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FIRE PUMPS Horizontal Fire Pumps / Vertical Fire Pumps / Pre-Packaged Fire Systems  ®

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Page 1: Pump FirePumps B

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FIRE PUMPSHorizontal Fire Pumps / Vertical Fire Pumps / Pre-Packaged Fire Systems

 

®

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Ruhrpumpen’s Fire Pumps are Listed by Underwriter’sLaboratories and Approved by Factory Mutual. The completerange includes Horizontal, Vertical Fire Pumps and completePre-Packaged Fire Systems, in both 50 and 60 Hz. The pumpsare available in electric motor, diesel engine or steam turbinedriven configuration.

Ruhrpumpen’s Horizontal Split-Case, End suction and VerticalIn-Line centrifugal pumps combine the latest in hydraulicdesign with almost a century of application experience to

meet today’s industrial and municipal requirements.

The Fire Pumps offer longer life, higher efficiencies, lessdowntime and lower maintenance costs. Heavy fabricated-steel bases, are available to mount the pump and driver.Flexible shaft coupling connects driver to pump.

The VTP (Vertical Fire Pumps) are normally designed to operain wells, sumps or offshore. The bowl assembly consisprimarily of a suction bowl & suction bell, one or more bowand a discharge head. The number of stages (bowls) requiris determined by the head requirements of the installatioThe pump bowl assembly is positioned in the sump or well a depth to provide the proper submergence. A pump shacommon to all moving parts in the bowl assembly, providmechanical linkage to the pump driver unit.

Ruhrpumpen also offers complete Pre-Packaged Fire PumSystems, which can vary from a pump with driver arrangemeon a skid, to a fully prefabricated unit with environmenenclosures.

Vertical Fire Pumps

Pre-packaged Fire Pumps

For more than 60 years the name RuhrpumpenTM has been synonymous worldwidewith innovation and reliability for pumping technology

Fire Pumps

Ruhrpumpen is an innovative and efficient centrifugal pump technology company that offers a wide range of quality products to o

clients. Ruhrpumpen is committed to global excellence with a complete range of Pumps, Fire Pump Packages and related producsuch as Decoking Systems and Tools to support the core markets, namely Oil & Gas, Petrochemical, Power, Heavy IndustApplications, Mining and Water Services.

The broad product line complies with the most demanding quality specifications and goes beyond stringent industry standards suas API, ANSI, Hydraulic Institute, Underwriter’s Laboratories, Factory Mutual and ISO 9001.

Ruhrpumpen is a vertically integrated company with its own foundry, machine shop, pump manufacturing plants and service centeWith strategically located manufacturing plants, operating offices and service centers in many parts of the world, Ruhrpumpentruly a global pump company which also has the strength to focus on the local necessities of each client.

2

Horizontal Split Case

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   P   e   r   c   e   n   t   o    f   r   a   t   e    d

    t   o   t   a    l    h   e   a    d

150140

100

65

50

00   50   100 150 200

Percent of rated capacity

Shutoff  Head capacity curve withsteepest shape permissible

“Flat” head capacity curve

Rated total head

Ratedcapacity

• Pump shall furnish not less than 150% of rated capacity at not less than 65% of total rated head.

• Shutoff head will range from a minimum of 101 percent to a maximum of 140 percent of rated head.

• As per NFPA-20 we can offer ranges over 5,000 gpm, these cases are subject to individual review by the authority hav jurisdiction or a listing laboratory.

• As required by NFPA-20, each pump is tested at our factory to provide detailed performance data and to demonstrate compliance with the required specifications.

• In compliance with NFPA-20, hydrostatic tests are performed on the pump for a period of not less than 5 minutes. In the casevertical turbine pumps, both the discharge head and the bowl assembly are tested.

• The use of a Diesel Engine requires the proper environmental temperature (minimum 4.5°C / 40°F), to ensure correct operatiof the Fire System. A Pump House may be required in order to meet these specific conditions, please contact the factory for moinformation.

Selection Criteria

FIRE PUMPSVertical Configuration with a StandardVertical Driver and a Flexible Coupling.

