054L 406 559 PTP10 PTX10

PT113 30 3 18.2 305 457 PT11354L 508 762 PTP13 / PTP16

PT116 40 3 29.5 356 635 PT11654L 660 965 PTP13 / PTP16

MECHANICAL PULLERS

Leveling Arm Bracket

Accessories

Long Jaws

* Brackets Only

www.powerteam.com 197

BEAR

ING

MAI

NTEN

ANCE

BEAR

ING

MAI

NTEN

ANCE


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Hydraulic Bundles

BundlesPOSI-LOCK®

PTPHD-110-E220Also available in E110

PTPHB-110 PTPHC-110E

PE172-E220

Electric/ Hydraulic

Pump

P59L

Lightweight Hydraulic Pump

C1510C

15 Ton Cylinder

C1510C

15 Ton Cylinder

C1510C

15 Ton Cylinder

T Adapter 9670

T Adapter 9670

9769E

Hydraulic Hose

9767E

Hydraulic Hose

9040EGauge9040E

Gauge

Lifting Plate

Lifting Plate

Lifting Plate

Ram Points

Ram Points

Ram Points

SPX Part #

Cap (Ton)

# of Jaws

Cylinder Part #

Pump Part #

Gauge Part #

HosePart #

T Adapter Part # Coupler

DustCap

PTPHB-206 5 2 C55C

PTPHC-206E 5 2 C55C P19L 9040E 9767E 9670 9798 9800

PTPHD-206-E220 5 2 C55C PE172-E220 9040E 9769E 9670 9798 9800

PTPHD-206-E110 5 2 C55C PE172-E110 9040E 9769E 9670 9798 9800

PTPHB-208 10 2 C106C

PTPHC-208E 10 2 C106C P19L 9040E 9767E 9670 9798 9800

PTPHD-208-E220 10 2 C106C PE172-E220 9040E 9769E 9670 9798 9800

PTPHD-208-E110 10 2 C106C PE172-E110 9040E 9769E 9670 9798 9800

PTPHB-210 15 2 C1510C

PTPHC-210E 15 2 C1510C P59L 9040E 9767E 9670 9798 9800

PTPHD-210-E220 15 2 C1510C PE172-E220 9040E 9769E 9670 9798 9800

PTPHD-210-E110 15 2 C1510C PE172-E110 9040E 9769E 9670 9798 9800

PTPHB-213 25 2 C2514C

PTPHC-213E 25 2 C2514C P159 9040E 9767E 9670 9798 9800

PTPHD-213-E220 25 2 C2514C PE172-E220 9040E 9769E 9670 9798 9800

PTPHD-213-E110 25 2 C2514C PE172-E110 9040E 9769E 9670 9798 9800

PTPHB-216 50 2 C5513C

PTPHC-216E 50 2 C5513C P460 9040E 9767E 9670 9798 9800

PTPHD-216-E220 50 2 C5513C PE172-E220 9040E 9769E 9670 9798 9800

PTPHD-216-E110 50 2 C5513C PE172-E110 9040E 9769E 9670 9798 9800

SPX Part # Cap (Ton)

# of Jaws

Cylinder Part #

Pump Part #

Gauge Part #

HosePart #

T Adapter Part # Coupler

DustCap

PTPHB-106 5 3 C55C

PTPHC-106E 5 3 C55C P19L 9040E 9767E 9670 9798 9800

PTPHD-106-E220 5 3 C55C PE172 -E220 9040E 9769E 9670 9798 9800

PTPHD-106-E110 5 3 C55C PE172-E110 9040E 9769E 9670 9798 9800

PTPHB-108 10 3 C106C

PTPHC-108E 10 3 C106C P19L 9040E 9767E 9670 9798 9800

PTPHD-108-E220 10 3 C106C PE172 -E220 9040E 9769E 9670 9798 9800

PTPHD-108-E110 10 3 C106C PE172-E110 9040E 9769E 9670 9798 9800

PTPHB-110 15 3 C1510C

PTPHC-110E 15 3 C1510C P59L 9040E 9767E 9670 9798 9800

PTPHD-110-E220 15 3 C1510C PE172-E220 9040E 9769E 9670 9798 9800

PTPHD-110-E110 15 3 C1510C PE172-E110 9040E 9769E 9670 9798 9800

PTPHB-113 25 3 C2514C

PTPHC-113E 25 3 C2514C P159 9040E 9767E 9670 9798 9800

PTPHD-113-E220 25 3 C2514C PE172 -E220 9040E 9769E 9670 9798 9800

PTPHD-113-E110 25 3 C2514C PE172-E110 9040E 9769E 9670 9798 9800

PTPHB-116 50 3 C5513C

PTPHC-116E 50 3 C5513C P460 9040E 9767E 9670 9798 9800

PTPHD-116-E220 50 3 C5513C PE172 -E220 9040E 9769E 9670 9798 9800

PTPHD-116-E110 50 3 C5513C PE172-E110 9040E 9769E 9670 9798 980

HYDRAULIC BUNDLES †

† C & D Bundles will include 25599 fitting.

