pumps ca eng 1505

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Page 1: Pumps CA Eng 1505

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   H  y

   d  r  a  u   l   i  c   P

  u  m  p  s

 Webtec Products Limited

Quality Hydraulic Componentsfrom the Webtec Range

Hydraulic 

Pumps 

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Quality Hydraulic Components from the Webtec Range

CONTENTS

DESCRIPTION PAGE No.

B Series

Gear Pumps, 1 to 10 cc/rev Capacity 1

YB Series

Gear Pump, 2.5 to 12 cc/rev Capacity 9

HCS Series

Gear Pumps, 12 to 32 cc/rev Capacity 13

YC Series

Gear Pumps, 12 to 32 cc/rev Capacity 15

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1

B Series

Gear Pumps1 to 10 cc/revCapacity

An EXTERNAL GEAR PUMP consists basically of adrive gear (rotated by an external source via a shaft)and a meshing driven gear in a housing with an inletand outlet port. Fluid is forced through the pump as itbecomes trapped between the rotating gear teeth andthe housing. Because the output per revolution isbased on the fixed volume displaced by the gears, theflow rate may be varied only by varying the gear speed.

Symbol

Features

G Customer can select from 10 standard

displacements ranging from 1 - 10 cc/rev withpressure to 241 bar and speeds to 3500 rpm.

G Durable construction consisting of heat treated alloy

steel shafts and gears, high density grey iron bodyconstruction.

GDouble lip seals and heavy duty needle bearingsfitted as standard features.

G Straight keyed shafts are standard with tang shafts

available as an option.

G Mechanical, high pressure or viton seals available

as an option.

G Relief and outlet check valves available as an

option.

G Suitable for mining and underground use.

Quality Hydraulic Components from the Webtec Range

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Quality Hydraulic Components from the Webtec Range

2

1 Application

No letter indicates pump

2 Displacement Code

Actual Displacement

3 B Series Pump

4 Type of Control1 Fixed Clearance

5 Mounting

E 4 Bolt (1.781 dia, Pilot)F 2 Bolt (2.000 dia, Pilot)

6 Porting

1 1/2” NPTF Side Inlet (Cover) & 3/8” NPTF SideOutlet (Body)

2 1/2” NPTF Side Inlet and Outlet (Both Cover)

7 Shaft Extension

A Tang (.50 dia. x .147 wide x .312 Extension)B .50 dia Straight Shaft with .12 Sq Key, 1.50

Extension

8 Valving

X No Valves1 Relief only2 Relief and Outlet Check

9 Customer Variation

- Standard (Buna-N Seal)1 Outboard Bearing2 Mechanical Seal (300 psi)3 High Pressure Seal (100 psi)

10 Shaft Rotation (Viewed from Shaft End)

R ClockwiseL Counter-Clockwise

11 Design Modification

12 Relief Valve Setting

On all pumps incorporating relief valves, pumpcode must indicate relief valve pressure settingwhich is to be indicated as follows: 01 = 100, 02 =200 etc. These digits represent desired valvesetting multiplied by 1/100. When no specific valvesetting is specified by customer relief will be set at06B thru 30B @ 2000 psi, 37B & 47B @ 1200 psiand 59B @ 750 psi.

CodeIn3 /rev Gear Width(cc/rev) in (mm)

06 .06 (.980) .18 (4.57)

11 .11 (1.80) .31 (7.87)

15 .15 (2.46) .25 (6.35)

22 .22 (3.60) .37 (9.40)

30 .30 (4.91) .50 (12.70)

37 .37 (6.06) .62 (15.75)

47 .47 (7.70) .80 (20.32)

59 .59 (9.66) 1.00 (25.4)

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 9 10 11 12

1 2 3 4 5 6 7 8 9 10 11 12

Use these squares to pencil in your coding requirements

B Series

Pumps

Typical Code

11 A 1 1 L 1 021 1EB -

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Model A B

06B 3.32” (84.33mm) 2.69” (68.33mm)

11B 3.45” (87.63mm) 2.82” (71.63mm)

15B 3.39” (86.11mm) 2.76” (70.10mm)

22B 3.51” (89.15mm) 2.88” (73.15mm)

30B 3.64” (92.46mm) 3.01” (76.45mm)

