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Technical Information

Proportional Valve GroupPVG 32

powersolutions.danfoss.com

http://powersolutions.danfoss.com

Revision History Table of Revisions

Date Changed Rev

Feb 2014 Spec. sheet update HE

Jan 2014 Converted to Danfoss layout – DITA CMS HD

Feb 2006 - Aug 2013 Various changes BA - HC

Jan 2005 New Edition AA

Technical Information PVG 32 Proportional Valve Group

2 520L0344 • Rev HE • Feb 2014

General descriptionFeatures of PVG 32........................................................................................................................................................................... 6PVG modules .....................................................................................................................................................................................6

PVP, pump side modules..........................................................................................................................................................6PVB, basic modules.....................................................................................................................................................................7Actuation modules..................................................................................................................................................................... 7

Remote control units ......................................................................................................................................................................7PVG 32 with open center PVP (fixed displ. pump) • PVB with flow control spool.....................................................8PVG 32 with closed center PVP (variable displ. pump) • PVB with flow control spool............................................ 9PVG 32 sectional drawing........................................................................................................................................................... 10Load sensing for variable displ. pump supply.....................................................................................................................11

Safety in applicationControl system example..............................................................................................................................................................12

Typical wiring block diagram example.............................................................................................................................14PVG32 – Mainly used in system with fixed displacement pumps...........................................................................16PVG100 – Alternative LS dump or pilot supply disconnect...................................................................................... 16PVG120 – Pump disconnect/block for variable pumps.............................................................................................. 16

FunctionLoad sensing controls...................................................................................................................................................................17

LS control with bleed orifice (do not use with PVG valves).......................................................................................17Integral PC function.................................................................................................................................................................17Load sensing system characteristics:.................................................................................................................................17

Remote pressure compensated controls.............................................................................................................................. 17Remote pressure compensated system characteristics:............................................................................................ 18Typical applications for remote pressure compensated systems:..........................................................................18

PVG 32 main spool with pressure compensated control................................................................................................ 18Pressure compensated system characteristics.............................................................................................................. 19Typical applications for pressure compensated systems...........................................................................................19

PVPC adapter for external pilot oil supply............................................................................................................................ 20PVPC with check valve for open center PVP................................................................................................................... 20PVPC without check valve for open or closed center PVP.........................................................................................21

PVMR, friction detent....................................................................................................................................................................23PVMF, mechanical float position lock.....................................................................................................................................23PVBS, main spools for flow control (standard).................................................................................................................... 23PVBS, main spools for flow control (linear characteristic)............................................................................................... 23PVBS, main spools for pressure control................................................................................................................................. 24

Background.................................................................................................................................................................................24Principle....................................................................................................................................................................................... 25Application..................................................................................................................................................................................25Sizing.............................................................................................................................................................................................26Limitation.................................................................................................................................................................................... 26

PVPX, electrical LS unloading valve.........................................................................................................................................26

PVG 32 technical dataPVH, hydraulic actuation............................................................................................................................................................. 28PVM, mechanical actuation........................................................................................................................................................28PVE technical data......................................................................................................................................................................... 28PVPX, electrical LS unloading valve.........................................................................................................................................31

Electrical actuationElectrical control of PVG.............................................................................................................................................................. 32Closed loop control....................................................................................................................................................................... 33PVEO................................................................................................................................................................................................... 34PVEM...................................................................................................................................................................................................35PVEA, PVEH, PVES, PVEU.............................................................................................................................................................. 35PVEP.................................................................................................................................................................................................... 35PVED-CC and PVED-CX.................................................................................................................................................................35


Contents

520L0344 • Rev HE • Feb 2014 3

PVHC................................................................................................................................................................................................... 36

Technical characteristicsGeneral...............................................................................................................................................................................................38PVP, pump side module.............................................................................................................................................................. 38

Pressure relief valve characteristic in PVP........................................................................................................................38PVB, basic modules oil flow characteristics.......................................................................................................................... 38

Pressure-compensated PVB, open or closed center PVP .......................................................................................... 39PVB without pressure compensation, open center PVP.............................................................................................40PVB without pressure compensation, closed center PVP.......................................................................................... 42PVLP, shock and PVLA, suction valves...............................................................................................................................43Pressure build-up for pressure controlled spools.........................................................................................................44

Pressure control spool flow characteristics.......................................................................................................................... 45Examples of how to use the characteristics for pressure control spools...................................................................45Characteristics for float position main spools..................................................................................................................... 46

Hydraulic systemsManually actuated PVG 32 – fixed displ. pump.................................................................................................................. 48Electrically actuated PVG 32 – variable displ. pump......................................................................................................... 49

Other operating conditionsOil.........................................................................................................................................................................................................50

Mineral oil....................................................................................................................................................................................50Non-flammable fluids............................................................................................................................................................. 50

Particle content, degree of contamination...........................................................................................................................50Biodegradable oils....................................................................................................................................................................50

Filtration............................................................................................................................................................................................ 50System filters.............................................................................................................................................................................. 50Internal filters............................................................................................................................................................................. 51

DimensionsPVM, control lever positions...................................................................................................................................................... 55Surface treatment.......................................................................................................................................................................... 55

