pump line and capacity

73
PROJECT BY: ALLIED FURNACES CLIENT NAME: GHARDA CHEMICAL Sl No Description Tag Number 1 Liquid Watse Heating Unit 2 Solid Waste R.K. Drive Cart Dampar Ash Converyor 3 Lime Spray in R.K. (Aqueous Feed Pump) 4 O.N.C Fuel Tank 5 Light Diesel (Fuel Pump) 6 Cooling air Blower 7 Atomization Blower

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Pump line capacity calculation

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Page 1: Pump Line and Capacity

PROJECT BY: ALLIED FURNACES PVT LTD.CLIENT NAME: GHARDA CHEMICAL (FLOURINE )

PUMP CAPACITY AND HEAD REQUIRED

Sl No Description Tag Number

1 Liquid Watse

Heating Unit

2 Solid Waste R.K. Drive Cart Dampar Ash Converyor

3 Lime Spray in R.K. (Aqueous Feed Pump)

4 O.N.C Fuel Tank

5 Light Diesel (Fuel Pump)

6 Cooling air Blower

7 Atomization Blower

Page 2: Pump Line and Capacity

8 Combustion Blowwer

9 Ash Removing System

10 Lime Circulation Pump (Weir Pump )

11 Lime Feed Screw

12 Fresh Water Spray Pump

13 Lime Circulation Pump (Circulation Pump)

14 Lime Tank Agitator

15 Ventury Scrubber Pump

16 Caustic Scrubber Pump

17 Caustic circulation Pump(DOSING Pump)

18 I.D Fan blower

19 Lime Sump Pump (RVDF feed Pump )

20 Lime Sump Pump ( Light Liquir Pump to Water Tank)

20 Caustic Sump Pump

21 Demister Pump

Page 3: Pump Line and Capacity

23 RVDF Pump ( Liquid Returen To RC Tank )

24 RVDF Racker Arm Agitator

25 Heating Unit

Page 4: Pump Line and Capacity

ALLIED FURNACES PVT LTD.GHARDA CHEMICAL (FLOURINE )

PUMP CAPACITY AND HEAD REQUIRED

Kg /hr Kg /Mtr^3 Mtr^3 /hr 740 1000 0.74

470

1667 1200 1.39

R.K. = 416S.C.C = 204S.C.C. = 75TOTAL 1500 980 1.53

R.K.=416S.C.C.=204S.C.C = 204 1500 980 1.53

R.K.= 5040 9686 1.15 10000S.C.C Plannum=3496 8423D.B.=1150

R.K.= 521 1275 1275S.C.C = 320S.C.C.=320

Page 5: Pump Line and Capacity

S.C.C = 114

R.K.= 4134 5235.5 5000S.C.C = 1982S.C.C.=1982 7000S.C.C = 690

(8000+10000) 18000 1200 1510000 10000 1000 10

((5000) 10000 1000 10

10000 10000 1000 10

25000 25000 1100 23

35000 35000 1100 32

600 600 1200 1

5000 5000 1200 4

5000 5000 1200 4

5000 5000 1200 4

5000 5000 1200 4

Page 6: Pump Line and Capacity

5000 5000 1200 4

64KW

Page 7: Pump Line and Capacity

ALLIED FURNACES PVT LTD.GHARDA CHEMICAL (FLOURINE )

PUMP CAPACITY AND HEAD REQUIRED

Working Stand By

L.P.H Mtr Kgf/cm^2 740 1 1

1389

1531 1 1

1531 1 1

300 1 1mmWC

1500 1 1mmWC

Head Required

Pressure Required

Head Selected

Page 8: Pump Line and Capacity

1 1

1 1

1 1

15000 1 1

10000 1 1

1

22727

31818

500

1500mmWC

4167

4167

4167

4167

Page 9: Pump Line and Capacity

4167

Page 10: Pump Line and Capacity

PUMP CAPACITY AND HEAD REQUIRED DRIVE LIST

TYPE M.O.C . Capacity RPM

Mtr^3/Hr 2 1.5

64KW

15 H.P. 14403 H.P. 14405H.P. 1440

Quantity Required

Page 11: Pump Line and Capacity

7.5 H.P.

2880

2880

2880

2880

Page 12: Pump Line and Capacity
Page 13: Pump Line and Capacity

DRIVE LIST

Type M.O.C Qty. Unit Price Total

Foot Mounted IEC2Foot Mounted IEC2Foot Mounted IEC2

Page 14: Pump Line and Capacity

Foot Mounted

Foot Mounted

Foot Mounted

Foot Mounted

Page 15: Pump Line and Capacity
Page 16: Pump Line and Capacity

Remark

Flow Rate ( 10%): 12.3 LPM @ 1.5 Kg/Cm2 (Bar) Pr.,600-700Kg/Hr. @ 3 Bar Pr.End Connection: 1/2” BSP (Male) For Liquid1-1/4” For Steam Concentric