37B 3.76” (95.50mm) 3.13” (79.50mm)

47B 3.94” (100.08mm) 3.31” (84.07mm)

59B 4.14” (105.16mm) 3.51” (89.15mm)

Quality Hydraulic Components from the Webtec Range

3

Specifications

Max. Pressure:241 bar

Capacity:0.98 to 9.66 cc/rev

Max Speed:3500 rpm

Porting:1/2” NPTF Inlet (Cover) 3/8”NPTF Side Outlet (Body)1/2” NPTF Inlet and Outlet(Both Cover)

Mounting:Universal mounting flange permits either 4 boltor 2 bolt AA with optional adaptor Ring

Shafts:Straight key shafts standard Tang shaftsoptional

Seals:Double lip, temperature and oil resistantstandard

Optional at extra cost; viton mechanical anddouble lip high pressure.

Maximum back pressure all seals 0.7 bar,except for mechanical 21 bar, and high pressurewhich is 7 bar

Relief Valve:Standard models with integral Relief valves willbe set as follows

06B to 30B @ 2000 psi - Code 2037B to 47B @ 1200 psi - Code 1259B @ 750 psi - Code 7.5

44

59.9109.7

3.9

Left Hand Right Hand Bi-Rotational

7.8

        3  .

       7        1

        3  .

       7        6

        1        2  .

        4

        1        2  .

        3

Tang Shaft

82.5

       5        0  .

        8

50.8

9.5 Thru’4 Holes

        9        4

        1

        3  .

       5

34.8

25.4

A

3.1 B

7.838

        1        1  .

       7

        1        1  .

        6

        1        2  .

       7        0

        1        2  .

        6        8

Installation DetailsDimensions in millimetres

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Quality Hydraulic Components from the Webtec Range

4

Typical Performance Curves

‘B’ Series Pumps

130 SSU Hydraulic Oil @ 120°F

00

500 1000 1500 2000 2500 3000 3500

2.5

(1.8)

2.0

(1.4)

1.5

(1.10)

1.0

(.75)

0.5(.4)

3500 241

3000 205

2500 172

2000 138

1500 103

1000 69500 34100 6.9

5.0(3.73)

4.0

(2.98)

3.0(2.2)

2.0

(1.4)

1.0(.75)

00 500 1000 1500 2000 2500 3000 3500

3500 241

3000 205

2500 172

2000 138

1500 103

1000 69500 34

100 6.9

100 6.9

3500 241

00

500 1000 1500 2000 2500 3000 3500

.50(1.9)

1.0

(3.78)

1.5(5.67)

2.0

(7.56)

2.5(9.45)

Pressure (bar)

Pressure (psi)

Input H.P (kW)

Pressure (bar)

Pressure (psi)

USgpm (lpm)

00

500 1000 1500 2000 2500 3000 3500

1.25

(4.73)

1.0(3.78)

.75

(2.8)

.50(1.9)

.25(.9)

100 6.9

3500 241

06B1 - R or L

11B1 - R or L

00

500

1.0

(.75)

2.0

(1.4)

3.0(2.2)

4.0

(2.98)

5.0

(3.73)

0

1.0

(3.78)

2.0

(7.56)

3.0

(11.35)

4.0

(15.13)

5.0(18.92)

1000 1500 2000 2500 3000 3500 0 500 1000 1500 2000 2500 3000 3500

2500 172

2000 138

1500 103

1000 69

500 34

100 6.9

100 69

2500 172

15B1 - R or L

Note: These curves depict maximumworking pressures. Pressures shown inorder code are full-flow relief set pressures.

rpmrpm

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Quality Hydraulic Components from the Webtec Range

5

Typical Performance Curves

‘B’ Series Pumps

130 SSU Hydraulic Oil @ 120°F

Pressure (bar)

Pressure (psi)

Input H.P (kW)

Pressure (bar)

Pressure (psi)

US gpm (lpm)

00

0

500 1000 1500 2000 2500 3000 3500

00

500 1000 1500 2000 2500 3000 3500

00

500 1000 1500 2000 2500 3000 3500

00

500 1000 1500 2000 2500 3000 3500

00

500 1000 1500 2000 2500 3000 3500

00

500 1000 1500 2000 2500 3000 3500

00

500 1000 1500 2000 2500 3000 35000 500 1000 1500 2000 2500 3000 3500

5.0(3.73)

