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Pulp Production Chemical Recovery Paper Stock Preparation Paper Manufacturing Mill and Environmental Services Pulp and Paper

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Page 1: Pulp and Paper - Home - Flowserve Corporation

Pulp Production

Chemical Recovery

Paper Stock Preparation

Paper Manufacturing

Mill and Environmental Services

P u l p a n d P a p e r

Pump Division

Page 2: Pulp and Paper - Home - Flowserve Corporation

Pump Supplier

To The World

Flowserve is the

driving force in the

global industrial pump

marketplace. No other

pump company in the

world has the depth

or breadth of expertise

in the successful

application of

pre-engineered,

engineered, and

special purpose

pumps and systems.

Supplier of Choice to the Pulp and Paper IndustryAs one of the world’s largest users of water, pulp and chemicals – for digestion, stock preparation, washing, bleaching, chemical recovery and recycling, and environmental control – the pulp and paper industry requires pumps of virtually every size and type for successful operation. As a leader in pump research and development, Flowserve offers a broad range of pump designs and industry experience to address the needs of the pulp and paper industry.

Heritage Names of Distinction

ACEC ™ Centrifugal Pumps

Aldrich™ Pumps

Byron Jackson ® Pumps

Calder ™ Energy Recovery Devices

Cameron™ Pumps

Durco ® Process Pumps

Flowserve ® Pumps

IDP ® Pumps

Niigata Worthington™ Pumps

Pacific ® Pumps

Pleuger ® Pumps

Scienco™ Pumps

Sier-Bath ® Rotary Pumps

TKL™ Pumps

United Centrifugal ® Pumps

Western Land Roller ™ Irrigation Pumps

Wilson-Snyder ® Pumps

Worthington ® Pumps

Worthington Simpson™ Pumps

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Page 3: Pulp and Paper - Home - Flowserve Corporation

Market-Focused Customer SupportProduct and industry specialists develop effective proposals and solutions directed toward market and customer preferences. They offer technical advice and assistance throughout each stage of the product life cycle, beginning with the inquiry. This provides the following benefits:•Advancedtechnologysolutions

– Order engineering – Hydraulic engineering

•Broadproductreliability•Worldwideserviceandsupport•Competitivepriceanddelivery•Technologyinnovation•Applicationsexpertise

Pump DesignsFlowserve offers a wide range of complementary pump types, built to recognized global standards and customer specifications. These include:•Single-stageprocess•Betweenbearingsingle-stage•Betweenbearingmultistage•Vertical•Submersiblemotor•Positivedisplacement•Nuclear•Specialty

Available Configurations•Sealedandsealless•Axiallyandradiallysplit•Voluteanddiffuser•Closecoupledandspacercoupled•Singleanddoublecasing

Dynamic TechnologiesFew, if any, pump companies can match the capabilities in hydraulic and mechanical design or in materials engineering that Flowserve possesses. Among these capabilities are:•Computationalfluiddynamics•Flowvisualization•Cavitationstudies•Efficiencyoptimization•Finiteelementanalysis•Rapidprototyping•Captivealloyfoundries•Non-metallicmaterials

processing and manufacturing

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Page 4: Pulp and Paper - Home - Flowserve Corporation

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Whilefacingmanyofthesamebusinesschallengesas other global industries, the pulp and paper industry is focused on process refinements that enhance productivity, increase energy efficiency and protecttheenvironment.Whetherusingthekraftorthe sulfite method, oxygen or chlorine bleaching, virgin stock or secondary fibers, Flowserve can fully meet the liquid movement needs of the pulp and paper industry.

The Pulp and

Paper Industry –

Flowserve Interface

Page 5: Pulp and Paper - Home - Flowserve Corporation

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Materials ExpertiseFlowserve offers its customers an extensive range ofcorrosion-resistantmaterials– both metallic and non-metallic– along with the materials application expertisetoprovidethemostcost-effectivesolutionsfor the very difficult services found in the pulp and paper industry.

In the forefront of materials engineering, Flowserve has developed numerous alloys, including: Alloy 20 (CN7M),ahighlycorrosion-resistant,austenitic stainlesssteel;X-Cavalloy,aproprietarycavitation-resistantmaterial;Durcomet100(CD4MCuN),thefirstduplexstainlesssteel;andDC8,aproprietarycobalt-basedalloy.Flowservealsodesignedtheindustry’s first epoxy pump and the first fully PTFE-linedpump.

Engineering DesignFlowserve pumps are renowned for their reliability with minimal total life cycle cost. They are versatile and adaptable to virtually any service due to the extraordinary combination of materials and configurations. Flowserve has more than 100 distinct models handling everything from paper stock and water service, chemical process and abrasive slurries, and power plant and effluent control applications. Flowserve has earned an unequaled reputation for innovative pump technology.