Flow Rate ( 10%): 30 LPM @ 2 Kg/Cm2 (Bar) Pr.,600-700Kg/Hr. @ 3 Bar Pr.End Connection: 1/2” BSP (Male) For Liquid1-1/4” For Steam ConcentricMOC: Hastalloy - C

Page 17: Pump Line and Capacity
Page 18: Pump Line and Capacity
Page 19: Pump Line and Capacity

IS 123915 14.525 25.232 33.940 38.850 50.765 66.380 78.3

100 102.3125 127.7150 153.1

SR.NO. Type Of Fluid TAG NO

1 Emergency Water Tank Line Evaporative Cooler weir Evaporative Cooler Spray Nozzel To Caustic Scrubber

2 Water Hedder Line ToEvaprative Cooler Tank To E vaporative Cooler TankTo ventury Scrubber Tank To Caustic Scrubber Tank

3 To evaporative tank Lime circulation Pump To Lime Solution Tank To Lime weir for circulation Tank To lime Circulation Nozzel ( 4 nos)

Over Flow Line

4 To lime Preparation tank To Lime solution Holding Tank

Page 20: Pump Line and Capacity

5 To RVDF Vaccum Pump To RVDF Vaccum Pump

6 Procee water Headder

7 Aqueous Lime Pump Line Line to R.K. Pump Suction Line By pass to Tank

12 Lime sump Pump a RVDF Feed Line b Sump To Water Tank Line

13 Spray Evaporative Pump Line to Spray Nozzel Line to Duct Cleaning Nozzel

14 RVDF RETURN Line From Receiver to Storage tan k

15 VENTURY SCRUBBER LINE

16 CAUSTIC SCRUBBER LINE TO

Page 21: Pump Line and Capacity

CLEAR I.D 150 153.2200 208.7

IS 3589 -1981 250 262.6IS 3589 -1981 300 312.6IS 3589 -1981 350 336.6IS 3589 -1981 400 387.4

450 457.2

PUMP TYPE M.O.C Required Flow Density CAPACITY Kg /hr Kg .mtr^3

4500 10001500 10001500 10001500 1000

10000 10001000 10002000 10002000 10002000 1000

18000 10008000 10008000 10002000 1000

3904 1000

10000 10008000 1000

Page 22: Pump Line and Capacity

5000 10005000 1000

10000 1000

2000 10001000 10001000 10005000 1000

5000 10005000 10005000 1000

10000 10005000 10002000 1000

5000 10005000 1000

25000 1000

35000 1000

Page 23: Pump Line and Capacity

M3 / hr mtr^2 /Sec Head In Mtr HEADDER LINE SIZING SIZE

4.5 0.00125 50 801.5 0.00041667 50 501.5 0.00041667 50 501.5 0.00041667 50 50

10 0.00277778 50 1001 0.00027778 50 802 0.00055556 50 502 0.00055556 50 502 0.00055556 50 50

18 0.005 50 1008 0.00222222 50 508 0.00222222 30 802 0.00055556 30 50

3.904 0.00108444 30 200

10 0.00277778 50 808 0.00222222 50 50

Page 24: Pump Line and Capacity

5 0.00138889 50 505 0.00138889 50 50

10 0.00277778 50 100

2 0.00055556 50 501 0.00027778 50 251 0.00027778 50 255 0.00138889 50 50

5 0.00138889 50 505 0.00138889 50 505 0.00138889 30 50

10 0.00277778 50 1005 0.00138889 50 502 0.00055556 50 50

5 0.00138889 50 505 0.00138889 50 50

25 0.00694444 50 100

35 0.00972222 50 150

Page 25: Pump Line and Capacity

CLEAR I.D MAX.FLOW VELOCITY RECOMMANDED VELOCITY mm Mtr

78.3 0.0783 0.259595169950.7 0.0507 0.206387294650.7 0.0507 0.206387294650.7 0.0507 0.2063872946