Modules symbols, description and code numbersPVP, pump side modules.............................................................................................................................................................56PVB, basic modules........................................................................................................................................................................58PVLP, shock and suction valve (fitted in PVB)...................................................................................................................... 59PVLA, suction valve (fitted in PVB)........................................................................................................................................... 60PVM, mechanical actuation........................................................................................................................................................60PVH, hydraulic actuation............................................................................................................................................................. 61PVS, end plate..................................................................................................................................................................................61PVAS, assembly kit.........................................................................................................................................................................62PVPX, electrical LS unloaded valve.......................................................................................................................................... 62PVPC, plug for external pilot oil supply..................................................................................................................................62

Module selection chartStandard FC spools........................................................................................................................................................................64Standard FC spools, hydraulic actuation...............................................................................................................................65FC spools for mechanical float position, PVMF................................................................................................................... 65FC spools for friction detent, PVMR.........................................................................................................................................65FC spools with linear flow characteristic .............................................................................................................................. 66Standard PC spools .......................................................................................................................................................................67Standard PC spools, hydraulic actuation...............................................................................................................................68PVB, basic valves.............................................................................................................................................................................69PVP, pump side module.............................................................................................................................................................. 70PVE, electrical actuation.............................................................................................................................................................. 72

Order specificationPlease state.......................................................................................................................................................................................74Standard and option assembly.................................................................................................................................................74


Contents

4 520L0344 • Rev HE • Feb 2014

Reordering........................................................................................................................................................................................74Pressure setting limits.................................................................................................................................................................. 74PVG 32 order specification form...............................................................................................................................................76


Contents

520L0344 • Rev HE • Feb 2014 5

PVG 32 is a hydraulic load sensing valve designed to give maximum flexibility. From a simple load sensingdirectional valve, to an advanced electrically controlled load-independent proportional valve.

The PVG 32 modular system makes it possible to build up a valve group to meet requirements precisely.The compact external dimensions of the valve remain unchanged whatever combination is specified.

Features of PVG 32

• Load-independent flow control:

‒ Oil flow to an individual function is independent of the load pressure of this function

‒ Oil flow to one function is independent of the load pressure of other functions

• Good regulation characteristics

• Energy-saving

• Up to 12 basic modules per valve group

• Several types of connection threads

• Low weight

• Compact design and installation

PVG modules

PVP, pump side modules

• Built-in pressure relief valve

• Pressure gauge connection

• Versions:

‒ Open center version for systems with fixed displacement pumps

‒ Closed center version for systems with variable displacement pumps

‒ Pilot oil supply for electrical actuator built into the pump side module

‒ Pilot oil supply for hydraulic actuation built into the pump side module

‒ Versions prepared for electrical LS unloading valve PVPX


General description

6 520L0344 • Rev HE • Feb 2014

PVB, basic modules

• Interchangeable spools

• Depending on requirements the basic module can be supplied with:

‒ Integrated pressure compensator in channel P

‒ Load holding check valve in channel P

‒ Shock/suction valves for A and B ports

‒ LS pressure limiting valves individually adjustable for ports A and B

‒ Different interchangeable spool variants

‒ All versions suitable for mechanical, hydraulic and electrical actuation

Actuation modules

The basic module is always fitted with mechanical actuator PVM and PVMD, which can be combined withthe following as required:

• Electrical actuator (11 - 32 V ===):

‒ PVES – proportional, Super

‒ PVEH – proportional, High performance

‒ PVEH-F – proportional high performance, Float

‒ PVEA – proportional low hysteresis

‒ PVEM – proportional, Medium performance

‒ PVEO – ON/OFF

‒ PVEU – proportional, voltage control, 0-10 V

‒ PVED-CC – Digital CAN controlled J1939/ISOBUS

‒ PVED-CX – Digital CAN controlled CANopen X-tra safety

‒ PVEP – PWM voltage controlled (11-32 V)

‒ PVHC – High Current actuator for PVG

• PVMR, cover for Mechanical detent

• PVMF, cover for Mechanical Float

• PVH, cover for Hydraulic actuation

Remote control units

• Electrical remote control units:

‒ PVRE, PVRET

‒ PVREL

‒ PVRES

‒ Prof 1

‒ Prof 1 CIP

‒ JS120

‒ JS1000 Ball grip

‒ JS1000 PRO grip

‒ JS2000

‒ JS6000

‒ JS7000

• Hydraulic remote control unit: PVRHH


General description

520L0344 • Rev HE • Feb 2014 7

Electrical and hydraulic remote control units

PVRE, electrical control unit, 162F…

Prof 1, 162F…

PVREL, electrical control unit, 155U… PVRES, electrical control unit, 155B…

PVRH, hydraulic control unit, 155N…

155N0003 155N0001 155N0004 155N0005 155N0002

PVG 32 with open center PVP (fixed displ. pump) • PVB with flow control spool

When the pump is started and the main spools in the individual basic modules (11) are in the neutralposition, oil flows from the pump, through connection P, across the pressure adjustment spool (6) totank. The oil flow led across the pressure adjustment spool determines the pump pressure (stand-bypressure).

When one or more of the main spools are actuated, the highest load pressure is fed through the shuttlevalve circuit (10) to the spring chamber behind the pressure adjustment spool (6), and completely orpartially closes the connection to tank to maintain pump pressure.