Fire Pump

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Single Stage Horizontal Split Case Pumps

COMPACT DESIGNHeavy shaft and short bearing span reduce shaft

deflection to a minimum, providing longerpacking and bearing life and lower maintenancecosts, while requiring less floor space. Clockwiserotation standard; counter-clockwise rotationoptional

• SHAFT SLEEVEProtects the shaft against corrosion and wear,extends through gland for maximum shaftprotection

• INTERCHANGEABLERadial and Thrust Bearings with greaselubrication are (conservatively rated at 100,000

hrs “Plus” Bearing Life) guaranteed, maximum lifeat minimum maintenance cost

• CASINGUpper and lower half bolted and dowelled toprovide perfect alignment. Bearing supports arecast and bored integrally with lower-half casing.Upper half casing can be removed for inspection,without disturbing bearings or alignment.Flanged suction and discharge connections arelocated in the lower-half casing

• IMPELLEREnclosed, double-suction. Cast in one-piece andbalanced to minimize thrust and to ensure longer

bearing life. Locked in position by threaded shaftsleeves

• SHAFTLarger-diameter, precision-machined, highstrength steel shaft for maximum strength withminimum shaft deflection

• CASING WEAR RINGSClose running clearance minimizes pressureleakage between suction and discharge chamberof the casing, maximizes efficiency and are easilyreplaceable

• STUFFING BOX

Designed to accept a minimum of five rings ofpacking with lantern ring. Internally drilled liquidpassage in upper-half casing provides lubricationto the packing area

• NFPA - 20• UL - 448• FM - 1311• Special design available on request

Capacity up to 1136 m3/h 5,000 U.S. gpm

Head up to 204 m 670 ft

Pressure up to 20 bar 290 psig

Temperature 10° to 105 °C 50 ° to 220°F

Images for general arrangement use only, not certified for construction.

1 COMPACT DESIGN

4 CASING

5 IMPELLER

6 SHAFT

7 CASING WEAR RINGS

8 STUFFING BOX

3 INTERCHANGEABLE

2 SHAFT SLEEVE

Ruhrpumpen also designs offshore Fire Pump Systems with

ABS certification for floating offshore facilities.

CharacteristicsDESCRIPTION

DESIGN FEATURES

HORIZONTAL SPLIT CASE PERFORMANCE DATA

Note: For pump operation outside this range, please contact a Ruhrpumpen representative.

4

Fire PumpHorizontal Split Ca

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End Suction Fire Fighting Pumps

• BEARINGVibration monitoring ports standard

• FRAMEThe heavy-duty power frame of the CPPincorporates a design for additional oil coolingand heat dissipation; bearing housing heatexchanger is an available option

• SHAFTA robust 316SS sleeved shaft as standardfor extended seal life

• UL/FMListed ANSI pumps will be supplied in FF. ANSI 150# or 300 # flange drilling is available based onmaterial selection

• DISCHARGEVertical discharge on the center line

• CASING WEAR RINGIs standard for the certified ANSI pumpsRadially split casing with flanged connections

• SUCTIONHorizontal End Suction ANSI 150 # or 300 # flangedrilling is available based on material selection

• IMPELLEREnclosed impeller design ensures maximumefficiency. The impeller itself is threaded against

rotation and is positively locked onto shaft, andsealed with an o-ring

• STUFFING BOXCover for packing

• SEALStandard Inpro/Seal® bearing isolators

• GREASE LUBRICATIONIs possible without adjustments on different parts

• THE DOUBLE ROW THRUST BEARINGprovides minimal shaft end play for extendedmechanical seal life

• NFPA - 20• UL - 448• FM - 1319

• The certified ANSI pumps are supplied in:Ductile Iron / Stainless Steel (CF8M)

Capacity up to 114 m3/h 500 U.S. gpm

Head up to 198 m 650 ft

Pressure up to 19 bar 280 psig

Temperature -45° to 315 °C -50 ° to 600°F

Images for general arrangement use only, not certified for construction.

Our End Suction Fire Pumps are designed according to ANSI(ASME B73.1) and are Certified by Factory Mutual and UL.Ruhrpumpen also designs offshore Fire Pump Systems withABS certification for floating offshore facilities. The End SuctionPump is also available as Jockey a Pump.