25599

Fitting25599

Fitting9798

Coupler

9798Coupler

9800Dust Cap

9800Dust Cap

BEARING M

AINTENANCEBEARING

MAINTENANCE


PULLERS

PULLERS


High TonnagePOSI-LOCK®

Hydrauic Pullers

HIGH TONNAGE HYDRAULIC PULLERS

Features and Benefits:• 700 bar electric 2 stage pump

• Remote jog switch with 3m cord

• 100 ton cylinder 700 bar with spring return (260.4 mm stroke)

• Hydraulic-actuated lift cart extends puller from ground to a height of 1.5m.

• Jaws are hydraulically controlled with cylinders

• Multiple pushing adapters: (1) 89mm diameter X 228.6mm (1) 89mm diameter X 482.6mm (1) 89mm diameter X 736.6mm

• Removable transport cart

• Puller can be used in horizontal and/or suspended vertical positions

• Adjustable jaw tips

• Adjustable jaw guides

* Vertical Puller. ** Contact Factory for 200T Hydraulic Puller.

PTPH-100TDA

SPX Part # Cap (Ton) # of Jaws

Puller Weight

(kg)Reach

mmSpread

mm

Jaw Tip Width mm

Tip Clearance

mmTip

DepthCylinderPart #

PumpPart #

GaugePart #

HosePart #

Single Acting

PTPH-102T-E220 100 2 772 1270 1778 32 89 89 C10010C PE552-E220 9040E 9769E

PTPH-102T-E110 100 2 772 1270 1778 32 89 89 C10010C PE552-E110 9040E 9769E

PTPH-100T-E220 100 3 885 1270 1778 32 89 89 C10010C PE552-E220 9040E 9769E

PTPH-100T-E110 100 3 885 1270 1778 32 89 89 C10010C PE552-E110 9040E 9769E

PTPH-123T-E220 100 2/3 908 1270 1778 32 89 89 C10010C PE552-E220 9040E 9769E

PTPH-123T-E110 100 2/3 908 1270 1778 32 89 89 C10010C PE552-E110 9040E 9769E

PTPH-102TV-E220* 100 2 817 1270 1778 32 89 89 C10010C PE552-E220 9040E 9769E

PTPH-102TV-E110* 100 2 817 1270 1778 32 89 89 C10010C PE552-E110 9040E 9769E

Double Acting

PTPH-102TDA-E220 100 2 817 1270 1778 32 89 89 RD10013 PE554-E220 9040E 9769E




PTPH-123TDA-E220 100 2/3 953 1270 1778 32 89 89 RD10013 PE554-E220 9040E 9769E

PTPH-123TDA-E110 100 2/3 953 1270 1778 32 89 89 RD10013 PE554-E110 9040E 9769E

PTPH-102DATV-E220* 100 2 817 1270 1778 32 89 89 RD10013 PE554-E220 9040E 9769E

PTPH-102DATV-E110* 100 2 817 1270 1778 32 89 89 RD10013 PE554-E110 9040E 9769E

PTPH-200T-E220** 200 4 1884 1219 1778 32 89 89 CONTACT FACTORY




E N F O R C E R 5 5

Hydraulic lift system

for easy, precise position of puller. Unique dual pump arrangement: Low pressure pump positions, holds and opens jaws. The high pressure pump advances and retracts the pushing cylinder without releasing clamped jaws.

PULL

ERS

PULL

ERS

Note: Four cylinder extensions (not pictured) are included. The included lifting eyes (not pictured) permit use of an overhead crane to raise entire assembly.

Note: See other pulling attachmnts on page201Note: Cart and Puller (cart width is 813 mm)

Also available in 110 Volt

(251002)

Universal Puller

55 Ton & 100 TON “ Enforcer 55” & Enforcer 100

*Number of adapters supplied with each Enforcer.

BB

A

251002 350593350594350637

Order A B No. (mm) (mm) Qty.*

251002 69,9 69,9 1 350593 69,9 152,4 2 350594 69,9 76,2 1 350637 69,9 254 1

Conversion kit No. 251468 – Kit converts PH553C series to PH5532CL series. Jaws are 305 mm longer. Kit contains three jaws and six straps with guards. Wt., 114 kg.