4.0

(2.98)

3.0(2.2)

2.0

(1.4)

1.0

(.75)

2500 172

2000 138

1500 103

1000 69

500 34

100 6.9

2500 172

100 6.9

5.0

(18.92)

4.0

(15.13)

3.0

(11.35)

2.0

(7.56)

1.0

(3.78)

5.0

(3.73)

4.0

(2.98)

3.0(2.2)

2.0(1.4)

1.0(.75)

1500 103

2000 138

1000 69

500 34

100 6.9

5.0

(18.92)

4.0(15.13)

3.0

(11.35)

2.0(7.56)

1.0(3.78)

100 6.9

2000 138

5.0

(3.73)

4.0(2.98)

3.0

(2.2)

2.0

(1.4)

1.0

(.75)

1500 103

1000 69

500 34

100 6.9

5.0(18.92)

4.0

(15.13)

3.0

(11.35)

2.0

(7.56)

1.0

(3.78)

100 6.9

1500 103

5.0

(3.73)

4.0(2.98)

3.0

(2.2)

2.0

(1.4)

1.0(.75)

5.0(18.92)

4.0

(15.13)

3.0

(11.35)

2.0

(7.56)

1.0(3.78)

100 6.9

1200 83

22B1 - R or L

30B1 - R or L

37B1 - R or L

47B1 - R or L

Note: These curves depict maximumworking pressures Pressures shown in ordercode are full-flow relief set pressures

rpmrpm

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Quality Hydraulic Components from the Webtec Range

6

Typical Performance Curves

‘B’ Series Pumps

130 SSU Hydraulic Oil @ 120°F

Pressure (bar)

Pressure (psi)

Input H.P (kW)

Pressure (bar)Pressure (psi)US gpm (lpm)

00

500 1000 1500 2000 2500 3000 3500 00

500 1000 1500 2000 2500 3000 3500

10.0(7.45)

8.0(5.97)

6.0(4.48)

4.0(2.98)

2.0

(1.4)

1000 69

500 34

100 6.9

10.0(37.85)

8.0(30.28)

6.0

(22.71)

4.0(15.13)

2.0(7.56)

100 6.9

1000 69

59B1 - R or L

Note: These curves depict maximumworking pressures. Pressures shown inorder code are full-flow relief set pressures.

rpmrpm

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7

Quality Hydraulic Components from the Webtec Range

‘B’ Series Pumps as Replacements for ‘LAS’ Series‘B’ Series pumps can be used as replacements for the obsolete ‘LAS’ Series and the following can be usedwith the A45Q1 foot mount.

Coding Displacement

03B1H16RX-R Replaces OLAS-R 03B = 0.03 in3

 /Rev OLAS = 0.029 in3

 /Rev03B1H16RX-L Replaces OLAS-L 04B = 0.04 in3 /Rev 1LAS = 0.044 in3 /Rev

04B1H16RX-R Replaces 1LAS-R 15B = 0.15 in3 /Rev 3LAS = 0.143 in3 /Rev15B1H15RX-R Replaces 3LAS-R15B1H15RX-L Replaces 3LAS-L

Pump Code Dim ‘A’ Dim ‘B’ Dim ‘C’

03B 77.97mm 61.98mm 1/4” NPTF

04B 73.15mm 57.15mm 1/4” NPTF

15B 76.45mm 60.45mm 3/8” NPTF

Installation DetailsDimensions in millimetres

44 44

     9     4

     1     3 .     6

50.8 ‘A’

12.7

     1     1 .     1

      Ø

‘B’

30°

30° 30°

30°

12.7

54 Ø

92

     8     9

Tank and pressure Ports ‘C’

53.9 Ø

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8

Quality Hydraulic Components from the Webtec Range

200 psi

150 psi

100 psi

50 psi

0 psi

050100150200

.08

.06

.04

.02

0

0.3

0.2

0.1

0

050

100150200

0100

200

200 psi

150 psi

100 psi

50 psi

0 psi

24

20

16

12

.08

.04

0

0.5

0.4

0.3

0.2

0.1

0

200 psi

150 psi

100 psi

50 psi

0 psi

.40

.32

.24

.16

.08

0

2.0

1.6

1.2

0.8

0.4

0

Typical (i.e. not absolute) Performance Curves

500 1000 1500 2000 2400 500 1000 1500 2000 2400

   I  n  p  u   t   (   H  o  r  s  e  p  o  w  e  r   )