Pump pressure is applied to the right-hand side of the pressure adjustment spool (6).

The pressure relief valve (1) will open should the load pressure exceed the set value, diverting pump flowback to tank.

In a pressure-compensated basic module the compensator (14) maintains a constant pressure dropacross the main spool – both when the load changes and when a module with a higher load pressure isactuated.

With a non pressure-compensated basic module incorporating a load drop check valve (18) in channel P,the check valve prevents return oil flow.

The basic module can be supplied without the load drop check valve in channel P for functions with over-center valves.

The shock valves PVLP (13) with fixed setting and the suction valves PVLA (17) on ports A and B are usedfor the protection of the individual working function against overload and/or cavitation.

An adjustable LS pressure limiting valve (12) can be built into the A and B ports of pressure-compensatedbasic modules to limit the pressure from the individual working functions.


General description

8 520L0344 • Rev HE • Feb 2014

Please see the sectional drawing below for better understanding of this example.

The LS pressure limiting valves save energy compared with the shock valves PVLP:

• with PVLP all the oil flow to the working function will be led across the combined shock and suctionvalves to tank if the pressure exceeds the fixed setting.

• with LS pressure limiting valves an oil flow of about 2 l/min [0.5 US gal/min] will be led across the LSpressure limiting valve to tank if the pressure exceeds the valve setting.

PVG 32 with closed center PVP (variable displ. pump) • PVB with flow control spool

In the closed center version of PVP an orifice (5) and a plug (7) have been fitted instead of the plug (4).

This means that the pressure adjustment spool (6) will only open to tank when the pressure in channel Pexceeds the set value of the pressure relief valve (1).

In load sensing systems the load pressure is led to the pump control via the LS connection (8).

In the neutral position the pump load sense control sets the displacement so that leakage in the system iscompensated, to maintain the set stand-by pressure.

When a main spool is actuated the pump load sense control will adjust the displacement so that the setdifferential pressure (margin) between P and LS is maintained.

The pressure relief valve (1) in PVP should be set at a pressure of approx. 30 bar [435 psi] above maximumsystem pressure (set on the pump or external pressure relief valve).


General description

520L0344 • Rev HE • Feb 2014 9

PVG 32 sectional drawing

1 2

3

4+5

67

9

8

T P

M

ALS

B A12 13

11

10

14 16 17 15

T T

LS B LS AB A

P

T TB

19

P

18 20

V310106.A

1 – Pressure relief valve

2 – Pressure reduction valve for pilot oil supply

3 – Pressure gauge connection

4 – Plug, open center

5 – Orifice, closed center

6 – Pressure adjustment spool

7 – Plug, closed center

8 – LS connection

9 – LS signal

10 – Shuttle valve

11 – Main spool

12 – LS pressure limiting valve

13 – Shock and suction valve, PVLP

14 – Pressure compensator

15 – LS connection, port A

16 – LS connection, port B

17 – Suction valve, PVLA

18 – Load drop check valve

19 – Pilot oil supply for PVE

20 – Max. oil flow adjustment screws for A/B ports


General description

10 520L0344 • Rev HE • Feb 2014

Load sensing for variable displ. pump supply

The pump receives fluid directly from the reservoir through the inlet line. A screen in the inlet lineprotects the pump from large contaminants.

The pump outlet feeds directional control valves such as PVG-32, hydraulic integrated circuits (HIC), andother types of control valves.

The PVG valve directs and controls pump flow to cylinders, motors and other work functions. A heatexchanger cools the fluid returning from the valve. A filter cleans the fluid before it returns to thereservoir.

Flow in the circuit determines the speed of the actuators. The position of the PVG valve spool determinesthe flow demand. A hydraulic pressure signal (LS signal) communicates demand to the pump control.

The pump control monitors the pressure differential between pump outlet and the LS signal, andregulates servo pressure to control the swashplate angle. Swashplate angle determines pump flow.

Actuator load determines system pressure. The pump control monitors system pressure and will decreasethe swashplate angle to reduce flow if system pressure reaches the pump control setting.

A secondary system relief valve in the PVG valve acts as a back-up to control system pressure.

Pictorial circuit diagram

System pressur e

Servo pressur e

Actuator pressur e

Load sense pressur e

Actuator retur n

Suction / case drain /system retur n

K/L Frame Series 45open circuit axialpiston pump withload sensing contro l

PVG 32multi-sec tionloadsensingcontro lvalve

P101 658E

Reservoir FilterHeat exchanger

Double-ac ting cylinder

Bi-directionalgear moto r


General description

520L0344 • Rev HE • Feb 2014 11

All makes and all types of control valves (incl. proportional valves) can fail, thus the necessary protectionagainst the serious consequences of function failure should always be built into the system. For eachapplication an assessment should be made for the consequences of pressure failure and uncontrolled orblocked movements.

To determine the degree of protection that is required to be built into the application, system tools suchan FMEA (Failure Mode and Effect Analysis) and Hazard and Risk Analysis can be used.

FMEA – IEC EN 61508

FMEA (Failure Mode and Effect Analysis) is a tool used for analyzing potential risks. This analyticaltechnique is utilized to define, identify, and prioritize the elimination or reduction of known and/orpotential failures from a given system before it is released for production. Please refer to IEC FMEAStandard 61508.