1 BEARING

2 FRAME

8 IMPELLER

3 SHAFT

6 CASINGWEAR RING

9 STUFFING BOX

4 UL/FM ListedANSI Pumps

12 THE DOUBLE ROWTHRUST BEARING

11 GREASELUBRICATION

10 SEAL

5 DISCHARGE

7 SUCTION

CharacteristicsDESCRIPTION

DESIGN FEATURES

MATERIALS OF CONSTRUCTION

END SUCTION PERFORMANCE DATA

Note: For pump operation outside this range, please contact a Ruhrpumpen representative.

Fire PumpEnd Suctio

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Note: For pump operation outside this range, please contact a Ruhrpumpen representative.

Vertical Turbine Pumps

• STUFFING BOXMachined with bushing to guide shaft

• DISCHARGE HEADProvides support for motor and entire pump.Available in cast iron or fabricated steel

• LINE SHAFTCarbon steel and threaded with coupling. Othermaterials available for various applications

• COLUMN CONNECTIONSFlanged or threaded, and include replaceablebearing retainer

• BEARINGSAvailable in a variety of materials

• LINE SHAFT COUPLINGSMachined from solid steel stock

• COLUMN ASSEMBLYManufactured in-plant to ensure accurate fitAvailable in different materials and coatings

• SLEEVE BEARINGSOperate in conjunction with pump shaft toprovide long life and low friction

• ENCLOSED IMPELLERSDesigned for long life and high efficiency.Machined and balanced for vibration freeoperation; the vanes and guide passages arehand finished to improve the efficiency. Counter

clockwise rotation viewed from coupling end

• STANDARD TAPERED COLLETSSecure impeller to pump shaft. Keyed impellersavailable for some sizes

• SUCTION BOWLProvides a rigid support of the lower end of thepump shaft. Suction bell is available for specialapplications

• STRAINERPrevents entry of foreign objects into pumpsuction

• NFPA - 20• UL - 448• FM - 1312• Special design available on requestCapacity up to 1136 m3/h 5,000 U.S. gpm

Head up to 202 m 663 ft

Pressure up to 19 bar 280 psig

Temperature 10° to 105 °C 50 ° to 220°F

Images for general arrangement use only, not certified for construction.

1 STUFFING BOX 2 DISCHARGE HEAD

4 COLUMNCONNECTIONS

9 ENCLOSEDIMPELLERS

STRAINER

7 COLUMNASSEMBLY

8 SLEEVEBEARINGS

12SUCTIONBOWL

11

10 STANDARDTAPEREDCOLLETS

5 BEARINGS

3 LINE SHAFT

Ruhrpumpen can design an offshore Fire Pump System with

ABS certification for floating offshore facilities.

• Standard Material: Cast Iron / BronzeFitted. Special materials available onrequest.

6 LINE SHAFTCOUPLINGS

CharacteristicsDESCRIPTION

DESIGN FEATURES

MATERIALS OF CONSTRUCTION

VERTICAL TURBINE PUMP PERFORMANCE DATA

6

Fire PumpVertical Turbine Pump

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Ruhrpumpen Vertical-In Line Pumps are also available for

Fire Fighting Applications.• Compact space saving design.• Top pull-out simplifies maintenance.• In-Line design ensures ease of installation.

Ruhrpumpen offers Pre-Packaged Fire Systems that can be designed and built to the requirements of the customer. The

Pre-Packaged systems can be supplied with an electric motor or diesel engine. As a customer you can choose prefabricat

skid mounted units or pump housed units. System designers appreciate the time savings and the Ruhrpumpen expertise bu

into each project.

• Single source responsibility• Prefabricated and Factory tested• Reduced field cost installation• Delivered to site in a single shipment• International distribution and start up capabilities• Compactness & Space Efficiency• Completely wired.• ETL/C-ETL Third Party Listing

• UL/FM approved components• NFPA 20 full compliance• NFPA 850 Compliant• Certified ASME section IX welding, AWS D1.1 certified

structural welders.