102.3 0.1023 0.337953034678.3 0.0783 0.057687815550.7 0.0507 0.275183059550.7 0.0507 0.275183059550.7 0.0507 0.2751830595

102 0.102 0.611899050778.3 0.0783 0.461502524278.3 0.0783 0.461502524250.2 0.0502 0.2806920932

208.3 0.2083 0.0318228365

78.3 0.0783 0.576878155250.7 0.0507 1.100732238

Page 26: Pump Line and Capacity

50.7 0.0507 0.6879576488 0.5-0.850.7 0.0507 0.6879576488 0.5-0.8

102.3 0.1023 0.3379530346

50.7 0.0507 0.275183059525.3 0.0253 0.552543628725.3 0.0253 0.552543628750.7 0.0507 0.6879576488

50.7 0.0507 0.687957648850.7 0.0507 0.687957648850.7 0.0507 0.6879576488

102.3 0.1023 0.337953034650.7 0.0507 0.687957648850.7 0.0507 0.2751830595

50.7 0.0507 0.687957648850.7 0.0507 0.6879576488

102.3 0.1023 0.8448825864

150.3 0.1503 0.5479711589

Page 27: Pump Line and Capacity

REMARK

Page 28: Pump Line and Capacity

O.K.O.K.

Page 29: Pump Line and Capacity

IS 123915 14.525 25.232 33.940 38.850 50.765 66.380 78.3

100 102.3125 127.7150 153.1

SR.NO. Type Of Fluid TAG NO

1 Fuel Oil Pump

To R.K. Burner To S.C.C Main Burner To S.C.C Booster Burner To S.C.C Burner /Nozzel Oil Return Line

2 Waste Fuel Pump( ONC ) To R.K. Burner To S.C.C Main Burner To S.C.C Booster Burner To S.C.C Burner / Nozzel

ONC Return Line

3 C.W. Inlet Line

4 C.W. Out let line

5 Emergency Water Tank Line Evaporative Cooler weir Evaporative Cooler Spray Nozzel To Caustic Scrubber

6 Water Hedder Line

Page 30: Pump Line and Capacity

ToEvaprative Cooler Tank To E vaporative Cooler TankTo ventury Scrubber Tank To Caustic Scrubber Tank

7 To Lime Tank Lime circulation Pump Line to Spray Evaporative Cooler To Lime weir for circulation Tank To lime Circulation Nozzel ( 4 nos)