   I  n  p  u   t   (   H  o  r  s  e  p  o  w  e  r   )

   I  n  p  u   t   (   H  o  r  s  e  p  o  w  e  r   )

03B Pump

   C  a  p  a  c   i   t  y   (  g  p  m   )

   C  a  p  a  c   i   t  y   (  g  p  m   )

   C  a  p  a  c   i   t  y   (  g  p  m   )

04B Pump

15B Pump

Speed (rpm) Speed (rpm)

*SAE No. 10 Oil @ 100°F

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YB Series

Gear Pump2.5 to 12 cc/revCapacity

An EXTERNAL GEAR PUMP consists basically of adrive gear (rotated by an external source via a shaft)and a meshing driven gear in a housing with an inletand an outlet port. Fluid is forced through the pump asit becomes trapped between the rotating gear teeth andthe housing. Because the output per revolution isbased on the fixed volume displaced by the gears, theflow rate may be varied only by varying the gear speed.

Symbol

Features

G Customer can select from 6 standard displacements

ranging from 2.5 to 12 cc/rev with pressures to 172bar and speeds to 4000 rpm.

G Positive displacement pressure balanced gear type

pumps for use with non-corrosive liquid withlubricating properties.

G Light weight, compact and sturdy construction, isideally suited to machine tool and mobile equipmentcircuits.

G Durable die cast aluminium housing, combination

two bolt/four bolt flange mounting needle bearingsand optional internal relief valve and check valve ondischarge contribute to overall efficiency anddependability.

G Internal relief valve drain eliminates the drain port.

External relief valve drain is available in which caseoil must be returned to tank below the fluid surface.

G Square keyed shafts are standard with tang shafts

available as an option.

9

Quality Hydraulic Components from the Webtec Range

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10

Quality Hydraulic Components from the Webtec Range

Specifications

Maximum Pressure:

138 bar continuous172 bar intermittent

Capacity:2.5-12 cc/rev (see Table 1, ordering codes)

Maximum Speeds:4000 rpm

Porting:side standard (end optional) see Tables 3 & 5,ordering codes for further details

Weight:

0.79 kg to 1.36 kg

Mounting:

Combination 2 bolt/4 bolt

Seals:temperature and dirt resistant double lip shaftseal.

Valves:(optional) - internal check valve available ondischarge for 15 - 29 series only - internally orexternally drained relief valves available on allmodels - see Table 2, ordering codes for furtherdetails

Shafts:

straight key shafts standard; tang shaft optional(see installation details)

Code Description

2 Straight with Square Key Slot.

3 Tang

Code Description

2 Outboard Bearing

3 BSP Ports

Code Description

0 No Relief or Check Valve

5 Relief and Check Valve - Internal Drain 15 - 29YB

6Relief and Check Valve - External Drain

1/4” NPTF 15 - 29 YB

Code Description

1 3/8” NPTF, side, Tank and Press (15 - 29YB)

3 1/2” NPTF, side, Tank 3/8” NPTF side Press (43 - 73YB)

Code Displacement Gear Width

15 2.5 cc/rev 6.4 mm

22 3.6 cc/rev 9.5 mm

29 4.8 cc/rev 12.7 mm

43 7.0 cc/rev 19.1 mm

58 9.5 cc/rev 25.4 mm

73 12.0 cc/rev 31.8 mm

Code Settings

01 7 bar

02 13.8 bar

20 138 bar

ORDERING CODES Typical Code 15 YB AD 0 1 2 2 L 20

Displacement (Table 1)

YB - Pump Series

AD - 2 bolt/4 bolt flange mounting

Valve Description (Table 2)

Porting (Table 3)

Shaft Extension (Table 4)

Customer Variation (Table 5)

L - Anti-clockwise shaft rotation

R - Clockwise shaft rotation (as viewed from shaft end)

Relief Valve setting (Table 6)

Set at 138 bar unless specified

Table 1: Displacement Table 2: Valve Descriptions

Table 3: Porting

Table 4: Shaft Extensions Table 5: Variations Table 6: Relief Valve Settings

Note: These are max. port sizes. Straight thread ports are available

Relief valve cracking pressure adjustable between 0.7 barand 138 bar on 15 - 29YB models and between 13.8 barand 138 bar on 43 - 73 bar.

