pvd pvd properties and applications coating services€¦ · super-hard coating with high...

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COATINGS PVD PROPERTIES AND APPLICATIONS V E R G A S O N T E C H N O L O G Y I N C O R P O R A T E D PVD Coating Services Innovative Coatings for all applications needing reduced wear, improved lubricity, and corrosion resistance. The benchmark in high performance hard coatings MADE TO SPECIFICATION CatArc ® TiN CatArc ® ZrN CatArc ® CrN CatArc ® AlTiN CatArc ® Black Cat Sputtered TiAlN Sputtered TiB2 Coating Material Micro Hardness (Vickers) Coefficient of Friction Temperature Stability Standard Thickness in Microns Application Range in Microns Color Description Vergason Technology, Inc. + 1.607.589.4429 166 State Route 224 Van Etten, NY 14889 USA www.vergason.com [email protected] CatArc ® TiCN Titanium Nitride Zirconium Nitride Titanium Carbonitride Chromium Nitride Aluminum Titanium Nitride Aluminum Titanium Chromium Carbonitride Titanium Aluminum Nitride Titanium Diboride 2800 2450 3200 .40 2250 3400 3500 3600 3000 .4 – .5 .50 .3 – .5 .40 .40 – .45 .45 .45 400 °C (752 °F) 500 °C (932 °F) 565 °C (1049 °F) 700 °C (1292 °F) 900 °C (1652 °F) 926 °C (1700 °F) 850 °C (1562 °F) 800 °C (1472 °F) 1.0 – 2.0 1.0 – 2.0 1.0 – 2.0 1.0 – 2.0 2.0 – 4.0 2.0 – 5.0 2.0 – 5.0 2.0 – 5.0 1.0 – 5.0 1.0 – 5.0 1.0 – 5.0 1.0 – 5.0 2.0 – 4.0 2.0 – 5.0 2.0 – 5.0 2.0 – 5.0 dark gray gold pale gold silver-gray gray-black black bright silver gray Low deposition temperature of 400°F makes it ideal for temperature sensitive tool steels. Ideal for most general purpose machining, medical tools, injection molding and moderate forming applications. Low deposition temperature of 400°F makes it ideal for temperature sensitive substrates. Attractive light gold color and is used in wear- resistant decorative applications and medical tools. Due to its high lubricity, it is a good candidate for machining non- ferrous metals such as titanium, brass, copper and aluminum. Hard general purpose coating deposited using our patented switched cathodic arc process. TiCN is harder than TiN and is well suited for medium severity cutting applications, primarily interrupted cutting. Tough lubricious coating deposited using our patented switched cathodic arc process. The very low deposition temperature of 400°F makes it ideal for temperature sensitive materials. CrN is an extremely tough coating and is ideal for metal- forming/stamping and similar applications. Super-hard coating with high temperature resistance developed specifically for dry machining applications. Breakthrough PVD coating engineered for today's high velocity projectile delivery systems. It not only has corrosion shield but also thermal stability. Critical protection of high precision, specialty weapons and accessories. Non reflective, optimum wear resistance and lubricity. Hard and abrasion resistant coating with high temperature resistance developed specifically for high speed and dry machining applications. It is recommended for the machining of work hardening stainless steels, cast iron and hardened die steels up to approximately 60 HRc. High performance coating developed specifically for high speed machining of aluminum and aluminum alloys. The coating chemistry has a low aluminum affinity, thereby eliminating edge build-up, the primary cause of failure during aluminum machining. IS IS IS S S S IS IS IS IS SO O O O O O O O 90 90 90 0 90 0 001 01 01 01 01 01 01 01 01:2 :2 :2 :2 :2 :2 :2 :2 :2 :2 :2 :2 :2 :2 :2 2 2 :2 2 : : 00 00 00 00 00 00 00 00 0 00 0 00 0 0 00 8 8 8 8 8 8 8 8 8 Ce Ce Ce Ce Ce C Ce ert rt rt rt rt rt rt t tif if if if if ifie ie ie ie ie e ed d d d d d d d d d Ro Ro Ro Ro Ro Ro Ro Ro o Ro Ro Ro RoHS HS H H HS HS HS HS HS HS HS H HS H H C C C C C C C C C C C Com om om om om om om om om om om om o pl pl pl pl pl pl l l l l pl pl pl pl pl l ia ia ia ia a ia a ia ia i ia ia ia ia a i i i i nt nt nt nt t t nt nt nt nt nt nt nt nt nt IT IT IT IT IT IT IT ITAR AR AR AR AR R AR AR AR AR R R R R R R R R R R Reg eg eg eg eg e e eg eg eg eg egi is i i i is is is is is i te te te e te te te e te e e ere re re re re re re re e e re e re re r r r re r d d d d d d d d d d d d d d d d d d Fe Fe Fe Fe Fe Fede de de de dera ra ra ra l l l l l l l Fi Fi Fi Fi Fi Fire re re re re re rear ar ar ar ar ar ar r r ar ar a a m m m m m m m m m m m m m Li Li Li Li L L ce ce ce e e e e e ce ce ce e e e ens ns ns ns ns ns ns ns ns ns ns ns n n ed ed ed ed ed ed ed ed ed e ed ed e e ed e

