pvc insulated industrial cables - c&s electric limited...1100 volts cable compact construction...

Industrial&

PVC Insulated Industrial Cables

2541800, 4647343

, 4102044

51, 65296515

0364-65

/

*SHRINAGAR

*NAGPUR

*KOLHAPUR

, 24127639

3028 3237-40

3048407-411

3071715 - 17

*CALICUT

HYDERABAD

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IntroductionC&S Electric Limited introduces high quality wires and cables for domestic, agri, communication and industrial

applications. The adorable wire and cable range is manufactured as per the latest national and international

standards using best raw material, state of the art machinery and tools in a modernised plant located at Haridwar.

The exhaustive range of wires and cables is fire retardant and manufactured to perfection. This superlative range is

highly safe, reliable and meant for long life. Available in different categories and ratings C&S wires and cables meet

your all wiring requirements.

C&S Electric is one of India's leading electrical equipment manufacturer and largest exporter of industrial

switchgear products. C&S has 17 state-of-the-art manufacturing plants, 20 sales offices and it’s products are

exported to over 80 countries across the globe.

Product Profile

Single Core Flame Retardant Cables (FR)

Single Core Cables (FRLS)Flame Retardant Low Smoke

Single Core Cables (HR)Heat Resistant

Single Core Flexible Cables (FR)

Multi Core Circular Flexible Cables

Single Core Zero Halogen Low Smoke Cables (ZHLS)

Three Core Flat Submersible Cables

Switchboard / Telephone Cables

Co-Axial Cables

We touch your electricity everyday!

Flame Retardant Cable

C&S make high quality single core twin insulated unsheathed cable with copper conductor in voltage grade 1100V

conforming to IS: 694, IEC 60227 and BS 6004.

The 1100V grade multi strand bright electrolyte annealed copper is bunched together and insulated with a flame

retardant (FR) PVC compound to achieve higher oxygen and temperature index which helps in restricting the

spread of fire. In addition, high insulation resistance and dielectric strength helps in delivering safe and reliable

performance.

Single Core Flame Retardant Cable (FR)

Cross sectional area of conductor of strand* (nominal) insulation (nominal) mm resistance at 20°C rating amps. (nominal) mm² nos. /mm mm (maximum) Ohm/km

No. & diameter Thickness of Diameter (appx.) Conductor Current

0.75 24/0.20 0.6 2.4 26 7

1.0 14/0.30 0.7 2.7 18.1 12

1.5 22/0.30 0.7 3.0 12.1 16

2.5 36/0.30 0.8 3.7 7.41 22

4.0 56/0.30 0.8 4.2 4.95 29

6.0 84/0.30 0.8 4.8 3.30 37

Single Core Flame Retardant Cable

Notes

Conductor as per IS:8130/1984

Insulation by specially formulated FR polymeric compound, used for

specific requirements

Minimum critical oxygen index >29% as per ASTM-D 28630 Minimum temperature index >250 centigrade as per ASTM-D 2863

Construction as per IS:694, IEC-60227 & BS-6005

*The number and diameter of copper strand are for reference only and

governed by conductor resistance

Multistrand copper conductor

Flame retardant PVC insulation

1100 Volts cable

Colour - As per IS:694

Compact construction

Excellent fire retardant properties

Construction:

Introduction

21

2

3

5

6

7

4

8

9

10

Double Layer Insulation

Conductor

Structural diagram

Industrial Wires & Cables

IS: 694

We touch your electricity everyday!We touch your electricity everyday!

C&S make high quality single core insulated cable with copper conductor (unsheathed) in voltage grade 1100V

generally as per IS: 694, IEC 60227 and BS 6004.

The 1100V grade multi strand bright electrolyte annealed copper is bunched together and insulated with a Zero

Halogen Low Smoke (ZHLS) compound to achieve higher oxygen and temperature index which helps in restricting

the spread of fire. In addition, high insulation resistance and dielectric strength helps in delivering safe and reliable

performance.

Single Core Zero Halogen Low Smoke



0.75 24/0.20 0.6 2.4 26 8

1.0 14/0.30 0.7 2.7 18.1 14

1.5 22/0.30 0.7 3.0 12.1 18

2.5 36/0.30 0.8 3.7 7.41 26

4.0 56/0.30 0.8 4.2 4.95 33

6.0 84/0.30 0.8 4.8 3.30 42

Notes


Insulation by specially formulated compound, used for specific

requirements

Low smoke density <20%

Minimum critical oxygen index >29% as per ASTM-D 28630Minimum temperature index >250 centigrade as per ASTM-D 2863

Acid gas generation <0.5% as per IEC 754



Single Core Zero Halogen Low Smoke Cable (ZHLS)

Multistrand copper conductor, as per IS: 8130/1984

Zero halogen flame retardant specially formulated compound

1100 Volts cable


No toxic halogen gas emitted in case of fire

Eco friendly construction

Construction:

Zero Halogen Low Smoke CableFlame Retardant Low Smoke Cable




retardant low smoke (FRLS) PVC compound to achieve higher oxygen and temperature index which helps in

restricting the spread of fire. In addition, high insulation resistance and dielectric strength helps in delivering safe

and reliable performance.