Maximum stable flow through relief valves - 23 lpm

External drain must be used when relief valve cyclesfrequently or for extended periods

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11

Quality Hydraulic Components from the Webtec Range

15YB 22YB 29YB 43YB 54YB 73YB

Dim ‘A’ 82.5 88.9 88.9 95.2 101.6 107.9

15YB

 2 0 0  b a

 r

 1 5 0  b a r

 1 0 0  b a r

 7 0  bar

35 bar7 bar

0

2.5

5.07.5

5.0

2.5

0

   I  n  p  u   t   (   k   W   )

   I  n  p  u   t   (   H   P   )  7  b

 a r

 1 5 0  b a

 r

10

5

0

 1 5 0  b a

 r

 1 0 0  b a r

 7 0  b a r

35 bar

7 bar

 1 5 0   b

 a r

 1 0 0  b a r

 7 0  b a r

35 bar

7 bar

5.0

22 YB

29 YB

2.5

0

   I  n  p  u   t   (   k   W   )

   C  a  p  a  c   i   t  y   (   l  p  m   )

7.5

5.0

2.5

0

   I  n  p  u

   t   (   H   P   )

  7   b a r

 1 5 0   b

 a r10

5

0

   C  a  p  a  c

   i   t  y   (   l  p  m   )

7.5

5.0

2.5

0

10.0

7.5

5.0

2.5

800 1600 2400 3200 40000

   I  n  p  u   t   (   k   W   )

Speed (rpm)

800 1600 2400 3200 4000

Speed (rpm)

   I  n  p  u   t   (   H   P   )

15

10

5

0

   C  a  p  a  c   i   t  y   (   l  p  m   )

  7   b a

  r

  1  5  0   b a

  r

Typical Performance Curves

Curves established using hydraulic mineral oil with viscosity of 27.4 centistokes at 49°C

        9        6

101.6

50.8

83

‘A’

38.1

        1        4  .

        3

        9        1  .

        2

41.1 41.1

10.4 diaThru’ 2 Holes

9.7 dia Thru’4 Holes 7.9

        3  .

       7

Note: Tang Shaft usable only to1.5HP input continuous at 1800 rpm

7.1 Tang Length

        1        3  .

       5        4       5  .

        3

41.1 47.8

        9        3

50.8Ø, 2 Bolt Pilot

For 43 - 58 and 73YB Pumps

Installation Details for 15 - 29YB Pumps

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12

Quality Hydraulic Components from the Webtec Range

43 YB

10.0

7.5

5.0

2.5

0

12.5

10.0

7.5

5.0

2.5

0

 1  5 0   b a

 r

 1 0 0   b

 a r

 7 0  b a r

 3 5  ba r

7 bar

20

15

10

5

0

   7    b  a

  r

  1   5  0    b  a

  r

6

5

4

3

2

1

0

6

7

5

4

3

2

1

0

58 YB

10.0

7.5

5.0

2.5

0

15.0

12.5

10.0

7.5

5.0

2.5

0

  1  5  0    b a

  r

 1 0 0   b a

 r

  7 0   b a

 r

 3 5  b a r

 7 bar

25

20

15

10

5

0

    7     b  a   r

   1    5   0

     b  a   r

73 YB

12.5

10.0

7.5

5.0

2.5

00

17.5

15.0

12.5

10.0

7.5

5.0

2.5

0

  1   5  0    b  a

  r

  1  0  0   b a

  r

  7 0   b a

 r

 3 5  b a r

7 bar

30

25

20

15

10

5

0

8

7

6

5

4

3

2

1

0

     7      b   a    r

    1     5    0

      b   a    r

Typical pump Performance Curve (continued)

Curves established using hydraulic mineral oil with viscosity of 27.4 Centistokes at 49°C

   I  n  p  u   t   (   K   i   l  o  w  a   t   t  s   )

   C  a  p  a  c   i   t  y   (   U   S  g  p  m   )