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Page 1: PVD PVD PROPERTIES AND APPLICATIONS Coating Services€¦ · Super-hard coating with high temperature resistance developed specifically for dry machining applications. Breakthrough

COATINGS

PVD PROPERTIES AND APPLICATIONS

V E R G A S O N T E C H N O L O G Y I N C O R P O R A T E D

PVD Coating Services

Innovative Coatings for all applications needing reduced wear, improved lubricity, and corrosion resistance.

The benchmark in

high performance

hard coatings

M A D E T O S P E C I F I C A T I O N

CatArc® TiN CatArc® ZrN CatArc® CrN CatArc® AlTiNCatArc®

Black CatSputtered

TiAlN Sputtered TiB2

CoatingMaterial

MicroHardness(Vickers)

Coefficientof Friction

TemperatureStability

StandardThicknessin Microns

ApplicationRange

in Microns

Color

Description

Vergason Technology, Inc.+ 1.607.589.4429

166 State Route 224

Van Etten, NY 14889 USA

www.vergason.com

[email protected]

CatArc® TiCN

Titanium Nitride Zirconium Nitride TitaniumCarbonitride

ChromiumNitride

AluminumTitanium Nitride

Aluminum Titanium

Chromium Carbonitride

TitaniumAluminum

NitrideTitanium Diboride

2800 2450 3200

.40

2250 3400 3500 3600 3000

.4 – .5 .50 .3 – .5 .40 .40 – .45 .45 .45

400 °C(752 °F)

500 °C(932 °F)

565 °C(1049 °F)

700 °C(1292 °F)

900 °C(1652 °F)

926 °C(1700 °F)

850 °C(1562 °F)

800 °C(1472 °F)

1.0 – 2.01.0 – 2.0 1.0 – 2.0 1.0 – 2.0 2.0 – 4.0 2.0 – 5.0 2.0 – 5.02.0 – 5.0

1.0 – 5.01.0 – 5.0 1.0 – 5.0 1.0 – 5.0 2.0 – 4.0 2.0 – 5.0 2.0 – 5.02.0 – 5.0

dark graygold pale gold silver-gray gray-black black bright silvergray

Low deposition temperature of 400°F makes it ideal for temperature sensitive tool steels. Ideal for most general purpose machining, medical tools, injection moldingand moderate formingapplications.

Low depositiontemperature of 400°F makes it ideal for temperature sensitive substrates. Attractive light gold color and isused in wear-resistant decorative applications andmedical tools. Due toits high lubricity, it isa good candidate for machining non-ferrous metals suchas titanium, brass, copper and aluminum.

Hard general purposecoating depositedusing our patentedswitched cathodic arcprocess. TiCN is harder than TiN and is wellsuited for mediumseverity cutting applications, primarily interrupted cutting.

Tough lubricious coating deposited using our patentedswitched cathodic arc process. The very low deposition temperature of 400°F makes it ideal for temperature sensitive materials. CrN is an extremely tough coating and is ideal for metal- forming/stamping and similar applications.

Super-hard coating with high temperatureresistance developedspecifically for dry machining applications.

Breakthrough PVDcoating engineered for today's high velocity projectile delivery systems. It not only has corrosion shield but also thermal stability. Critical protection of high precision, specialty weapons and accessories. Non reflective, optimum wear resistance and lubricity.

Hard and abrasion resistant coating with high temperature resistance developedspecifically for high speed and dry machining applications. It isrecommended for themachining of work hardening stainlesssteels, cast iron and hardened die steels up to approximately 60 HRc.

High performance coating developed specifically for highspeed machining of aluminum and aluminum alloys. The coating chemistry has a low aluminum affinity, thereby eliminating edgebuild-up, the primary cause of failure during aluminum machining.