Hazard and Risk Analysis ISO 12100-1 / 14121

This analysis is a tool used in new applications as it will indicate whether there are special safetyconsiderations to be met according to the machine directives EN 13849. Dependent on the determinedlevels conformity this analysis will detirmine if any extra requirements for the product design,development process, production process or maintenance, i.e. the complete product life cycle.

W WarningAll makes/brands and types of directional control valves – inclusive proportional valves – can fail andcause serious damage. It is therefore important to analyze all aspects of the application. Because the proportional valves are used in many different operation conditions and applications,the manufacturer of the application is alone responsible for making the final selection of the products – and assuring that all performance, safety and warning requirements of the application are met. The process of choosing the control system – and safety levels – is governed by the machine directivesEN 13849 (Safety related requirements for control systems).

Control system example

Example of a control system for manlift using PVE Fault monitoring input signals and signals fromexternal sensors to ensure the PLUS+1® main controllers correct function of the manlift.


Safety in application

12 520L0344 • Rev HE • Feb 2014


Legend:

1 – Main power supply

2 – Emergency stop/man present switch

3 – HMI/Joystick control

4 – Movement detection sensors

5 – Main controller

6 – PVG control valve

7 – Hydraulic deactivation



520L0344 • Rev HE • Feb 2014 13

Electrical block diagram for above illustration

SupplyControl

NeutralDetection

Signal Conditioning

FailureDetection

FaultMonitoring

PVE fault output

SignalConditioning

SupplyMain controller

Hydraulic deactivation

HMI / Joystick

ControlSignal

Emergency stop andMan present switch Motion detection sensor

PVE

Main control valve

Main power supply(battery)

Joystick neutral switch

P301 317

W WarningIt is the responsibility of the equipment manufacturer that the control system incorporated in themachine is declared as being in conformity with the relevant machine directives.

Typical wiring block diagram example

Example of a typical wiring block diagram using PVEH with neutral power off switch and fault monitoringoutput for hydraulic deactivation.



14 520L0344 • Rev HE • Feb 2014


Fault detection output

high=onlow=off

Alarmlogic

2)

Memory3)

E1 E2

Output

AN

D

OR

UDC2

Error

US

Neutral detection / Supply control

signal≠neutral

OFFDelay

1)

UDC2

Error

US

PVEHwith AMP connector


Hydraulicdeactivation


signal≠neutral

OFFDelay

1)

PVE 1

PVE 2

Emergency stop

Man present switch

C

C

D

B

B

A

P301 318

A– Emergency stop / man present switch

B– PVE Faultmonitoring signals

C– Neutral signal detection.

D– Hydraulic deactivation

System Control Logic e.g. PLUS+1® for signal monitoring and triggering signal for deactivation of thehydraulic system.

W Warning

It is the responsebilty of the equipment manufacturer that the control system incorporated in themachine is declared as being in confirmity with the relevant machine directives.



520L0344 • Rev HE • Feb 2014 15

PVG32 – Mainly used in system with fixed displacement pumps

• PVSK, commonly used in crane application - full flow dump

• PVPX, LS dump to tank

PVG100 – Alternative LS dump or pilot supply disconnect

• PVPP, pilot oil supply shut off

• External cartridge valve connecting LS Pressure to Tank

• External cartridge valve connecting main Pressure to Tank

PVG120 – Pump disconnect/block for variable pumps

• PVPE, full flow dump for the PVG 120




16 520L0344 • Rev HE • Feb 2014

Load sensing controls

The LS control matches system requirements for both pressure and flow in the circuit regardless of theworking pressure. Used with a closed center control valve, the pump remains in low-pressure standbymode with zero flow until the valve is opened. The LS setting determines standby pressure.

Typical operating curve

00

P101 968E

PC se

tting

Flow

Pressure

Q max

Load sensing circuit

P101 967

Most load sensing systems use parallel, closed center, control valves with special porting that allows thehighest work function pressure (LS signal) to feed back to the LS control.

Margin pressure is the difference between system pressure and the LS signal pressure. The LS controlmonitors margin pressure to read system demand. A drop in margin pressure means the system needsmore flow. A rise in margin pressure tells the LS control to decrease flow.

LS control with bleed orifice (do not use with PVG valves)

The load sense signal line requires a bleed orifice to prevent high-pressure lockup of the pump control.Most load-sensing control valves include this orifice. An optional internal bleed orifice is available, for usewith control valves that do not internally bleed the LS signal to tank.

Integral PC function

The LS control also performs as a PC control, decreasing pump flow when system pressure reaches the PCsetting. The pressure compensating function has priority over the load sensing function.

For additional system protection, install a relief valve in the pump outlet line.

Load sensing system characteristics:

• Variable pressure and flow

• Low pressure standby mode when flow is not needed

• System flow adjusted to meet system requirements

• Lower torque requirements during engine start-up

• Single pump can supply flow and regulate pressure for multiple circuits

• Quick response to system flow and pressure requirements

Remote pressure compensated controls

The remote PC control is a two-stage control that allows multiple PC settings. Remote PC controls arecommonly used in applications requiring low and high pressure PC operation.