To lime Preparation tank To Lime solution Holding Tank

8 To RVDF Vaccum Pump To RVDF Vaccum Pump

9 Steam Line Headder Liquid Waste Nozzel in R.K. Liquid watse in S.C.C

7 Pilot Gas Hedder

8 Insturment Air Hedder

9 Procee water Headder

11 Aqueous Lime Pump Line Line to R.K. Pump Suction Line

12 Lime sump Pump a RVDF Feed Line b Sump To Water Tank Line

13 Spray Evaporative Pump Line to Spray Nozzel Line to Duct Cleaning Nozzel

14 RVDF RETURN Line From Receiver to Storage tan k

15 VENTURY SCRUBBER LINE

16 CAUSTIC SCRUBBER LINE TO

Page 31: Pump Line and Capacity
Page 32: Pump Line and Capacity

CLEAR I.D 150 153.2200 208.7

IS 3589 -1981 250 262.6IS 3589 -1981 300 312.6IS 3589 -1981 350 336.6IS 3589 -1981 400 387.4

450 457.2

PUMP TYPE M.O.C Required Flow Density CAPACITY Kg /hr Kg .mtr^3

Gear Pump S.S. 316L 740 1200

Gear Pump S.S. 316L 740 1200

S.S. 316L 740 1200S.S. 316L 740 1200S.S. 316L 740 1200S.S. 316L 740 1200

1000 1200

1000 1200

10000 1000

10000 1000

Page 33: Pump Line and Capacity

5000 12002000 12002000 12002000 1200

18000 1200

8000 12002000 1200

10000 12005000 1200

5000 12005000 1200

800 1.5800 1.5800 1.5

10000 1000

2000 12001000 12001000 1200

5000 12005000 12005000 1200

10000 10005000 10002000 1000

5000 10005000 1000

25000 1000

35000 1000

Page 34: Pump Line and Capacity
Page 35: Pump Line and Capacity

M3 / hr mtr^2 /Sec Head In Mtr HEADDER LINE SIZING SIZE

1.5 0.00041667 50 50

0.416 0.00011556 50 250.204 5.6667E-005 50 250.204 5.6667E-005 50 250.125 3.4722E-005 50 25

1 0.00027778 50 50

1.5 0.00041667 50 50

0.416 0.00011556 50 500.204 5.6667E-005 50 500.204 5.6667E-005 50 500.125 3.4722E-005 50 50

1 0.00027778 50 50

1 0.00027778 50 50

1 0.00027778 50 50

8 0.00222222 50 802 0.00055556 50 502 0.00055556 50 502 0.00055556 50 50

10 0.00277778 50 100

Page 36: Pump Line and Capacity

5 0.00138889 50 802 0.00055556 50 502 0.00055556 50 502 0.00055556 50 50

18 0.005 50 100

8 0.00222222 30 1002 0.00055556 30 50

10 0.00277778 50 805 0.00138889 50 50

5 0.00138889 50 505 0.00138889 50 50

0.8 0.00022222 50 500.8 0.00022222 50 400.8 0.00022222 50 40

1.5 0.00041667 50 40

1.5 0.00041667 50 50

10 0.00277778 50 100

2 0.00055556 50 501 0.00027778 50 251 0.00027778 50 25

5 0.00138889 50 505 0.00138889 50 505 0.00138889 30 50

10 0.00277778 50 1001.5 0.00041667 50 501.5 0.00041667 50 50

5 0.00138889 50 505 0.00138889 50 50

25 0.00694444 50 100

35 0.00972222 50 150

Page 37: Pump Line and Capacity
Page 38: Pump Line and Capacity

CLEAR I.D MAX.FLOW VELOCITY RECOMMANDED VELOCITY mm Mtr

50.7 0.0507 0.2063872946

25.2 0.0252 0.231686040225.2 0.0252 0.113615269725.2 0.0252 0.113615269725.2 0.0252 0.069617199650.7 0.0507 0.1375915298

50.7 0.0507 0.2063872946

50.7 0.0507 0.057238076450.7 0.0507 0.028068672150.7 0.0507 0.028068672150.7 0.0507 0.0171989412

50.7 0.0507 0.1375915298

50.7 0.0507 0.1375915298 0.7-1.5

50.7 0.0507 0.1375915298 1.0-3.0

78.3 0.0783 0.461502524250.7 0.0507 0.275183059550.7 0.0507 0.275183059550.7 0.0507 0.2751830595

102.3 0.1023 0.3379530346

Page 39: Pump Line and Capacity

78.3 0.0783 0.288439077650.7 0.0507 0.275183059550.7 0.0507 0.275183059550.7 0.0507 0.2751830595

102 0.102 0.6118990507

102 0.102 0.271955133750.2 0.0502 0.2806920932

78.3 0.0783 0.576878155250.7 0.0507 0.6879576488

50.7 0.0507 0.6879576488 0.5-0.850.7 0.0507 0.6879576488 0.5-0.8

50.7 0.0507 0.110073223838.8 0.0388 0.187946461538.8 0.0388 0.1879464615

38.8 0.0388 0.3523996154

50.7 0.0507 0.2063872946

102.3 0.1023 0.3379530346

50.7 0.0507 0.275183059525.3 0.0253 0.552543628725.3 0.0253 0.5525436287

50.7 0.0507 0.687957648850.7 0.0507 0.687957648850.7 0.0507 0.6879576488

102.3 0.1023 0.337953034650.7 0.0507 0.206387294650.7 0.0507 0.2063872946

50.7 0.0507 0.687957648850.7 0.0507 0.6879576488

102.3 0.1023 0.8448825864

150.3 0.1503 0.5479711589

Page 40: Pump Line and Capacity
Page 41: Pump Line and Capacity

REMARK

Page 42: Pump Line and Capacity

O.K.O.K.

