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1 12.04.2007 NETZSCH do Brasil Ind. e Com. Ltda Pumping Sugar Mass and Magma in Sugar Cane Plants with NEMO ® pump NEMO ® pump

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1 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

Pumping Sugar Mass and Magma in Sugar Cane Plants

with NEMO® pump

NEMO® pump

2 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

3 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

NEMO® PUMP FOR MAGMA:APPLICATION MAGMA AT AN OPEN TANK:-Temperature: 55-60° C;-Density: 1,5-Viscosity: up to 200.000 cP-Sugar Concentration: 85-89° Brix;-Suction: floaded with open tank;-Solid sugar cristals : size 0,3 – 0,9 mm.

4 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

CAVITATION ANALYSIS

NEMO® PUMP FOR MAGMA: OPEN TANK

5 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

INSTALLATION DETAILS AT THE SUCTION SIDE

NEMO® PUMP FOR MAGMA: OPEN TANK

6 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

INSTALLATION DETAILS AT THE SUCTION SIDE

NEMO® PUMP FOR MAGMA: OPEN TANK

7 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

INSTALLATION DETAILS AT THE SUCTION SIDE

NEMO® PUMP FOR MAGMA: OPEN TANK

8 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

NOT RECOMENDEDNEMO® PUMP FOR MAGMA: OPEN TANK

9 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

NOT RECOMENDEDNEMO® PUMP FOR MAGMA: OPEN TANK

10 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

BEST PRACTICES

The pump must be installed just under the tank;

We should use a net in the bottom of the tank to broken the sugar stones;

We suggest a 30mm net;

The net must be in a position to not generate any restriction to the pump suction, to not block the suction side;

We should have hat water connection to clean the pump and steam connection to clean the pipeline;

Maximum speed recommended 60 RPM;

Pump with inspection ports;

We recommend the installation of sonic (radar) sensor in the suction tank to guaranty at least 0,5 meter of positive pressure.

NEMO® PUMP FOR MAGMA: OPEN TANK

11 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

•Flow rate: up 55 m3/h;•Pressure: from up to 12 bar;•Suction and discharge flange with inspection ports.

NEMO® PUMP serie SY with bearing house

Pumping of Magma A, B, C up to 89° Brix.

NEMO® PUMP FOR MAGMA: OPEN TANKBEST PRACTICES

12 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

Model Pressure[bar]

Flange[inch]

Flow [m3/h]

Area [m2]

Flow[m3/s]

Axial speed[m/s]

NM148SY01L07Z 3 12 55,5 0,073 0,015 0,211

NM148SY02S14Z 6 12 31,7 0,073 0,009 0,121

NM148SY01L04J 3 10 55,5 0,051 0,015 0,304

NM148SY02S08J 6 10 31,7 0,051 0,009 0,174

NM125SY01L07J 3 10 44,3 0,051 0,012 0,243

NM125SY02S14J 6 10 16,5 0,051 0,005 0,090

NM105SY01L07J 3 8 18,7 0,032 0,005 0,160

NM105SY02S14J 6 8 10,1 0,032 0,003 0,087

NEMO® PUMP FOR MAGMA: OPEN TANKBEST PRACTICES

13 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

APPLICATION AT VACUMM PAN:-Temperature: 45-55° C-Viscosity: up to 500.000 cP-Density: 1,5-Sugar concentration: 90-96° Brix;-Suction side: flooed with closed tank;-Solid cristal sugar: size 1,0 – 1,8 mm.

NEMO® PUMP FOR SUGAR MASS: CLOSED TANK

14 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

INSTALLATIONNEMO® PUMP FOR SUGAR MASS: CLOSED TANK

15 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

INSTALLATIONNEMO® PUMP FOR SUGAR MASS: CLOSED TANK

16 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

INSTALLATIONNEMO® PUMP FOR SUGAR MASS: CLOSED TANK

17 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

INSTALLATIONNEMO® PUMP FOR SUGAR MASS: CLOSED TANK

18 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

CAVITATION ANALYSIS:NEMO® PUMP FOR SUGAR MASS: CLOSED TANK

19 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

DETAILS OF INSTALLATIONNEMO® PUMP FOR SUGAR MASS: CLOSED TANK

20 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

NEMO® PUMP FOR SUGAR MASS: CLOSED TANKDETAILS OF INSTALLATION

21 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

NEMO® PUMP FOR SUGAR MASS: CLOSED TANKDETAILS OF INSTALLATION

22 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

NEMO® PUMP FOR SUGAR MASS: CLOSED TANKDETAILS OF INSTALLATION

23 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

NEMO® PUMP FOR SUGAR MASS: CLOSED TANKDETAILS OF INSTALLATION

24 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

NEMO® PUMP FOR SUGAR MASS: CLOSED TANKDETAILS OF INSTALLATION

25 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

-If it is possible we suggest to use suction and discharge piping with heated jacket;

-We suggest to have steam conection to clean the pipeline and hot water conection to clean the pump;

-To use the SY pump with a bigger flange connection trying to follow the customer pipeline to avoid restrictions in the suction side;

-Pump with inspection ports;

-Maximum speed recommended 60 RPM;

-The pump must have at least 12 meter of positive pressure.

NEMO® PUMP FOR SUGAR MASS: CLOSED TANKBEST PRACTICES

26 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

•Flow rate: up to 32 m3/h;•Pressure: up to 12 bar;•Expanded suction flange;•Inspection ports in the suction side.

NEMO® serie SY with bearing housePumping of Mass A, B, C up to 96° Brix.

BEST PRACTICESNEMO® PUMP FOR SUGAR MASS: CLOSED TANK

27 12.04.2007NETZSCH do Brasil Ind. e Com. Ltda

Model Pressure [bar]

Flange[inch]

Flow [m3/h]

Area [m2]

Flow[m3/s]

Axial speed [m/s]

NM148SY02S14Z 6 24 31,7 0,292 0,009 0,030

NM148SY02S08Z 6 20 31,7 0,203 0,009 0,043

NM125SY02S14J 6 16 16,5 0,051 0,130 0,035

NM105SY02S14J 6 12 10,1 0,032 0,073 0,038

NEMO® PUMP FOR SUGAR MASS: CLOSED TANKBEST PRACTICES