Application Know-HowFlowserve sales engineers are highly regarded for their knowledge and skill in helping customers solvedifficultprocessproblems.Supportingtheirefforts is a staff of professionally qualified materials, product and applications engineers who can provide detailed technical assistance when needed. They can also assist customers with maintenance advice as well as spare parts recommendations and inventory analysis, too.

Leading the Pump Industry

As the global leader in pump design and engineering for

the chemical processing industry, Flowserve plays a major role

in the practical implementation of new and improved process

technologies. Flowserve accomplishes this through a continuous

commitment to research and technology and by its leadership

in these important industry organizations and committees:

TAPPI • API • ASME • ASTM • Europump • HI • ISO • NACE • NFPA

Page 6: Pulp and Paper - Home - Flowserve Corporation

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Due to the pervasive use of chemicals in pulp production,corrosion-anderosion-resistantpumpsarecriticaltothepulpandpaperindustry.Steeped in pump research and materials development, Flowserve offers unrivaled materials, product and application knowledge.

From the digester to the washers to the causticizers, Flowserveofferscorrosion-anderosion-resistantdesigns to extend equipment life and increase process efficiencies.

Pulp Production

Page 7: Pulp and Paper - Home - Flowserve Corporation

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DebarkingFlowserve segmental ring pumps produce the high-pressurewaterusedindebarking.Flowservealso offers recessed impeller sump pumps, slurry pumps and submersible pumps suitable for handling the large bark pieces found in this service.

PulpingWhetherusingchemical,mechanical,orhybrid pulping methods, pumping cooked pulp requires abrasionandsometimescorrosion-resistantpumps,abletohandleupto70%solidscontent.Flowserveheavy-dutypaperstockandhardmetalslurrypumps provide the necessary toughness and versatility for this demanding application. Flowserve also offers a varietyofASME(ANSI)andISOprocesspumpswithsemi-open,recessedimpellersthatareidealforliquortransfer.Stainlesssteel,centerlineAPI-typepumps are excellent for digester recirculation.

Flowserve pumps can be used with equal reliability in these demanding pulping processes:•Defibering•Deknotting•Blending•Auxiliaryservices

Page 8: Pulp and Paper - Home - Flowserve Corporation

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Chemical Recovery Chemicalrecoveryistheheartofthemodern pulp mill. The recovery and reconstitution of black and green liquors and the energy provided byburningtheorganicby-productsarecritical to reducing the mill’s operating costs. These processes require reliable equipment that is both corrosion-anderosion-resistant.Flowservepumpsprovide the required material compatibility and design flexibility.

Page 9: Pulp and Paper - Home - Flowserve Corporation

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WashingBrownstockwashinghasasignificantimpacton the cost effectiveness of the pulp mill by reducing the chemical requirements for bleaching while increasing chemicalrecovery.Inadditiontoitsperformance-proven paper stock pump, Flowserve offers centerline andfoot-mountedwashcyclepumps.

Flowservealsohastwo-screwpumpsandaxially split pumps capable of handling the higher efficiency, medium-consistencywashcyclesadoptedbysome operations.

Black LiquorExtractedduringthewashingcycle,blackliquorhasa significant economic impact on a paper mill’s cost efficiency, as it can be used as a fuel source when concentratedto65%solidsorgreater.Flowservemakes several evaporator service pumps to both ASME(ANSI)andISOstandards.ThesepumpsmaybespecifiedwithinducersforlowNPSHAapplications.

RecausticizingConvertingblackandgreenliquorsintowhiteliquorsuitable for use in the digesters is critical to the economic viability of a mill. Flowserve offers a variety of pumps for these services:•Whiteandgreenliquortransfer

–Stockpumps,foot-mountedandcenterline mounted chemical process pumps made from erosion-andcorrosion-resistantmaterialssuchasduplexstainlesssteelsandWorthiteTM

•Limeslaking– Horizontal or vertical hard metal abrasive slurry pumps

By-Product RecoveryWhethersoldtomarketorusedasfuelfeedstocks,turpentine and tall oil provide economic benefit to kraft mills. Flowserve offers a variety of pumps for these applications.

Page 10: Pulp and Paper - Home - Flowserve Corporation

Whetherusingvirginpulp,brokeorsecondary fibers, preparing the fibrous raw materials for papermaking requires mechanical treatments such as refining. Imparting specific characteristics to the paper also requirestheadditionofmanynon-fibrouscomponents such as mineral and chemical agents. To accomplish this, pulp and paper mills need reliable pumps that are resistant to corrosion and erosion. Flowserve is a leader in the development ofcorrosion-anderosion-resistantmaterialsandreliability-enhancingpumpfeatures.