Pushing Adapters

Reach Reach Puller Jaw Tip Min. Min. Max. Max. Overall Cyl. Prod. Dimensions Order Spread Spread Spread Spread Length* Stroke Power Source Wt. A B C No. (mm) (mm) (mm) (mm) (mm) (mm) Requirements (kg.) (mm) (mm) (mm)

PH553C-E220 101,6 559 1.219 356 2.286 159 230 V, 50 Hz, 15 Amp Cap. 339 PH553C13-E220 101,6 381 1.219 178 2.286 337 230 V, 50 Hz, 15 Amp Cap. 352 PH553CL-E220 63,5 829 1.149 737 2.591 159 230 V, 50 Hz, 15 Amp Cap. 366 PH553CL13-E220 63,5 651 1.149 559 2.591 337 230 V, 50 Hz, 15 Amp Cap. 379

C

A

B

11

PH553C

1

2

2

3

3

4

5

6

7

7

8

8

9

9

10

10

11

1

4 5

6

226

Hydraulically-actuated jaws. Cylinder moves in or out to provide a safe, secure grip on workpiece.

Puller can be assembled in 2 or 3 jaw configurations.

Choice of cylinder with a 159 mm or 337 mm stroke.

Self-centering: Center cylinder on work; puller jaws will automatically grip work evenly.

Super Grip-O-Matic® feature means the harder the pull, the tighter the puller jaws grip. No chains or cages required to keep puller jaws from slipping or springing off the part being pulled.

Guards at pinch points protect operator.

Cart’s swivel casters give ease of mobility.

Large wheels make movement of cart easy.

Puller can be mounted on cart 90 degrees to right or left of puller cart centerline, permitting use in tight quarters, such as between machinery.


E N F O R C E R 1 0 0

Adjustable jaws mean they always pull on a flat surface. Retaining

chain holds jaws in place during positioning.

Grip-O-Matic® feature means jaws grip progressively tighter as more pulling force is applied.

100 ton hydraulic cylinder is single-acting, spring return type with a maximum working pressure of 700 bar.

Lifting bracket allows puller to be lifted if the workpiece center is more than 914 mm off the floor.

Adjusting screw allows operator to move vertical position of the puller.

Spring loaded feature means Enforcer 100 will align itself on uneven pulls.

Hydraulic pump is a 2-stage, high pressure unit controlled by remote hand switch with 7,6 m cord.

Tow bar provides puller with plenty of mobility.

Pushing adapters have a diameter of 105 and 63,5 mm.

An ideal puller for steel mills, mines, oil fields, utility projects, paper mills, construction sites, railroads, airline shops, shipyards or anywhere else where large equipment and machinery pose tough maintenance challenges.

PH1002

M

1

2

3AC

H

DB

KJ

L

N

J

PullerJaw TipF

G

E

Reach Reach Min. Min. Max. Max. Cylinder Vertical Max. Spread Spread Spread Spread Puller Jaw Tip Height Stroke Overall Thickness Wheel Power Source Order A B C D E F G H Adjust. Length Workpiece Dia. Requirements No. (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

PH1002-E220 381 1.067 1.219 864 25,4 57,1 127 260 305-914 2.388 305 260 220 V, 50 Hz, 13 Amp Cap. PH1002J 381 1.067 1.219 864 25,4 57,1 127 260 305-914 2.388 305 260 —

MK

JL N

J Puller Jaw Tip

Amount Order Adapter included J K L M N No. Type w/puller (mm) (mm) (mm) (mm) (mm)

44745 Push 1 105 — 343 63,5 — 44766 Ext. 4 105 — — — 203 303045 Push 1 105 79,4 — — —

Ram extensions

1

1

2

3

3

4

4

5

5

6

6

7

7

8

8

9

9

2

“Enforcer 100” universal puller – No. PH1002 – 100 ton, 2-jaw universal hydraulic puller. Includes: 2-jaw Grip-O-Matic® puller, PE552S-E220 2-speed electric/hydraulic power unit, C10010C 100 ton hydraulic cylinder with 260 mm stroke and six adapters. Wt., 404 kg. No. PH1002J – Same as PH1002-E220, but without hydraulic power unit. Wt., 375 kg. PE552S-E220 – Pump only. 0,84 KW, 220 volt, 50Hz, single phase, draws 13 amps at full load.Also available in 115 volt, 50/60Hz.

Note: For 115 volt, 50/60Hz applications, order Part No. PH1002

PULLERS

PULLERS



PULL

ERS

PULL

ERS

• Quickly remove or install tapered roller bearings.

• Designed with cooperation of major bearing manufacturers.

• It’s a fast, simple, one-man operation with 100-tons of pulling force provided.

• Completely portable for easy, convenient positioning and out-of-the-way storage.

• The standard in most wheel shops.

Universal railroad axle journal roller bearing puller/installer – For years, the standard in most wheel shops. Power Team now has four models to choose for greater flexibility. With both sling and jack models available and two pumps to choose from, you can tailor the unit to match your needs. With the proper equipment and know-how, removal and installation of axle journal roller bearings takes an absolute minimum of time and effort.