Page 43: Pump Line and Capacity
Page 44: Pump Line and Capacity

TAG NO PUMP TYPE

1 ORGANIC WASTE (LCV) Gear Pump JR 852 A / B Tushaco

2 F.O GEAR PUMPSJT 859 A / B Tushaco

RETURN LINE

3 AQUEOUS WASTE CENTIFUGALJT 853 A / B JHONSON

S.S 316 L

4 OW (HCV) Metering PumpJR 852 C / D SHAPOTOOL

SYMBOL TO BE CHANGEDSINCE METERING PUMP IS SELECTED

Page 45: Pump Line and Capacity

5 BLW-852A BLOWER BLW-852B

6 BLW-852CBLW-852D

7 PROCESS WATER JHONSONJT 855 C / D S.S 316 L

OVER HEAD TANK REQUIRED TO CHANGE

D.B- T -855

P.C.B.

POSITION IN BOTTOM CONE WATER SCRUBBER

DEMISTER CLEANING LINE DC867

RCT-870 /RCT 869.

REQUIRED TO CHANGE MAIN

Page 46: Pump Line and Capacity

15 OVER FLOW LINE TO T 858

10 COOLING TOWER

8 QUIECHING WATER C.R.Quiench Water

JT 855 A/B

LINE WITHOUT SAFTY VALVE

9 OVER HEAD RETURN LINE EMRGENCY WATER SUPPLY

HEDDER LINE TO AGV

Page 47: Pump Line and Capacity

REQUIRED TO MODIFY

NUMBER TO BE GIVEN

REQUIRED TO CONFIRM

11 CAUSTIC PUMPS Caustic Pump J-CT 873 A / B J-CT 873 A / B

Metering PumpSHAPOTOOL

12 R.C. PUMPScrubber Recirculation Florolined Pump P.V.D.F. LINED RCT 869 /ARCT 869 /B

Page 48: Pump Line and Capacity

RCT 869/ A/BRCT 869/ A/B

OVERF LOW OF TANK

RCT 870 / ARCT 870 /B

RCT 869 C/DRCT 869 C/D

Over Flow BOTTOM DRAIN LINE

To ETP To ETP

COMMON HEADDER

Over Flow Of RCT 870Over Flow Of RCT 871

Drain of RCT 871

LINE TO BE CHANGED INSTRUMENT AIR

REQUIRED TO CONFIRM

Page 49: Pump Line and Capacity

COMPRESSED AIR HEADDER REQUITRED TO CHANGE

Dalvan 31325

IGATWIN LINED PIPE STANDARD

ANSI B 36.10 ASTM STANDARD

NPS1 25

1*1/2 402 503 80

3*1/2 1006 150

15 14.525 25.232 33.940 38.850 50.765 66.380 78.3

Page 50: Pump Line and Capacity

100 102.3125 127.7150 153.1

IS 1239

150200

IS 3589 -1981 250IS 3589 -1981 300IS 3589 -1981 350IS 3589 -1981 400

450

Page 51: Pump Line and Capacity

M.O.C CAPACITY M3 / hr HEADDER LINE SIZING

3.00 OW-201-50-PTFE -003000 3.00 OW-202-40-PTFE -00L.P.H. 3.00 OW-203-40-PTFE -00

3.00 OW-204-50-PTFE -003.00 OWR-206-25-PTFE -003.00 (LCV)OW-207-40-PTFE-003.00 (LCV)OW-208-40-PTFE-00

3.00 FOS-601-50-MS-003.00 FOS-602-25-MS-00

3.00 FOS-603-50-MS-02HEADDER 3.00 FOR-604-50-MS-02

3.00 FOR-501-50-MS-023.00 FOR-502-40-MS-023.00 FOR-503-25-MS-02

D.B. 855 3.00 FOR-504-25-MS-02S.C.C 3.00 FOR-505-25-MS-02

4000 4.00 AQ-901-50-MS-00L.P.H. 4.00

60 mtr Head 4.00 AQ-902-40-MS-004.00 AQ-903-40-MS-00

4.00 AQ-904-50-MS-00

4.00 AQ-905-50-MS-00

4.00 AQ-906-40-SS-00HEADDER 4.00 AQ-907-40-SS-00

555 0.56 OW-801-50-MS-00L.P.H.

0.56 OW-802-40-PTFE -000.56 OW-803-40-PTFE-00

0.56 OW-804-50-PTFE-00

Page 52: Pump Line and Capacity

0.56 OW-805-25-PTFE-000.56 OW-806-25-PTFE-00

0.56 (HCV) OW-807-25-PTEF-00

HEADDER 0.56 (HCV) OW-808-40-PTEF-00

CA-701-XXX-MS-00CA-702-XXX-MS-00

CA-703-XXX -MS-00

CA-704-400-MS-00

HEADDER CA-705-400-MS-00

COA-301-XXX-MS-00COA-302-XXX-MS-00COA-303-XXX-MS-00COA-304 XXX-MS-00

HEADDER COA-305-XXX-MS-00

10000 10.00 CWS-5001-40-MS-00L.P.H.