   C  a  p  a  c   i   t  y   (   U   S  g  p  m   )

   C  a  p  a  c   i   t  y   (   U   S  g  p  m   )

   I  n  p  u   t   (   K   i   l  o  w  a   t   t  s   )

   I  n  p  u   t   (   K   i   l  o  w  a   t   t  s   )

   I  n  p  u   t   (   H   P   )

   C  a  p  a  c   i   t  y   (   l  p  m   )

   I  n  p  u   t   (   H   P   )

   C  a  p  a  c   i   t  y   (   l  p  m   )

   I  n  p  u   t   (   H   P   )

   C  a  p  a  c   i   t  y   (   l  p  m   )

Speed (rpm) Speed (rpm)

800 1600 2400 3200 4000 4800 0 800 1600 2400 3200 4000 4800

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13

HCS Series

Hydraulic GearPumps12 to 32 cc/revCapacity

An EXTERNAL GEAR PUMP consists basically of adrive gear (rotated by an external source via a shaft)and a meshing driven gear in a housing with an inletand outlet port. Fluid is forced through the pump as itbecomes trapped between the rotating gear teeth andthe housing. Because the output per revolution isbased on the fixed volume displaced by the gears, theflow rate may be varied only by varying the gear speed.

SpecificationsMaximum Pressure:

103 bar

Capacity:12-32 cc/rev (see Table 1, ordering codes)

Maximum Speed:2400 rpm

Porting:inlet and outlet: 3/4” - 14 NPT drain: 1/4” - 18 NPT.

Weight:6.0 kg to 8.0 kg

Mounting:SAE type ‘A’ 2-bolt standard. For optional foot mount33020-1 consult bulletin FP39-1 available from WebtecHydraulics

Shaft:Straight keyed shaft, standard

Seals:temperature and oil resistant double lip seals, standard -viton or mechanical (face) seals available at extra cost.

Symbol

Features

G Customer can select from 4 standard displacements

ranging from 12 to 32 cc/rev with pressures to 103bar and speeds to 2400 rpm.

G Positive displacement pressure balanced gear type

pumps for use with non-corrosive liquids withlubricating properties.

GCompact and rugged cast iron housings, designedfor extra strength, are assembled for evendistribution of pressure loads.

G Double-row ball bearing absorbs compound driving

thrust and heavy duty needle bearing assure highmechanical efficiency.

G Uni-directional rotation permits internal bleeding

thus eliminating the drain port*. Bi-directionalrotation requires external draining.

G Temperature and oil resistant double lip type seals

are standard. Viton or mechanical (face) seals areavailable at extra cost.

G Suitable for mining and underground use when fitted

with Steel Pilot Plate.

G * For installations of this type clockwise (RH) or anti-

clockwise (LH) when looking at the shaft end of thepump should be specified

Quality Hydraulic Components from the Webtec Range

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Quality Hydraulic Components from the Webtec Range

14

ORDERING CODES Typical Code 0 HCS RH S

Displacement (Table 1)

HCS - Pump Series

Rotation if internal Drain is required

Pilot PlateS = SteelA = Aluminium

0HCS

10.0

5.0

0

10

5

0

1 0 0  b a r

 70  bar

35 bar

 1 0 0  b a r

 7 0  b a r

35 bar

1 HCS

10.0

5.0

0

15

10

5

0

2 HCS

15.0

10.0

5.0

0

15

10

5

0

 1 0 0  b a

 r

 7 0  b a r

 3 5  b a r

 1 0 0  b

 a r

 7 0  b a

 r

 3 5  b a r

3 HCS

20.0

15.0

10.0

5.0

00

20

15

10

5

0

40

20

0

 0  b a r

 1 0 0  b a r

40

20

0

 0  b a r

 1 0 0  b a

 r

 0  b a r

 1 0 0  b

 a r

60

40

20

0

80

60

40

20

0

  0   b a

 r

 1  0  0   b a

 r

400 800 1200 1600 2000 2400 0 400 800 1200 1600 2000 2400

Typical Pump Performance Curves

Curves established using Type ‘A’ automatic transmission oil at 49°C

Input(kW)

Input(kW)

Input(kW)

Inpu

t(kW)

   I  n  p  u   t   (   H   P   )

   I  n  p  u   t   (   H   P   )

   I  n  p  u   t   (   H   P   )

   I  n  p  u

   t   (   H   P   )

   C  a  p  a  c

   i   t  y   (   l  p  m   )

   C  a  p  a  c   i   t  y   (   l  p  m   )

   C  a  p  a  c   i   t  y   (   l  p  m   )

   C  a  p  a  c   i   t  y   (   l  p  m

   )

Installation DetailsDimensions in millimetres Table 1: Displacement

106.4

        1        3        6  .