Paper Stock

Preparation

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Page 11: Pulp and Paper - Home - Flowserve Corporation

Repulping Repulpingdryfibersisabrasiveandrequiresasteady and reliable stream of fresh and reclaimed water. Flowserve gives users the most flexibility in pump type and size, ensuring optimum operating efficiencies.

Flotation DeinkingThe detergents, dispersants and foaming agents used in deinking can be erosive and corrosive. Additionally, deinking services typically contain high percentages of entrained air, which can reduce pump efficiency. The diverse range of products manufactured by Flowserve, including horizontal and vertical centrifugal pumps, affords users the flexibility to specify pumps to meet the requirements of each application.

Brightening and BleachingThe chemicals used to brighten and bleach pulp require pumps that can withstand both the corrosive anderosivenatureoftheprocess.Whetheremploying peroxideandoxygenorchlorine-basedwhiteningtechniques, Flowserve offers paper stock, twin screw and chemical process pumps in a multitude of materials to suit the application.

Refining Refiningrequiresarangeofpumptypes,fromfeedwater to slurry transfer. Flowserve offers several proven pump models in both vertical and horizontal designs to meet application needs.

AdditivesPigments, fillers, binders, preservatives and other chemicals are added to the paper stock to impart specific characteristics to the finished paper. Flowservesingle-stagecentrifugalpumpsareidealfor this application.

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Page 12: Pulp and Paper - Home - Flowserve Corporation

The approach system is the heart of the paper manufacturingprocess.Itisinthismulti-pumploopthat paper stock is converted into paper. In addition to producing paper, this system must accomplish multiple functions critical to the operational efficiency andcost-effectivenessofthepapermill.These functions include fiber recovery, fresh water management and energy conservation. Flowserve manufactures pumps to address all these needs.

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Paper Manufacturing

Page 13: Pulp and Paper - Home - Flowserve Corporation

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Versatility, Durability, ReliabilityRegardlessofthegradeofpaperstockorthe size of the operation, Flowserve offers the pumps needed in the approach system to effectively perform the following:

•Stockcirculation–Verticalandhorizontalheavy-dutypaperstockpumps;centerline-mountedpumps;andmetallic ornon-metallicchemicalprocesspumps

•Stockfeed–Heavy-dutypaperstockpumps;one-and two-stage,low-pulse,high-efficiencypumps suitablefortoday’shigh-speedpapermachines

•Freshandprocesswatersupply–Verticalandhorizontalaxiallysplit,single-and double-suctionpumpstohandleawiderange of flows and pressures

•Whitewater–Heavy-dutypaperstockpumps;centerline- mountedpumps;andmetallicornon-metallic centrifugal process pumps

•Showerwater–Heavy-dutypaperstockpumps;ringsectionpumps;andaxiallysplitpumpsforhigh-pressureshower pumps

•Surfacetreatments–Verticalandhorizontalchemicalslurrypumps; andheavy-dutypaperstockpumps

Page 14: Pulp and Paper - Home - Flowserve Corporation

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Mill and

Environmental

Services

Flowserve is among the world’s largest industrial pump manufacturers. In addition to its capabilities in the pulp and paper industry, Flowserve is a leading supplier of pumps for power and steam generation, water resources and chemical processing. This strength permits Flowserve to satisfy virtually all its customers’plant-widepumpingneeds,fromprocesswater to the power house to auxiliary services.

Page 15: Pulp and Paper - Home - Flowserve Corporation

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Raw Water SupplyFlowserve offers a complete line of efficient and reliable pumps with the flexibility to meet anyapplication.Modelsinclude:double-suction, wet-pitvolutepumps;one-andtwo-stage,deep-well,vertical turbine pumps; and horizontally split centrifugal pumps.

Power GenerationThe comprehensive line of pump products and pumping systems manufactured by Flowserve isideallysuitedforon-sitepowergeneration. Servicesinclude:•Boilerfeedwater•Circulatingwater•Condensatecoolingwater•Fluegasdesulfurization

Pollution ControlPulp and paper mills implement costly abatement programs to reduce or eliminate pollutants, such as effluent solids, malodorous sulfur compounds and airborne particulate matter. Flowserve produces avarietyofverticalandhorizontalsolids-handlingpumps for concentrating and dewatering sludge and chemically laden waste streams.