Notes


Low smoke density <60%

Minimum critical oxygen index >29% as per ASTM-D 28630Minimum temperature index >250 centigrade as per ASTM-D 2863

Acid gas generation <20% as per IEC -754

Construction as per IS:694, IEC-60227 and BS: 6004

Insulation by specially formulated polymeric compound, used for

specific requirements



Single Core Flame Retardant Low Smoke Cable



0.75 24/0.20 0.6 2.4 26 7

1.0 14/0.30 0.7 2.7 18.1 12

1.5 22/0.30 0.7 3.0 12.1 16

2.5 36/0.30 0.8 3.7 7.41 22

4.0 56/0.30 0.8 4.2 4.95 29

6.0 84/0.30 0.8 4.8 3.30 37

Single Core Flame Retardant Low Smoke Cable (FRLS)

Multistrand copper conductor, as per IS: 8130/1984


1100 Volts cable


Self extinguishing feature

Very less toxic fumes emitted during fire conditions

Construction:

43


Conductor Double Layer Insulation

Conductor

Structural diagram Structural diagram


We touch your electricity everyday!We touch your electricity everyday!

Single Core Flexible Cables


No. & diameter Thickness of Diameter (nominal) Conductor Current

0.50 16/0.20 0.6 2.2 39 5

0.75 24/0.20 0.6 2.4 26 7

1.0 32/0.20 0.7 2.7 19.5 12

1.5 30/0.25 0.7 3.0 13.3 16

2.5 50/0.25 0.8 3.7 7.98 22

4 56/0.30 0.8 4.2 4.95 29

6 84/0.30 0.8 4.8 3.30 37

10 80/0.40 1.0 6.2 1.91 51

16 126/0.40 1.0 7.9 1.21 68

25 196/0.40 1.2 9.7 0.780 86

35 276/0.40 1.2 11.1 0.554 110

50 396/0.40 1.4 13.3 0.386 145

70 357/0.50 1.4 15.3 0.272 215

95 475/0.50 1.6 17.5 0.206 260

120 608/0.50 1.6 19.5 0.161 305

150 756/0.50 1.8 21.8 0.129 355

185 925/0.50 2.0 24.0 0.106 415

240 1221/050 2.2 27.8 0.0801 500

300 1517/050 2.4 30.0 0.0641 585

400 2013/0.50 2.6 34.5 0.0486 695


conforming to IS:694, IEC 60227 and BS 6004.


retardant (FR) PVC compound to achieve higher oxygen and temperature index which helps in restricting the

spread of fire. In addition, high insulation resistance and dielectric strength helps in delivering safe and reliable

performance.

Single Core Flexible Cable (FR)

Multistrand flexible copper conductor


1100 Volts cable

Construction:

Notes


Insulation by specially formulated flame retardant PVC compound,

used for specific requirements


Minimum critical oxygen index >29% as per ASTM-D 2863

Minimum temperature index >250°C as per ASTM-D 2863



Flexible Cable



The 1100V grade multi strand bright electrolyte annealed copper is bunched together and insulated with a heat

resistant (HR) PVC compound.

Single Core Heat Resistant Cable



0.75 24/0.20 0.6 2.4 26 8

1.0 14/0.30 0.7 2.7 18.1 14

1.5 22/0.30 0.7 3.0 12.1 18

2.5 36/0.30 0.8 3.7 7.41 26

4.0 56/0.30 0.8 4.2 4.95 33

6.0 84/0.30 0.8 4.8 3.30 42

Single Core Heat Resistant Cable (HR)

Multistrand copper conductor as per IS: 8130/1984

Heat resistance PVC insulation

1100 Volts cable


Heat resistant cable having 30% more current carrying capacity

Heat resistant cable with extra insulation resistant material

Construction:

Notes


Insulation by specially formulated heat resistant PVC compound to

withstand 105°C which enables the cable to withstand overload




Heat Resistant Cable

65

Structural diagram


Conductor

Structural diagram


Conductor



Flat Three Core Submersible Cable

Cross sectional area of conductor of strand* (nominal) insulation (nominal) (nominal) (appx.) resistance at 20°C rating amps. (nominal) mm² nos. /mm mm mm mm (maximum) Ohm/km