40 mtr Head 10.00 CWS-5002-40-MS-0010.00 CWS-5003-40-MS-00

10.00 CWS-5004-50-MS-00

OVER HEAD TANK HEADDER 10.00 CWS-5005-25-MS-0010.00 CWS-5005-50-MS-00

DISCHARGE BREECH 2.00 PW-5010-25-MS-00

PACKED BED SCRUBBER 2.00 PW-5011-25-MS-00

WATER SCRUBBER 2.00 PW-5012-25-MS-00

DROP LET SEPERATOR 1.00 PW-5013-32-MS-00

2.00 PW-5014-40-MS-00

FR0M HEDDER LINE TO SCRUBBER 10.00 PW-5011-25-MS-00TO PACKED BED SCRUBBER 10.00 PW-5011-40-MS-00TO WATER SCRUBBER 2.00 PW-5012-25-MS-00

Page 53: Pump Line and Capacity

DEMISTER CLEANING 2.00 PW-5013-32-MS-00

RAW WATER TO RCT 869 / 870 PW-5014-40-MS-00PW-5015-40-MS-00

NO. TO BE CHANGED PW-5016-40-MS-00FOR RCT 870

Over Head Tank return line LINE SIZE TO DECIDE

2.47 R.K. INLET HEAD 2.00 CWS-5006-40-MS-00

2.95 A.G.V 101 2.00 CWS-5008-25-MS-002.95 A.G.V 102 2.00 CWS-5009-25-MS-00

8.37RETURN LINE FROM KILN 2.00 HWR-7001-50-MS-00

RETURN LINEFROM AGV 2.00 HWR-7016-50-MS-00

12M3 / hr 12.00 WA-6001-40-SS-00

108 mtr Head 12.00 WA-6002-40-SS-00

12.00 WA-6003-50-0012.00 WA-6004-50-00

12.00 WA-6005-40-SS-00

HEADDER 12.00 WA-6006-50-SS-00

RETURN TO TANK CWA-6007-40-SS-00

TO S.E.C 2.00 EWS- 7001-40-SS-00

TO R.K. 0.64 EWS-7002-25-MS-00

HEDDER LINE TO AGV A.G.V 101 1.80 EWS-7003-25-MS-003.60 EWS-7003-40-MS-00

SEPERATE TWO LINES 1.80 EWS-7003-25-MS-00

Page 54: Pump Line and Capacity

TO BE CONSIDER 1.80 EWS-7003-25-MS-00

HADDER LINE TO SCRUBBER 1.80 EWS-7004-25-MS-00

YOS -OW874-118WATER SCRUBBER 2.78 EWS-7005-40-MS-00

NUMBER TO BE GIVEN PAKED BED SCRUBBER 2.78 EWS -

YOS -EC-860 -162YOS -EC-860 -162

TOTAL 11.80 EWS- 7001-80-00

555 0.56 CS-8001-25-CS-00L.P.H.