In-Line Pumps

In-Line In-Line Skid

BENEFITS FROM USING IN-LINE PUMPS

Pre-Packaged Fire Systems

BENEFITS USING PRE-PACKAGED FIRE SYSTEMS

End Suction Pump onPre-Packaged Skid

Mining Market

Fire PumpPre-Packaged Fire System

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1

16

23

4

5

6

7

8

UL-142 DoubleWall Day Tank

Floor DrainSystem

UL ListedJockey PumpControllers

UL/FMFire Pump

FM FlowMeter

ThrottlingValve

ElectricMotor

UL/FM ElectricControl Panel

JockeyPump

15

14

UL/FM DieselControl Panel

ASTM A36StructuralSteel Skid

12 Schedule 8-CPVCContainment Pipingfor Fuel Piping

11 CopperSensing Lines

10 UL/FM ListedOS&Y Gate Valves

9 TamperSwitches

13 UL/FM ListedDiesel Engine

Characteristics

8

Fire PumpPre-Packaged Fire System

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If your customer needs a packaged fire system to be completely housed, Ruhrpumpen can supply this enclosure. The Pump Hous

include the following (optional) features.

• Interior Lighting• Exterior Flood Lighting• Pre-wired and pre-piped• Pre-piped sprinkler systems for pump house interior• Exhaust Fan• Mini Power Zone• Electric Heaters with Built-in Thermostat• Wall or Floor access for piping

• Containment piping• Floor Drain• Architectural finishes• Safety Equipment• Grating Floor Deck design• Seismic Calculations with PE Stamps• Open Skid design• Diamond Plate Floor Deck design

• Ruhrpumpen can give start up and field training• Leveling bolts optional• High performance coating systems for corrosive or

costal environments

• Stainless steel sensing lines• Stainless piping for salt or brackish water applications• Mobile systems available• Custom alarm panels available

Nothing is left to chance with a Ruhrpumpen Pre-Packaged Fire System

OPTIONAL FEATURES PRE-PACKAGED FIRE SYSTEMS

Mobile Pre-Packaged SystemOption for PE Stamps

on all Drawings

Interior Pump HouseFire System

Pump HouseFire System

Fire PumpPre-Packaged Fire System

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Ruhrpumpen can offer Electric / Diesel and Jockey controlpanels. Panels are available for configurations with one or

more drivers and the panels can be programmed for eitherfully automatic or manual operation. The Electric / DieselControl Panels are UL/ULC listed and approved by FactoryMutual and CSA, as well as meeting or exceeding therequirements of NFPA 20 and NFPA 70.

Diesel control panels are availablefor 12 volt (120, 220 / 240 VAC) or24 volt (120, 220 VAC) diesel firepump engines.

Single or three phases Jockey FPump Panels designed for 50 & Hz in a variety of voltages.

Configurations LV• Across the line• Soft Start• Delta open / clos• Primary resistor• Auto-transforme• Part Winding

Configurations M• Across the line

The Fire Pumps will be mounted on a rigid single piece standard baseplate or a heavy duty baseplate. A drip rim or extension focontrol panel can be added depending on customer requirements.

Panel Options

Baseplates

ELECTRIC PANELS

DIESEL PANELS JOCKEY PANELS

Heavy DutyBaseplate

StandardBaseplate

10

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Fire Pump

Other Ruhrpumpen Products

Vertical Barrel Pump

Low NPSH “Shockless Entry” firststage impeller (single or doublesuction), Single or multi-stage.Standard construction materialsaccording to API latest edition(typeVS6).Condensate, Power plants, Municipal,Hydrocarbons, Pipeline, andRefineries.

Volute Casing Centrifugal

PumpAxially split, horizontal single ortwo stage, double volute casing,double suction, closed impeller.Heavy duty process designaccording to API 610 latest editio(type BB1).Pipeline Service-Mainline andBooster, Oil Extraction, Refinery,Chemical, Petrochemical,Metallurgical Industry, and PowerStations.

Vertical Turbine Pump

Multistage vertical centrifugal pumpwith diffuser type bowl, semi-open /enclosed impellers, cast iron bowls,counterclockwise rotation viewedfrom coupling end.Deep Well, Irrigation,Cooling Tower, Sump,and Condensate Pumps.

Sump Pump

Single Stage single suction verticacentrifugal pump, volute type caseflanged and threaded discharge,cast iron casing, flexible coupling.Sump Drainage, Flood Control,Air Wash Systems, Power Plants,Chemical Industry, MunicipalSystems, Water Treatment, ProcesPlants, and Sewage Lift Stations.

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More Informatio

August.15

USA, Tulsa & OrlandMEXICO, Monterrey

BRAZIL, Rio De Janeiro

ARGENTINA, Buenos Aires

GERMANY, Witten

EGYPT, Suez

INDIA, Chennai

CHINA, Changzhou

UK, Lancing