No. & diameter Thickness of Thickness of sheath Overall diameter Conductor Current

1.0 32/0.20 0.6 0.9 9.3 X 4.3 19.50 12

1.5 30/0.25 0.6 0.9 12.2 X 4.6 13.30 15

2.5 50/0.25 0.7 1.0 12.5 X 5.5 7.98 20

4 56/0.30 0.8 1.0 14.6 X 6.2 4.95 26

6 84/0.30 0.8 1.1 16.6 X 7.0 3.30 33

10 80/0.40 1.0 1.4 21.4 X 9.0 1.91 45

16 126/0.40 1.0 1.4 26.5 X 10.7 1.21 61

25 196/0.40 1.2 2.0 33.1X 13.7 0.780 78

35 276/0.40 1.2 2.0 37.3 X 15.1 0.554 99

50 396/0.40 1.4 2.2 44.3 X 17.7 0.386 135

C&S make high quality multi core insulated & sheathed flat cable in voltage grade 1100V

conforming to IS:694, IEC 60227 & BS 6500.

The 1100V grade multi stranded bright electrolyte annealed flexible copper conductor bunched together with Type

‘A’ PVC insulation, colour coded and sheathed with ST-1 PVC compound for long life and high performance.

with copper conductor

Notes


Insulation by specially formulated PVC compound


Available in circular shape on request




Flat Three Core Submersible Cable

C&S make high quality multi core PVC insulated & PVC sheathed cable with copper conductor in voltage grade

1100V conforming IS:694, IEC 60227 & BS 6500.

The 1100V grade multi strand bright electrolyte annealed flexible copper conductor bunched together with Type ‘A’

PVC insulation, colour coded, core laid-up and overall sheathed with ST-1 PVC compound for long life and high

performance.

Cross sectional area of conductor of strand* (nominal) insulation (nominal) (nominal) (approx.) rating (nominal) mm² nos. /mm mm mm mm amps.

No. & diameter Thickness of Thickness of sheath Overall diameter Current

Two Three Four

Core Core Core Core Core Core

0.50 16/0.20 0.6 0.9 0.9 0.9 6.20 6.60 7.1 5

0.75 24/0.20 0.6 0.9 0.9 0.9 6.60 7.0 7.6 7

1.0 32/0.20 0.6 0.9 0.9 0.9 6.80 7.2 7.9 12

1.5 30/0.25 0.6 0.9 0.9 1.0 7.40 7.9 8.8 15

2.5 50/0.25 0.7 1.0 1.0 1.0 9.0 9.6 10.5 20

4 56/0.30 0.8 1.0 1.0 1.0 10.4 11.1 12.2 26

6 84/0.30 0.8 1.1 1.2 1.2 11.8 12.8 14.0 33

10 80/0.40 1.0 1.3 1.4 1.4 15.0 16.2 17.8 45

16 126/0.40 1.0 1.4 1.4 1.4 18.6 19.9 21.9 61

25 196/0.40 1.2 1.4 1.5 1.6 22.2 24.0 26.7 78

35 276/0.40 1.2 1.6 1.6 1.7 25.4 27.2 30.3 99

50 396/0.40 1.4 2.0 2.0 2.0 30.6 32.7 36.2 135

Two Three Four

Multi Core Flexible Cable

Notes


Insulation and sheath by specially formulated PVC compound






PVC - Insulated Wires

PVC Sheath

Multistrand flexible copper conductor

PVC insulated and sheathed

1100 Volts cable


Construction:Multistrand copper conductor

PVC insulated & sheathed

1100 Volts cable


Construction:

87

Flat Three Core Cable

PVC insulation of cover(Red, Yellow, Blue)

Flexible copper conductor

PVC Sheath(Black)

Structural diagram Structural diagram


We touch your electricity everyday! We touch your electricity everyday!

Construction

parameters RG 6 RG 11 RG5

C&S make high quality Co-Axial cable made by using specially formulated UV resistant PVC compound. PVC used

for outersheath ensures low attenuation and uniform impedances resulting in better reception due to minium loss in

signal quality

Co-Axial Cable

Center Conductor Solid bare copper

Nom. Dia (mm) 1.02 1.63 0.80

Dielectric Foam PE Foam PE Foam PE

Nom. Dia (mm) 4.57 7.11 3.55

Outer Conductor

1st Shield Al-Foil Bonded Al-Foil Bonded Al-Foil Bonded

2nd Shield Al-Alloy Braiding All-Alloy Braiding Al-Alloy Braiding

Min. Coverage (%) 60 60 60

Jacket PVC black PVC black PVC black

appx. dia (mm) 7.25 10.30 6.20

Bending Radius 60 70 60

Electrical parameters

Center Conductor

0(Max. resistance at 20 ) 2.14 ohm/100 mtr. 2.85 ohm/100 mtr. 3.55 ohm/ 100 mtr.