Function

520L0344 • Rev HE • Feb 2014 17


00

Q max

Pressure

Flow

P101 969E

PC se

tting

Rem

ote

PC se

tting

Closed center circuit with remote PC

P101 966

The remote PC control uses a pilot line connected to an external hydraulic valve. The external valvechanges pressure in the pilot line, causing the PC control to operate at a lower pressure. When the pilotline is vented to reservoir, the pump maintains pressure at the load sense setting.

When pilot flow is blocked, the pump maintains pressure at the PC setting. An on-off solenoid valve canbe used in the pilot line to create a low-pressure standby mode. A proportional solenoid valve, coupledwith a microprocessor control, can produce an infinite range of operating pressures between the lowpressure standby setting and the PC setting.

Size the external valve and plumbing for a pilot flow of 3.8 l/min [1 US gal/min]. For additional systemprotection, install a relief valve in the pump outlet line.

Remote pressure compensated system characteristics:

• Constant pressure and variable flow

• High or low pressure standby mode when flow is not needed

• System flow adjusts to meet system requirements

• Single pump can provide flow to multiple work functions


Typical applications for remote pressure compensated systems:

• Modulating fan drives

• Anti-stall control with engine speed feedback

• Front wheel assist

• Road rollers

• Combine harvesters

• Wood chippers

PVG 32 main spool with pressure compensated control

The PC control maintains constant system pressure in the hydraulic circuit by varying the output flow ofthe pump. Used with a closed center control valve, the pump remains in high pressure standby mode atthe PC setting with zero flow until the function is actuated.


Function

18 520L0344 • Rev HE • Feb 2014


0 0

Q max

Pressure

Flow

P101 166E

PC se

tting

Simple closed center circuit

P101 965

Once the closed center valve is opened, the PC control senses the immediate drop in system pressureand increases pump flow by increasing the swashplate angle.

The pump continues to increase flow until system pressure reaches the PC setting.

If system pressure exceeds the PC setting, the PC control reduces the swashplate angle to maintainsystem pressure by reducing flow. The PC control continues to monitor system pressure and changesswashplate angle to match the output flow with the work function pressure requirements.

If the demand for flow exceeds the capacity of the pump, the PC control directs the pump to maximumdisplacement. In this condition, actual system pressure depends on the actuator load.

For additional system protection, install a relief valve in the pump outlet line.

C CautionDo not use the PVG 32 with LB control.

Pressure compensated system characteristics

• Constant pressure and variable flow

• High pressure standby mode when flow is not needed

• System flow adjusts to meet system requirements

• Single pump can provide flow to multiple work functions


Typical applications for pressure compensated systems

• Constant force cylinders (bailers, compactors, refuse trucks)

• On/off fan drives

• Drill rigs

• Sweepers

• Trenchers


Function

520L0344 • Rev HE • Feb 2014 19

PVPC adapter for external pilot oil supply

PVPC with check valve for open center PVP

PVPC with check valve is used in systems where it is necessary to operate the PVG 32 valve by means ofthe electrical remote control without pump flow. When the external solenoid valve is opened, oil fromthe pressure side of the cylinder is fed via the PVPC through the pressure reducing valve to act as thepilot supply for the electrical actuators. This means that a load can be lowered by means of the remotecontrol lever without starting the pump.

The built-in check valve prevents the oil from flowing via the pressure adjustment spool to tank. With thepump functioning normally the external solenoid valve is closed to ensure that the load is not lowereddue to the pilot supply oil flow requirement of approximately 1 l/min [0.25 US gal/min]. With closedcenter PVP the external pilot oil supply can be connected to the pressure gauge connection without theuse of a PVPC plug.

PVPC with check valve for OC PVP


Function

20 520L0344 • Rev HE • Feb 2014

Hydraulic diagram

PVPC without check valve for open or closed center PVP

PVPC without check valve is used in systems where it is necessary to supply the PVG 32 valve with oilfrom a manually operated emergency pump without directing oil flow to the pilot oil supply (oilconsumption about 0.5 l/min) [0.13 US gal/min].

When the main pump is working normally, the oil is directed through the PVPC plug via the pressurereduction valve to the electrical actuators.


Function

520L0344 • Rev HE • Feb 2014 21

PVPC without check valve OC/CC PVP

Hydraulic diagram


Function

22 520L0344 • Rev HE • Feb 2014

When the main pump flow fails, the external shuttle valve ensures that the oil flow from the manuallyoperated emergency pump is used to pilot open the over center valve and lower the load. The load canonly be lowered using the mechanical operating lever of the PVG 32 valve.

PVMR, friction detent

The friction detent PVMR allows the directionalspool to be held in any position, resulting ininfinitely variable, reversible, pressurecompensated flow.

This can be sustained indefinitely without havingto continue to hold the mechanical lever.

Friction detent spool position may be affected byhigh differential actuator flow forces and systemvibration resulting in work function flow reduction.


PVMF, mechanical float position lock

Allows the float spool to be held in the float position after release of the mechanical handle.