       7

       5        1  .

        3

        4       5  .

       7

114.3

50.823.4

A 69.1

19.05 Ø

        8        2  .

        6

0HCS 1HCS 2HCS 3HCS

Dim A. 96.8 100.8 107.2 112.0

Code Displacement

0 12.6 cc/rev

1 17.5 cc/rev

2 25.1 cc/rev

3 31.3 cc/rev

Speed (rpm)Speed (rpm)

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15

YC Series

Gear Pumps12 to 32 cc/revCapacity

An EXTERNAL GEAR PUMP consists basically of adrive gear (rotated by an external source via a shaft)and a meshing driven gear in a housing with an inletand an outlet port. Fluid is forced through the pump asit becomes trapped between the rotating gear teeth andthe housing. Because the output per revolutions isbased on the fixed volume displaced by the gears, theflow rate may be varied only by varying the gear speed.

Specifications

Maximum Pressure:210 bar

Capacity:12-32 cc/rev

Maximum Speeds:3000 rpm

Porting:BSPF side ports standard

Weight:to 3.75 kg

Mounting:YCA-SAE type A, 2 bolt flange

Wear Plate:pressure balanced, steel backed bronze

Bearings:4 special sleeve type

Gears:smooth running spur, heat treated alloy steel

Seals:double-lip on drive shaft

Housing:high duty aluminium

Flow divider:(optional)

Symbol

Features

G Customer can select from 4 standard displacements

ranging from 12 to 32 cc/rev with pressure to 210bar and speeds to 3000 rpm.

G Positive displacement pressure balanced gear type

pumps for use with non-corrosive liquids withlubricating properties.

G Pressure balanced wear plate gives high volumetricefficiency and prevents clearance changes due tooperating heat.

G Seal chamber pressures are low, eliminating seal

leaks and internal thrust bearing loads.

G Internal drain eliminates the need for an external

drain line.

G Optional flow divider manifold allows a pre-set

constant flow of oil at the regulated port.

G Exceptionally compact design combined with highefficiency makes the YC series ideal for hydraulicapplications where space is at a premium andweight is a critical factor.

Quality Hydraulic Components from the Webtec Range

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PumpCode Displacement Gear Width

cc/rev in3 /rev mm ins

077 12.62 0.77 12.70 0.50

116 19.01 1.16 19.05 0.75

155 25.40 1.55 25.40 1.00

194 31.79 1.94 31.75 1.25

16

Quality Hydraulic Components from the Webtec Range

ORDERING CODES Typical Code 077 YCA 00 17 01 L F 00

Displacement (Table 1)

Pump Series

Valve Description (Table 3)

Porting Note 1 (Tables 4 & 4A)

Shaft Extension (Table 5)

Shaft Rotation - as viewed from shaft end (L or R)

Major Modification Note 6

Relief Valve Setting Note 7

Note 6. ‘F’ code designates design modification.

Note 7. On all pumps incorporating a flow divider, pump code must indicatepriority relief valve pressure setting which is to be indicated as follows:01 = 100, 02 = 200 etc. These digits represent desired relief valvesettings in psi divided by 100 (100 psi = 6.89 bar).