Each unit will service a full line of bearings with rotating end caps, from class B thru GG. No other method can match Power Team’s simplicity. Removal is very easy. Simply remove the end caps, slip the pulling shoe between the bearings and the wheel, actuate the pump, and in seconds, 100 tons of pulling force removes the bearing. Installation is just as easy! Each unit is CSA certified (LR19814) and comes complete with a heavy-duty 100-ton hydraulic cylinder, 10,000 P.S.I. (700 bar) pump with remote control solenoid valve, hydraulic pressure gauge (No. 11543), a pulling shoe and installing tube.

Tooling order information - IMPORTANT...This tooling chart applies only to standard AAR configurations for freight care applications. In order to provide adapters needed to service housing-type locomotive and passenger car bearings, as well as metric bearings, Power Team must be provided with the following information: bearing manufacturer’s name and general arrangement drawing number, size of bearing to be serviced, railroad name and location and part numbers of adapters already in your possession if you currently own a Puller/Installer.

The photo above shows the Universal Puller in position on the roller bearing assembly, which is ready for removal.

Our roller bearing pullers are ideal for replacing tough, worn-out bearings on RR freight cars.

* Prewired at factory for this voltage. Other voltages available upon request.** The 1,49 Kw, 115 volt requires 30 amp service.

Order Model Cylinder Valve Pump Information No. Type Type Type kW Phase Voltage

PR2100J-E220 † Jack Double Acting Solenoid 1,5** 1 230* PR3100J-E380 † Jack Double Acting Solenoid 2,2 3 400* PR2100S-E220 † Sling Double Acting Solenoid 1,5 1 230* PR3100S-E380 † Sling Double Acting Solenoid 2,2 3 400*

** Screws are supplied with the guide tube and should be ordered as replacements only.

Roller Bearing PULLER/INSTALLER

(Railroad Edition)100 Ton Pulling Capacity

Class and size of bearing assembly Tool TBU & SP “Metric Tooling” Description 120 130 140 150

Pulling Shoe Insert Adapter No. 351830 No. 30512 No. 30521 No. 30520 Guide Tube & Cap Screw Assembly No. 253341 No. 253342 No. 253343 No. 253344 Cap Screw** No. 253339 No. 253394 No. 253339 No. 253395 Guide Tube Adapter No. 21247 No. 21247 No. 21247 No. 21247 Installing Tube Adapter Ring No. 253335 No. 253336 No. 253337 No. 253338

CE

228


PULLERS

PULLERS

PR3100S

PR2100S/PR3100S

Note: Adapters listed above are for servicing the following roller bearing assemblies: Brenco “Crown-Taper”, New Departure-Hyatt “Hy-Roll Taper”, SKF “Expediter” and Timken “AP”.

** Screws are supplied with the guide tube and should be ordered as replacements only.

Class and size of bearing assembly to be serviced Class B Class C Class D Class E Class EE Class EE Class F Class G Class G Class GG Tool 108 x 203 127 x 229 140 x 254 152 x 279 140 Axle. 152 Axle. 165 x 305 178 x 305 165 Axle. 165 Axle. Description (No.) (No.) (No.) (No.) (No.) (No.) (No.) (No.) (No.) (No.)

Pulling Shoe No. 420845 is included as part of basic machine – Do Not Order 420846 420846 420846 Pulling Shoe 30522 30512 30521 30520 30520 30519 30519 — — — Insert Adapter Guide Tube & Cap 253313 253314 253317 253318 253316 253327 253320 253321 253319 253323 Screw Assembly Cap Screw** 253156 253349 253308 253155 253307 253308 253310 253326 253309 253309 Guide TubeNo. 23934 21248 21248 21247 21247 21247 21247 21247 21247 21247 Adapter Installing Tube No. 30416 is included as part of basic machine – Do Not Order 30417 30417 30417 Installing Tube 21242 21258 21256-1 21255-1 21255-1 21257-1 21257-1 30586 30585 30585 Adapter Ring

Capacity Speed Order Stroke Pull Inst. Advance Pull Inst. A B C D E F Weight No. (mm) (Tons) (Tons) (mm/min.) (mm/min.) (mm/min.) (mm) (mm) (mm) (mm) (mm) (mm) (kg)

PR2100J 394 100 68 900 81 113 813 383 1.059 912 1.981 1.493 528 PR3100J 394 100 68 900 81 113 813 383 1.059 912 1.981 1.493 520 PR2100S 394 100 68 900 81 113 619 279 — 1.283 1.632 985 455 PR3100S 394 100 68 900 81 113 619 279 — 1.283 1.632 985 458

PR3100J

AA

D

F

E

B

D

F

E

B

C

PR2100J/PR3100J


pullers - ikema · 2017-03-11 · pullers high tonnage posi-lock® hydrauic pullers high tonnage...

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