0.56 CS-8002-25-CS-00

RETURN LINE 0.56 CRS-8003-25-SS-00

OVER HEAD TANK LINE 0.56 CS-8004-25-SS-00

LINE TO DB -T 855

OVER HEAD RETURN 0.56 CS-8005-40-SS-0040 X 25

RCT-870 0.56 CS-8006-25-SS-00RCT-869 0.56 CS-8007-25-SS-00

75.00 CS-8008-80-PTFE-0075

M3 / hr 75.00 CS-8008-80-PTFE-0035 mtr Head 75.00 CS-8009-80-PTFE-00

75.00 CS-8010-100-PTFE-00WATER SCRUBBER CS-8011-80-PTFE-00TO PH METER 75.00 CS-8012-80-PTFE-00

IN BOTTOM SECTION 75.00 CS-8013-80-PTFE-00

DIRECT TO RC TANK 75.00 CS-8014-80-PTFE-00

Page 55: Pump Line and Capacity

SUCTION LINE TO PUMP 75.00 CS-8021-100-PTFE-00SUCTION LINE TO PUMP 75.00 CS-8022-100-PTFE-00

75.00 CS-8023-80-PTFE-0075.00 CS-8026-80-PTFE-00

75.00 CS-8015-80-PTFE-0075.00 CS-8016-80-PTFE-0075.00 CS-8017-100-PTFE-00

CAUSTIC SCRUBBER 75.00 CS-8018-80-PTFE-00

TO PH METER 75.00 CS-8019-80-PTFE-00DIRECT TO RC TANK 75.00 CS-8020-80-PTFE-00

SUCTION LINE TO PUMP 75.00 CS-8024-100-PTFE-00SUCTION LINE TO PUMP 75.00 CS-8025-100-PTFE-00

75.00 CS-8025-100-PTFE-00CS-8023-80-CS-00CS-8026-80-CS-00CS-8027-80-CS-00

CS-8028-125-CS-00CS-8029-125-CS-00

DROP LET SEPERATOR CS-8030-150-CS-00

CS-8031-80-CS-00CS-8032-80-CS-00

DROP LET SEPERATOR CS-8033-100-CS-00

INLET 450.00 IA-1001-80-00HEADDER 450.00 IA -1002-50 GI-00

POPEET VALVE 75.69 IA-1004-15-MS-00863 A / B

TO BAG HOUSE 125.00 IA-1005-25-MS-00864 A 25 X 15

62.50 IA-1006-15-MS-00

TO BAG HOUSE 62.50 IA-1007-15-MS-00864 B

Page 56: Pump Line and Capacity

POPEET VALVE (OUTLET) 127.17 IA-1008-15-MS-00863 A / B

IA-1009-15-MS-00IA-1010-15-MS-00

IN S.C.C EMERGENCY STACK 154.99 IA-1003-25-GI-00

546.00 CM -401-40-MS-00546.00 CM -401-50-MS-00

LANCE 3 IN R.K CM-402-25-MS-00

LANCE 1 IN R.K CM-403-25-MS-00

S.E.C 860 546.00 CM-404-25-MS-00

PER NOZZEL5 NUMBER 109.07 CM-404-25-MS-00

109.07 CM-404-25-MS-00

IGATWIN LINED PIPE STANDARD

ANSI B 36.10 ASTM STANDARD AFTER LINING I.D

PIPE I.D mm mm Thickness p.t.f.e26.64 20.54 3.0540.94 34.84 3.0552.48 46.38 3.0577.92 70.92 3.590.12 81.72 4.2

154.08 145.68 5.3

Page 57: Pump Line and Capacity

CLEAR I.D

153.2208.7262.6312.6336.6387.4457.2

Page 58: Pump Line and Capacity

SIZE CLEAR I.D MAX.FLOW VELOCITYREQUIRD Mtr / Sec

50 46.38 0.4940 34.84 0.8740 34.84 0.8750 46.38 0.4925 20.54 2.5140 34.84 0.8740 34.84 0.87

50 50.7 0.4125 25.2 1.67

50 50.7 0.4150 50.7 0.41

50 50.7 0.4140 38.8 0.7025 25.2 1.67

25 25.2 1.6725 25.2 1.67

50 50.7 0.55

40 38.8 0.9440 38.8 0.94

50 50.7 0.55

50 50.7 0.55

40 38.8 0.9440 38.8 0.94

standard 50 50.7 0.08 50

40 38.8 0.13 4040 38.8 0.13 40

50 50.7 0.08 50

Page 59: Pump Line and Capacity

25 20.54 0.47 2525 20.54 0.47 25

25 20.54 0.47 25

40 38.8 0.13 40

400

400

40 38.8 2.35

40 38.8 2.3540 38.8 2.35

50 50.7 1.38

25 20.54 8.38 TO BE CHANGED 50 50.7 1.38

25 20.54 1.68

25 20.54 1.68

25 20.54 1.68

32 33.9 0.31

40 38.8 0.47

25 75 0.6340 38.8 2.3525 75 0.13

Page 60: Pump Line and Capacity

32 33.9 0.62

40 38.840 38.840 38.8

We can provide 40 mm only

40 38.8 0.4725 20.54 0.0025 75 0.1325 75 0.13

50 50.7 0.28

50 50.7 0.28

40 38.8 2.82

40 38.8 2.82

50 50.7 1.6550 50.7 1.65

40 38.8 2.82

50 50.7 1.65

40 38.8 0.00 TO BE CHECKED

40 38.8 0.47

25 20.54 0.53

25 20.54 1.51 TO BE CHEKED 40 38.8 0.8525 20.54 1.51

LINE TO BE JOINED ]