Auxiliary Services•Systemprotection•Sumpdrainoff•Safetysystems•High-pressurewashdown•Generalservice

Page 16: Pulp and Paper - Home - Flowserve Corporation

Heavy-Duty, Paper Stock Process PumpsHorizontal and vertical designs available

Operating Parameters•Flowsto9085m3/h(40000gpm)•Headsto100m(330ft)•Pressuresto14bar(200psi)•Temperaturesto150˚C(300˚F)

ASME (ANSI) and ISO Recessed Impeller Chemical Process PumpsHorizontal,single-stage,recessedimpeller,chemicalprocesspumpstoASMEB73.1 andISO2858-5199

Operating Parameters•Flowsto455m3/h(2000gpm)•Headsto120m(400ft)•Pressuresto25bar(365psi)•Temperaturesto370˚C(700˚F)

Centerline-Mounted Process PumpsHorizontal,single-stage,endsuctiontop discharge,centerline-mounted,APIstandardprocess pumps

Operating Parameters•Flowsto2000m3/h(8800gpm)•Headsto350m(1100ft)•Pressuresto80bar(1160psi)•Temperaturesto450˚C(840˚F)

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Paper Stock Pumps

Page 17: Pulp and Paper - Home - Flowserve Corporation

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Water-Handling

Pumps

Vertical Turbine PumpsMultistagewithabove-orbelow-ground discharge,enclosedorsemi-openimpellers,open or enclosed lineshafts, single or double casing

Operating Parameters•Flowsto13600m3/h(60000gpm)•Headsto700m(2300ft)•Pressuresto100bar(1450psi)•Temperaturesto300˚C(570˚F)

Wet-Pit, Vertical PumpsVertical,wet-pit,double-suctionimpeller,between bearings, double volute centrifugal pumps with enclosed or open lineshafts

Operating Parameters•Flowsto25000m3/h(110000gpm)•Headsto500m(1640ft)•Pressuresto70bar(1015psi)•Temperaturesto200˚C(400˚F)

Between Bearings, Single-Stage PumpsHorizontal,axiallysplit,single-stage,double-suction centrifugal pumps. Pump configura-tions include a vertical mounted option and selected sizes of bottom suction models.

Operating Parameters•Flowsto30000m3/h(132000gpm)•Headsto300m(980ft)•Pressuresto40bar(580psi)•Temperaturesto140˚C(285˚F)

Multistage, Segmental Ring PumpsBetweenbearings,radiallysplit,high-pressure designs

Operating Parameters•Flowsto190m3/h (800gpm)

•Headsto700m (2300ft)

•Pressuresto 75bar(1090psi)

•Temperaturesto 210˚C(410˚F)

Page 18: Pulp and Paper - Home - Flowserve Corporation

Vertical Sump PumpsVersatile,fiber-reinforcedpolymerand metallic designs for corrosive services

Operating Parameters•Flowsto1400m3/h(6160gpm)•Headsto250m(820ft)•Pressuresto25bar(365psi)•Temperaturesto350˚C(660˚F)

ASME (ANSI) Chemical Process PumpsHorizontal,single-stage,chemicalprocesspumpstoASMEB73.1andverticalin-linechemicalpumpstoASMEB73.2

Operating Parameters•Flowsto4540m3/h(20000gpm)•Headsto300m(985ft)•Pressuresto27bar(400psi)•Temperaturesto370˚C(700˚F)

ASME (ANSI) and ISO Non-metallic Process PumpsHorizontal,single-stage,chemicalprocesspumpstoASMEB73.1,ASMEB73.5or ISO2858

Operating Parameters•Flowsto2050m3/h(9000gpm)•Headsto150m(500ft)•Pressuresto17bar(250psi)•Temperaturesto150˚C(300˚F)

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Chemical Process

Pumps

Page 19: Pulp and Paper - Home - Flowserve Corporation

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Abrasive Slurry

Pumps

Hard Metal Abrasive Slurry PumpsHorizontal and vertical designs available

Operating Parameters•Flowsto10000m3/h(44000gpm)•Headsto90m(300ft)•Pressuresto50bar(725psi)•Temperaturesto120˚C(250˚F)

Chemical Slurry PumpsHorizontal and vertical designs available

Operating Parameters•Flowsto8000m3/h(35200gpm)•Headsto90m(300ft)•Pressuresto25bar(360psi)•Temperaturesto140˚C(285˚F)

Rubber-Lined Abrasive Slurry PumpsHorizontal and vertical designs available

Operating Parameters•Flowsto10000m3/h(44000gpm)•Headsto90m(300ft)•Pressuresto40bar(580psi)•Temperaturesto110˚C(225˚F)