PVMF, standard mount only

P → A → F (Push-in)

PVMF, optional mount only

P → A → F (Pull-out)

PVBS, main spools for flow control (standard)

When using standard flow control spools, the pump pressure is determined by the highest load pressure.This is done either via the pressure adjustment spool in open center PVP (fixed displacement pumps) orvia the pump control (variable displacement pumps).

In this way the pump pressure will always correspond to the load pressure plus the stand-by pressure ofthe pressure adjustment spool or the pump control. This will normally give optimum and stableadjustment of the oil flow.

PVBS, main spools for flow control (linear characteristic)

PVBS main spools with linear characteristic have less dead band than standard spools and a proportionalratio between control signal and oil flow in the range beyond the dead band. PVBS with linearcharacteristic must never be used together with PVEM electrical actuators.


Function

520L0344 • Rev HE • Feb 2014 23

The interaction between the small dead band of the spools and the hysteresis of the PVEM actuator of20% involves a risk of building up a LS pressure in neutral position.

In a few systems load sensing pump pressure may result in unstable adjustment of the oil flow and atendency towards system hunting.

This may be the case with working functions that have a large moment of inertia or over-center valves. Insuch systems main spools for pressure control can be advantageous.

PVBS, main spools for pressure control

The spools are designed in such a way that the pump pressure is controlled by the spool travel. The mainspool must be displaced until the pump pressure just exceeds the load pressure before the workingfunction is applied. If the main spool is held in this position, the pump pressure will remain constant –even if the load pressure changes – giving a stable system.

The use of pressure control spools, however, also means that:

• the oil flow is load dependent

• the dead band is load dependent

• the pump pressure can exceed the load pressure by more than is usual

• the pressure drop across main spool varies (energy consumption)

Due to these factors it is recommended that pressure control spools are only used when it is known forcertain that problems with stability will arise or already have arisen, and in applications where constantpressure is needed e.g. drill holding.

Background

Instability in load sense control systems in certain applications with oscillations in the range of 1/2 - 2 Hzcan cause severe instability problems while trying to control functions in an application.

Critical applications are usually related to functions with an important inertia torque and/or functionswith secondarily fitted pressure controlled components e.g. over-center valves.

Examples:

• a slewing function• main lifting/lowering function of a crane

The problem usually manifests itself in prolonged oscillation phenomena (Fig. 1), in a relatively constantsequence of oscillations (Fig. 2) or in the worst case in an amplified sequence of oscillations (Fig. 3).

Fig. 1 Prolonged sequence Fig. 2 Constant sequence Fig. 3 Amplified sequence

P P PConstant sequence

timetime time

Prolonged sequence Amplified sequence

P005 627E

To control the oscillation phenomena the "pressure control spool" was developed and is a patentedsystem which can minimize most of the oscillation issues.


Function

24 520L0344 • Rev HE • Feb 2014

Principle

The idea was to create a system operating independently of a constantly changing load pressure.Therefore, we changed the well-known LS principle (Fig. 4), so that compensated pump pressure is partof the LS system (Fig. 5) after the pressure compensator and before the metering range of the main spool.Upon actuation of the spool, it will be led via a fixed and a variable orifice.

Fig. 4 Flow controlled spool

B

A

P005 625

Fig. 5 Pressure controlled spool

B

A

P005 626

The opening area of the variable orifice is atmaximum at initial actuation and 0 at full stroke ofthe spool and then the pressure created betweenthe two orifices is led into the LS system in theusual way.

In this way the pump pressure is built updepending on the spool travel, i.e. the spool willthen have to be stroked to a position that thepump pressure is higher than the actual loadpressure to make the oil flow from PA/B. Whenthe load changes for a fixed spool position the flowto for the function will also change.

The valve section is now a load-dependent valve,but ensuring a constant pump pressure which isimportant in obtaining a stable function.

Pump pressure vs. spool travel curve

Application

Pressure controlled spools should in principle only be used when you have stability issues. Typicalapplications on a crane:

• Lifting/lowering movement

• Slewing movement with cylinders

• For the main lifting/lowering function on a crane it is recommended to fit a "half" pressure controlspool. This means that the spool is designed with a normal flow control on the lifting port andpressure control connected to the port where the pilot signal to the over-center valve is acting. Youwill thus maintain a load-independent lifting movement and achieve a stable but load-dependinglowering movement.

• As the load pressure on slewing movements is usually steady - irrespective of the crane being loadedor not – it will be advantageous to use a "full" pressure control spool for A and B port.

In both cases we recommend the use of a basic valve, PVB, with pressure compensator. The pressurecompensator will ensure the individual load-independency between the basic valves.

It is further recommended to use the LS pressure relief valves as not only will they ensure individualpressure limitation but also make it possible to adjust the maximum oil flow to the function.


Function

520L0344 • Rev HE • Feb 2014 25

It is not recommended to use shock valves as pressure limiting valves in connection with pressure controlspools.

Sizing

The size of "half" (e.g: P - A = flow control P - B pressure control) pressure control spools is determined onbasis of max. flow demand on the lifting port. If e.g. a max. pressure compensated flow of 65 l/min for thelifting movement, you choose a 65 L/min spool (size D). The metering characteristic has then a given size.As it is often requested to limit the use of the crane boom for downward push/force mode and the LSpressure limitation can be used. It will appear from the characteristics enclosed what effect a pressurelimitation, PLS will have on max. flow on the lowering port.