ISISISSSSISISISISSOOOOOOOO 90909009000010101010101010101:2:2:2:2:2:2:2:2:2:2:2:2:2:2:222:22:: 00000000000000000000000000088 8 88 88 88 CeCeCeCeCeCCeertrtrtrtrtrtrtttififififififieieieieieeeddddddddddRoRoRoRoRoRoRoRooRoRoRoRoHSHSHHHSHSHSHSHSHSHSHHSHH CCCCCCCCCCCComomomomomomomomomomomomo plplplplplplllllplplplplpllppp iaiaiaiaaiaaiaiaiiaiaiaiaaiiii ntntntntttntntntntntntntntntITITITITITITITITARARARARARARRARARARAR RRRRRRRRRRRegegegegegeeegegegegegiisiiiisisisisisi tetetetteteteteeteeeerererererererereeereerererrrrer ddddddddddddddddddFeFeFeFeFeFededededederarararaalll l lll FiFiFiFiFiFirererererererearararararararrrararaa m m m mm m m mm mmmm LiLiLiLiLL cececeeeeeecececeeeeensnsnsnsnsnsnsnsnsnsnsnsnn edededededededededeededeeede

Page 2: PVD PVD PROPERTIES AND APPLICATIONS Coating Services€¦ · Super-hard coating with high temperature resistance developed specifically for dry machining applications. Breakthrough

• Dramatic improvement in tool life

• Higher speeds and feeds

• Corrosion protection

• Reduced friction

• High-heat resistance

• Decorative colors

• Minimal dimensional changes

• Low coating temperatures for sensitive parts

• Strip & recoat multiple times

Service • Our standard turn-around time is 3-5 business days. We offer expedited next-day service as well as time-critical same-day service for parts that need immediate attention.

Technology • VTI’s patented CatArc® switched-arc coating technology produces denser and smoother coatings than our competition.

• We also offer coatings produced via DC Magnetron Sputtering which have outstanding performance in certain metal cutting/punching/stamping applications.

Quality • We are ISO 9001:2008 Certified. In addition we have passed numerous audits which allow us to supply the automotive and truck industries in the USA and in Europe, the medical equipment industry, and the aerospace industry.

• We hold a Federal Firearm License and are ITAR Registered so we can support our military and law enforcement communities.

Versatility • We develop specialty coatings when needed. Whether it is corrosion protection for firearms, or high heat performance in engine exhaust components, we can tailor coatings to applications.

Reliability • VTI has been in the PVD Coating Services business since 1986. We have successfully served thousands of customers by coating millions of parts.

Innovative Coatings for all your hard coating needs.

At VTI, Physical Vapor Deposition coating services are our passion. Our coating services are designed for themedical, automotive, aerospace, electronics, lighting, decorative/novelty/awards, packaging, sporting goods, appliances, toys, tooling, molds, and dies-- every conceivable place where coatings can be applied, we're creating coatings that meet the needs of all types of industries.

Our proprietary BlackCat™ Gun Coatings were specially designed for the rigors of military combat firearms. We offer PVD coatings with different finishes and colors which impart dramatically improved corrosion resistance coupled with extremely high service temperatures.

Our patented CarArc® and sputtering coating technologies offer a wide range of options in the hard coating category. With CatArc® ceramic coatings, we can dramatically extend tool and appliance life by reducing friction and improving thermal isolation, which is especially important in injection molding applications.

Our high-energy sputtering technology is primarily used in metal cutting tool applications. These smooth, very hard coating compositions include combinations of AITiN, TiN, TiCN, and TiB2, and show greatly reduced wear, and exhibit outstanding longevity.

Through sputtering, evaporation, or cathodic arc, our coating technology can be applied to a wide range of substrates to solve a multitude of problems related to wear, corrosion, temperature, and friction.

Through careful and committed input from our engineering team, VTI coatings services offer superior support and service to all our clients. With hundreds of combined years of engineering and coatings services experience, our support team can manage and track every aspect of your project from initial order intake, to final delivery, even over-seas.

Expert AssistanceOur expert customer care support team will guide your coating selections

regardless of machining or manufacturing application. Contact our Coating Services division at 607.589.4429 to speak directly with one of our team members regarding your specific applications.

We know the coatings technology world. No one is better suited than VTI to provide a solution tailored to your needs for the most demanding projects, at a value that makes our coatings services the best in the industry.

Why VTI?

Benefits

UnsurpassedCustomerService

TiN Coated Canning Dies

Saw Blades Coated with TiAlN

Drill Bits Mounted In Planetary Tooling for Uniform TiN Coating

www.vergason.com607.589.4429

Call or visit us online

www.v607.58

Call or visit us oCall or visit us o

ExExpepert AssistanceOur expert customer care support te

regardless of machining or manufacturingdivision at 607 589 4429 to speak directly wi

Excellent Adhesion, Resists Wear and Galling, and Holds Sharp EdgesPVD Coating Services

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BlackCat® Coated Gun Components