Page 20: Pulp and Paper - Home - Flowserve Corporation

Rotary Gear Pumps

Operating Parameters•Flowsto275m3/h(1200gpm)•Pressuresto35bar(500psi)•Temperaturesto450˚C(850˚F)•Viscositiesto20000cP

Rotary Screw Pumps

Operating Parameters•Flowsto2550m3/h(11200gpm)•Pressuresto100bar(1450psi)•Temperaturesto450˚C(850˚F)•Viscositiesto55000000cP

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High-Viscosity,

Special Service

Pumps

Page 21: Pulp and Paper - Home - Flowserve Corporation

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Power Generation

and Pollution

Control Pumps

Multistage, Axially Split Volute PumpsBetweenbearings,doublevolute, side suction, side discharge

Operating Parameters•Flowsto2950m3/h(13000gpm)•Headsto2130m(7000ft)•Pressuresto275bar (4000psi)

•Temperaturesto 200˚C(400˚F)

Multistage, Segmental Ring Diffuser PumpsBetweenbearings,radiallysplit, multistage designs

Operating Parameters•Flowsto900m3/h(4000gpm)•Headsto2650m(8700ft)•Pressuresto250bar(3625psi)•Temperaturesto250˚C(480˚F)

End Suction, Side Discharge, Mixed-Flow, Non-Clog PumpsSingle-stage,overhung,non-clogging impeller; horizontal frame mounted, vertical frame mounted, or independently mounted motor, including extended shafting

Operating Parameters•Flowsto45500m3/h(200000gpm)•Headsto90m(300ft)•Sizesto1800mm(72in)

Page 22: Pulp and Paper - Home - Flowserve Corporation

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Innovation Through Dynamic TechnologyFlowserve is without peer in the development, refinement and application of pump technology. This dynamic creativity is reflected in the strength of the company’s commitment to:•Hydraulicengineering•Mechanicaldesign•Materialsscience•Intelligentpumping•Manufacturingtechnology

All research and technology efforts are directed toward providing customers with greater total value for their investments in Flowserve products and systems. Further, these capabilities enable Flowserve to quickly and accurately provide the best possible solutions to customers’ specific pumping problems.

Technology, Technical

Support and Service

Page 23: Pulp and Paper - Home - Flowserve Corporation

Pump Improvement Engineering ServicesThe goal of this specialty service is to help plant technical personnel achieve optimal pumping solutions through engineering and technological assistance.Reducingthecostsofoperationandmaintenance while improving overall equipment reliability is achieved through:•Fieldperformancetesting•Vibrationanalysis•Designanalysisandroot-causeproblemsolving•Materialimprovements•Pumpandsystemaudits•Advancedtechnologysolutions•NuclearMaintenanceRulesupport•PumpTrac™remotepumpmonitoringanddiagnostic

services•Instructionmanualupdates•Trainingcourses

Parts and ServiceQualityOEMpartsarereadilyavailablefroma worldwide network of Flowserve service and repair centers, fast response centers and regional parts service offices. All are computer networked to provide “as soon as possible” response to customers’ requests for assistance.

Customerservicetechniciansareoncallaround the clock, seven days a week to respond to customer queries, evaluate and troubleshoot reported pump problems and provide reliable solutions.

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Engineered ServicesFlowserveEngineeredServicesisdedicatedto maximizingequipmentperformanceandreliability-centeredmaintenanceprograms.Pump-related services include:•Start-upandcommissioning•Diagnosticsandprognostics•Contractmaintenanceprograms•Routineandrepairmaintenance•ANSIandISOpowerendexchangeprogram•Mechanicalsealexchangeprogram•Re-rates,upgradesandretrofits•Sparepartsinventoryandmanagementprograms•Training

Page 24: Pulp and Paper - Home - Flowserve Corporation

BulletinFPD-7c(E)PrintedinU.S.A.

October 2011©FlowserveCorporation

To find your local Flowserve representative, please use the Sales Support Locator System

found at www.flowserve.comor call: +1 937 890 5839.

Your local Flowserve representative:

Pump Division

USA and CanadaFlowserveCorporation5215NorthO’ConnorBlvd.Suite2300Irving,Texas75039-5421USATelephone:+19378905839

Europe, Middle East, Africa FlowserveCorporationParallelweg 13 4878AHEtten-LeurTheNetherlandsTelephone:+31765028100

Latin America FlowserveCorporationMartínRodriguez4460B1644CGN-Victoria-SanFernandoBuenosAires,ArgentinaTelephone:+541140068700Telefax:+541147141610

Asia Pacific FlowservePte.Ltd.10TuasLoopSingapore637345Telephone:+6567710600Telefax:+6568622329

Flowserve... Supporting Our CustomersWith The World’s LeadingPump Brands