The size for a "full" pressure control spool is determined on basis of known load pressure, PLS max, andrequested max. flow.

It will appear from the characteristics enclosed that if the load PLS is low and the pump pressure, Pp, ishigh as a result of max. stroked spool you will get a large flow.

If PLS is approaching PLS max. the flow will be reduced and the dead band increased. Max. oil flow can bereduced by approx. 50% without limiting max. pressure.

The reduction is made by limiting the spool travel from 7 mm to 5.5 mm.

Limitation

If a pressure controlled spool is chosen for stability reasons consideration should be made to featuresrelated to the pressure control principle.

Deadband will change according to the load conditions and the valve section will become load-dependent and that the pump pressure may exceed the load pressure.

With all of the above in mind, a “pressure controlled spool” will minimize oscillation and obtain a stablefunction that can be controlled smooth and precise.

PVPX, electrical LS unloading valve

PVPX is a solenoid LS unloading valve. PVPX is fitted into the pump side module enabling a connection tobe made between the LS and the tank lines. Thus the LS signal can be relieved to tank by means of anelectric signal.

For a PVP pump side module in open center version the relief to tank of the LS signal means that thepressure in the system is reduced to the sum of the tank port pressure plus the neutral flow pressure forthe pump side module.

For a PVP pump side module in closed center version the relief to tank of the LS signal means that thepressure is reduced to the sum of the tank port pressure for the pump side module plus the stand-bypressure of the pump.



Function

26 520L0344 • Rev HE • Feb 2014

The characteristics in this catalog are typical measured values. During measuring a mineral basedhydraulic oil with a viscosity of 21 mm2/s [102 SUS] at a temperature of 50 °C [122 °F] was used.

PVG 32 technical data

Max. pressure Port P continuous1) 350 bar [5075 psi]

Port P intermittent 5) 400 bar [5800 psi]

Port A/B continous 350 bar [5075 psi]

Port A/B intermittent 5) 420 bar [6090 psi]

Port T, static/dynamic 25/40 bar [365/580 psi]

Oil flow rated Port P3) 4) 140/230 l/min [37/61 US gal/min]

Port A/B, with press. comp.2) 100 l/min [26.4 US gal/min]

Port A/B witout press. comp. 125 l/min [33 US gal/min]

Spool travel, standard ± 7 mm [± 0.28 in]

Spool travel, float position Proportional range ± 4.8 mm ± 0.19 in]

Float position ± 8 mm [± 0.32 in]

Dead band, flow control spools Standard ±1.5 mm [± 0.06 in]

Linear characteristic ± 0.8 mm [± 0.03 in]

Max. internal leakageat 100 bar [1450 psi] and 21 mm2/s [102 SUS]

A/B → T without shock valve 20 cm3/min [1.85 in3/min]

A/B → T with shock valve 25 cm3/min [2.15 in3/min]

Oil temperature(inlet temperature)

Recommended temperature 30 → 60 °C [86 → 140°F]

Min. temperature -30 °C [-22 °F]

Max. temperature +90 °C [194 °F]

Ambient temperature -30 → 60 °C [-22 → 140 °F]

Oil viscosity Operating range 12 - 75 mm2/s [65 - 347 SUS]

Min. viscosity 4 mm2/s [39 SUS]

Max. viscosity 460 mm2/s [2128 SUS]

Filtration(See chapter Filtration)

Max. contamination(ISO 4406)

23/19/16 23/19/16

Oil consumtion in pilot oil pressure reduction valve 5 l/min [0.13 US gal/min]

1) With PVSI end plate. With PVS end plate max. 300 bar [4351 psi].

2) For 130 l/min contact Danfoss Product Application Engineering.

3) In open circuit systems with short P-hoses/tubes, attention should be paid to pressure peaks at flows>100 l/min [26.4 US gal/min] .

4) For system with mid inlet PVPVM.

5) Intermittent pressure at max. 250,000 cycles of full PVG life time cycles, with PVSI end plate. Themaximum intermittent pressure at max. 250,000 cycles stresses the need to confirm application dutycycle before proceeding with specification. For further information contact Danfoss Product ApplicationEngineering.

Rated Pressure

Product Maximum continuous P-port pressure

PVG 32 with PVS 300 bar [4351 psi]

PVG 32 with PVSI 350 bar [5076 psi]



520L0344 • Rev HE • Feb 2014 27

Rated Pressure (continued)

Product Maximum continuous P-port pressure

PVG 32 with PVBZ 250 bar [3626 psi]

PVG 32 with HIC steel 350 bar [5076 psi]

PVG 32 with HIC aluminium 210 bar [3046 psi]

PVG 120/32 with PVS 300 bar [4351 psi]

PVG 120/32 with PVSI 350 bar [5076 psi]

PVG 100/32 with PVS 300 bar [4351 psi]

PVG 100/32 with PVSI 350 bar [5076 psi]

PVH, hydraulic actuation

Technical data for PVH

Control range pressure 5 – 15 bar [75 – 220 psi]

Max. pilot pressure 30 bar [435 psi]

Max. pressure on port T(The hydraulic remote control lever should be connected directly totank.)