Nom. Capacitance(PF/Mtrs.) 53 + 3 53 + 3 53 + 3

Characteristics impedance 75 + 3 75 + 3 75 + 3 (Ohms)

Nom. velocity ratio (%) 85 85 85

0Attenuation @ 20 C

(db/100Mtrs.) at

55 MHz 5.2 3.15 6.73

100 MHz 5.5 3.5 6

200 MHz 9.5 6 12

250 MHz 10.5 13.45 6.72

300 MHz 11.5 7.38 14.6

350 MHz 12.45 7.94 15.75

400 MHz 13.3 8.53 16.75

500 MHz 16 11 21

600 MHz 16.45 10.43 20.3

800 MHz 21.2 15.2 27.3

1000 MHz 21.45 14.27 26.66

Solid bare copper Solid bare copper

Center conductor of solid electrolytic annealed bare copper, insulated

with foam, dielectric polyethylene, double screen of special composite

type bonded aluminium foil and special grade aluminium alloy braiding

with more than 60% coverage to ensure low loss in signal quality.

Specially formulated PVC compound used in jacketing is UV protected

and abrasion resistant.

Construction:

C&S high quality twisted pair cable for telephone and switchboard cabling system.

Bright annealed solid copper conductor, PVC/Polyethelene insulated, colour coded and core twisted to form a pair.

The pair are laid up in such a manner to minimise crosstalk. The laid up pair is taped with polyester tape and further

jacketed with a specially formulated PVC compound in grey color as per ITD specification G/WIR-06/02 May 1994.

Switch Board Telephone Cable

Construction parameters Conductor size: 0.4 mm Conductor size : 0.5 mm

Conductor Solid annealed bare copper Solid annealed bare copper

Insulation Material PVC/Polyethylene PVC/Polyethylene

Insulation Thickness Average 0.20 mm Average 0.20 mm

Diameter of insulated conductor Maximum 0.82 mm Maximum 0.92 mm

Rip Card Nylon Nylon

Jacket PVC Compound PVC Compound

1 Pair 2.10 mm 2.75 mm

2 Pair 3.10 mm 3.50 mm

3 Pair 3.30 mm 4.0 mm

4 Pair 3.70 mm 4.70 mm

5 Pair 4.00 mm 5.50 mm

10 Pair 6.20 mm 8.20 mm

20 Pair 8.40 mm 10.5 mm

Approx. outer diameter Conductor size: 0.4 mm Conductor size : 0.5 mm

Electrical parameter Conductor size : 0.4 mm Conductor size: 0.5 mm

Conductor Resistance Max. 143.00 Ohms/ km at 20°C Max. 92.20 Ohms/Km at 20°C

Insulation Position Minimum 50M O/km Minimum 50M Ω/km

Capacitance Unbalance Pair to Pair Max. 230pF/Km Max. 230 pF/Km

1 Pair White - Blue White - Blue

2 Pair - White - Orange White - Orange White - Orange White - Orange White - Orange White - Orange

3 Pair - - White - Green White - Green White - Green White - Green White - Green

4 Pair - - - White -Brown White -Brown White -Brown White -Brown

5 Pair - - - - White -Grey White -Grey White -Grey

6 Pair - - - - - Red - Blue Red - Blue

7 Pair - - - - - Red - Orange Red - Orange

8 Pair - - - - - Red - Green Red - Green

9 Pair - - - - - Red - Brown Red - Brown

10 Pair - - - - - Red - Grey Red - Grey

11pair - - - - - - Black - Blue

12 Pair - - - - - - Black - Orange

13 Pair - - - - - - Black - Green

14 Pair - - - - - - Black - Brown

15 Pair - - - - - - Black - Grey

16 Pair - - - - - - Yellow - Blue

17 Pair - - - - - - Yellow - Orange

18 Pair - - - - - - Yellow - Green

19 Pair - - - - - - Yellow - Brown

20 Pair - - - - - - Yellow - Grey

White - Blue White - Blue White - Blue White - Blue White - Blue

Color Combination Pair 1 Pair 2 Pair 3 Pair 4 Pair 5 Pair 10 Pair 20

Switch Board Telephone Cable

Telephone Cable

Co-Axial Cable

109

Copper Wire

Insulation

Outside Insulation

Copper Mesh

Outer Sheath

Insulation Conductor

Binder TapePair

Co-Axial Cable

Structural diagram


Structural diagram

pvc insulated industrial cables - c&s electric limited...1100 volts cable compact construction...

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