Table 5: Shaft Extension

Table 4: Porting (Pumps without Manifolds)

Table 4a: Porting (Pumps with manifolds)

No. Description

01 Straight w/square key slot

02 Splined 5/8” OD - 9 tooth

No. Description

80 Tank 3/4” BSPF side - Press 1/2” BSPF side (Standard on all pumps)

17 Tank 1-1/16” - 12 side - Press 7/8” - 14 side (pumps 077 & 116)

21 Tank 1-3/16” - 12 side - Press 7/8” - 14 side (pumps 155 & 194)

Table 1: Displacement Table 3: Valve Description

No. Description00 No relief or check valve valve (no manifold)

01 Priority flow divider assembly. 11.4 lpm

02 Priority flow divider assembly. 18.9 lpm

05 Priority flow divider assembly. 3.8 lpm

06 Priority flow divider assembly. 22.6 lpm

07 Priority flow divider assembly. 26.4 lpm

08 Priority flow divider assembly. 30.2 lpm

09 Priority flow divider assembly. 34.0 lpm

10 Priority flow divider assembly. 7.6 lpm

11 Priority flow divider assembly. 15.2 lpm

No. Description

04 Tank 1-1/16” - 12 side - Pri & Sec 7/8” - 14 side (pumps 077 & 116)

11 Tank 1-3/16” - 12 side - Pri & Sec 7/8” - 14 side (pumps 155 &194)

81 Tank 3/4” BSP - Pri & Sec 1/2” BSP

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Pump 077 116 155 194

A 71.37 77.72 84.07 90.42

B 51.82 58.17 64.52 70.87

17

Quality Hydraulic Components from the Webtec Range

106.4

Ø11.2

A 42.9

B50.8

        4        4  .

        4

        2        0  .

        3

Installation DetailsDimensions in millimetres

63.5 47.7

66.5

        8        2  .

       5

RH Rotation Shown

Flow Divider

Priority Port

Secondary Port

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Quality Hydraulic Components from the Webtec Range

18

077 YC20

15

10

5

0

25

20

15

10

5

0

 2 0 0   b a r

 1 5 0  b

 a r

 1 0 0  b a r

5 0  bar

10 bar

25

20

15

10

5

0

116 YC

30

25

20

15

10

5

0

  2  0  0   b a

  r

 1  5 0   b a

 r

 1 0 0  b a

 r

 5 0  b a r

1 0  bar

  2  0  0    b  a

  r

  1  5  0   b a

  r

 1 0 0   b

 a r

 5 0  b a r

1 0  bar

 1 5 0  b

 a r

 1 0 0  b a r

 5 0  b a r

10 bar

40

30

20

10

0

077 YC

116 YC

50

40

30

20

10

0

 1  0   b a r

  2  0  0   b a

 r

  1  0    b  a  r

  2  0  0    b  a

  r

155 YC30

25

20

15

10

5

0

40

35

30

25

20

15

10

5

0

194 YC

30

20

10

00

40

30

20

10

0500 1000 1500 2000 2500 3000 0 500 1000 1500 2000 2500 3000

155 YC

80

60

40

20

0

 1  0   b a r

  2  0  0   b a

 r

194 YC100

80

60

40

20

0

  1  0   b a  r

  1  5  0   b a

  r

Typical pump Performance Curves

Curves established using SAE No. 10 oil at 50°C

   I  n  p  u   t   (   K   i   l  o  w  a   t   t  s   )

   I  n  p  u   t   (   K   i   l  o  w  a   t   t  s   )

   I  n  p  u   t   (   K   i   l  o  w  a   t   t  s   )

   I  n  p  u   t   (   K   i   l  o  w  a   t   t  s

   )

   I  n  p  u   t   (   H   P   )

   I  n  p  u   t   (   H   P   )

   I  n  p  u   t   H   P

   I  n  p  u   t   H   P

   C  a  p  a  c   i   t  y   (   l  p  m   )

   C  a  p  a  c   i   t  y   (   l  p  m   )

   C  a  p  a  c   i   t  y   l  p  m

   C  a  p  a  c   i   t  y   (   l  p  m   )

Speed (rpm) Speed (rpm)

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NOTES

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  a  n   d  p  r  o   d  u  c  e   d   b  y   t   h  e   M  a  r   k  e   t   i  n  g   D  e  p   t .   W  e   b   t  e  c   P  r  o   d  u  c   t  s   L   t   d .

   P   U   M   P   S  -   C   A  -   E   N   G  -   1   5   0   5 .  p   d   f

   0   6   /   0   5

 Your Webtec Products representative:

Nuffield Road, St. Ives, Cambridgeshire, PE27 3LZ, UKTel: +44(0)1480 397400 Fax: +44(0)1480 466555

Manufacturers of Hydraulic Components and Test Equipment for the Mobile,

Industrial and Agricultural Industries 

 Webtec Products Limited