Page 61: Pump Line and Capacity

25 20.54 1.51

25 20.54 1.51

25 20.54 2.33

25 20.54 2.33

80 78.3 0.68

25 20.54 0.47

25 20.54 0.47

25 20.54 0.47

25 20.54 0.47

40

25 20.54 0.4725 20.54 0.47

80 102.3 2.53

80 77.92 4.3780 77.92 4.37

100

80 77.92 4.3780 77.92 4.37

80 77.92 4.37

Page 62: Pump Line and Capacity

100 102.3 2.53100 102.3 2.53

80 77.92 4.37

80 77.92 4.3780 77.92 4.37

100

80 77.92 4.37

80 77.92 4.3780 77.92 4.37

100 102.3 2.53100 102.3 2.53

100

8080

125125

150

8080

100

80 77.92 26.2150 52.48 57.78

15 14.5 127.31

25 25.2 69.61

15 14.5 105.12

15 14.5 105.12

Page 63: Pump Line and Capacity

15 14.5 213.90

15 14.515 14.5

25 25.2 86.31

40 38.8 128.2650 52.48 70.1125 25.2

25 25.2

25 25.2 304.05

25 25.2 60.7432 33.9 33.56

Page 64: Pump Line and Capacity
Page 65: Pump Line and Capacity

P.T.F.E LINED 46.38 0.012552152

34.84 0.03798182834.84 0.037981828

46.38 0.012552152

Page 66: Pump Line and Capacity

20.54 0.38993646120.54 0.389936461

20.54 0.389936461

34.84 0.037981828

Page 67: Pump Line and Capacity
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Page 72: Pump Line and Capacity

DESIGN VELOCITIES FOR PIPELINES

FLOW MEDIUM VELOCITY (m/s)WATERLocal water supply main 0.5-0.8Main supply and long distance 1.0-3.0

water supply lines

Cooling WaterSuction Lines 0.7-1.5

Delivery Lines 1.0-3.0

Boiler Feed WaterIntake lines 0.5-1.0Discharge lines 1.5-3.0Condensate suction lines 0.5-1.0

Condensate discharge lines 1.5-3.0Hot water main 1.0-2.5Hot water layout 0.8-2.0

WATER TURBINE LINESLong and levelled 1.0-3.0Steep with smaller diameter 2.0-4.0

Steep with bigger diameter 3.0-7.0

HIGH PRESSURE WATER LINES

Long distance Upto 20.0

Short distance 20.0-30.0

GASES

Town Supply Gas

Upto 1.0

3.0-8.0

5.0-10.0

10.0-25.0

Industrial Gas

3.0-20.0

5.0-25.0

20.0-60.0

Upto 0.02 Kg/cm2

Upto 0.05 Kg/cm2

Upto 1.0 Kg/cm2

Above 1.0 Kg/cm2

Upto 1.05 Kg/cm2

Upto 2.0 Kg/cm2

Above 2.0 Kg/cm2

Page 73: Pump Line and Capacity

DESIGN VELOCITIES FOR PIPELINES

FLOW MEDIUM VELOCITY (m/s)COMPRESSED AIRCompressed air in general 3.0-10.0Compressed air in network 15.0-25.0

Reciprocating Compressor

Suction line Upto 12.0Delivery line Upto 20.0

Suction line Upto 20.0

Delvery line Upto 20.0

Suction line 8.0-12.0Delvery line 15.0-20.0

Suction line Upto 20.0Delivery line 25.0-30.0

CENTRIFUGAL COMPRESSORSuction line 18.0-25.0Delivery line 25.0-30.0

15.0-20.0

STEAM

20.0-40.0

30.0-60.0

OTHER MEDIUMS

Oil and Viscous fluids 1.0-2.0

Oxygen line with steel pipe Upto 25.0

Lub. Oil lines 1.5-2.0

Benzene,Benzol,etc.(Pressure lines) 1.0-1.25

Upto 2000 m3/hr. capacity

Above 2000 m3/hr. capacity

Blower:Upto 0.01 Kg/cm2

Blower:Above 0.01 Kg/cm2

Low pressure upto 10kg/cm2

Medium pressure 10-40 kg/cm2

High pressure above 40 kg/cm2