10 bar [145 psi]

PVM, mechanical actuation

Technical data for PVM

Spool displacement Operating Torque N•m [lbf•in]

PVM + PVMD PVM + PVE PVM + PVH PVM + PVMR PVM+PVMF

from neutral position 2.2 ±0.2[19.5 ±1.8]

2.2 ±0.2[19.5 ±1.8]

2.5 ±0.2[22.1 ±1.8]

17[3.8]

22[5.0]

max. spool travel 2.8 ±0.2[24.8 ±1.8]

2.8 ±0.2[24.8 ±1.8]

6.9 ±0.2[61.0 ±1.8]

– –

into float position – – – – 60 [13.5]

away from float position – – – – 28 [6.3]

from any other position – – – 8.5 [73.3] –

Control lever position No 2 x 6

Control range control lever ±19.5°

proportional ±13.4°

float position 22.3°

For PVE please see the PVE, Series 4 for PVG 32/100/120 Technical Information, 520L0553.

PVE technical data

Technical data for PVEO and PVEM

Supply voltage UDC rated 12 VDC 24 VDC

range 11 V to 15 V 22 V to 30 V

max. ripple 5%

Current consumption at rated voltage 0.65 A @ 12 V 0.33 A @ 24 V



28 520L0344 • Rev HE • Feb 2014

Technical data for PVEO and PVEM (continued)

Signal voltage (PVEM) neutral 0.5 x UDC

A-port ↔ B-port 0.25 • UDC to 0.75 • UDC

Signal current at rated voltage (PVEM) 0.25 mA 0.50 mA

Input impedance in relation to 0.5 • UDC 12 KΩ

Power consumption 8 W

Reaction time for PVEO and PVEM

Supply voltage Function PVEO,On/Off

PVEO-R,On/Off

PVEM, Prop.med.

Disconnected by means ofneutral switch

Reaction time from neutralposition to max. spool travel

max. 0.235 s 0.41 s 0.700 s

rated 0.180 s 0.35 s 0.450 s

min. 0.120 s 0.25 s 0.230 s

Disconnected by meansof neutral switch

Reaction time from max.spool travel to neutralposition

max. 0.175 s 0.33 s 0.175 s

rated 0.090 s 0.27 s 0.090 s

min. 0.065 s 0.25 s 0.065 s

Constant voltage Reaction time from neutralposition to max. spoolposition

max. - - 0.700 s

rated - - 0.450 s

min. - - 0.230 s

Constant voltage Reaction time from max.spool travel to neutralposition

max. - - 0.700 s

rated - - 0.450 s

min. - - 0.230 s

Hysteresis * rated - - 20%

* Hysteresis (control signal/spool travel) is indicated at rated voltage and f = 0.02 Hz for one cycle. (one cycle = neutral → full A → full B → neutral)

Technical data for PVEA, PVEH and PVES

PVEA, PVEH and PVES

Supply voltage UDC rated 11 V to 32 V

range 11 V to 32 V

max. ripple 5%

Current consumption at rated voltage PVEH/PVES (PVEA) 0.57 (33) A @ 12 V 0.3 (17) A @ 24 V

Signal voltage neutral 0.5 x UDC

A-port ↔ B-port 0.25 • UDC to 0.75 • UDC

Signal current at rated voltage 0.25 mA to 0.70 mA

Input impedance in relation to 0.5 • UDC 12 KΩ

Input capacitor 100 ηF

Power consumption PVEH/PVES (PVEA) 7 (3.5) W

(PVEH/PVES) Max. load 100 mA 60 mA

Active Reaction time at fault 500 ms (PVEA: 750 ms)

Passive Reaction time at fault 250 ms (PVEA: 750 ms)



520L0344 • Rev HE • Feb 2014 29

Reaction time for PVEA, PVEH and PVES

Supply voltage Function PVEAProp. fines

PVEHProp. highs

PVESProp. supers


Reaction time from neutralposition to max. spool travel

max. 0.50 0.23 0.23

rated 0.32 0.15 0.15

min. 0.25 0.12 0.12


Reaction time from max. spooltravel to neutral position

max. 0.55 0.175 0.175

rated 0.40 0.09 0.09

min. 0.30 0.065 0.065

Constant voltage Reaction time from neutralposition to max. spool travel

max. 0.50 0.20 0.20

rated 0.32 0.12 0.12

min. 0.25 0.05 0.05

Constant voltage Reaction time from max. spooltravel to neutral position

max. 0.25 0.10 0.10

rated 0.20 0.09 0.09

min. 0.15 0.065 0.065

Hysteresis * rated 2% 4% ∼ 0%

Typical hysteresis characteristics for control signal vs spool travel af different PVE types*

Spool position

* Hysteresis (control signal/spool travel) is indicated at rated voltage and f = 0.02 Hz. (one cycle = neutral→ full A → full B → neutral)

The following technical data are from typical test results. For the hydraulic system a mineral basedhydraulic oil with a viscosity of 21 mm2/s [102 SUS] and a temperature of 50 °C [122 °F] were used.

Pilot oil consumption PVEA, PVEH, PVES, PVEO and PVEM

Function PVEAProp. fine

PVEHProp. high

PVESProp. super

PVEOON/OFF

PVEMProp. medium

Neutral withoutsupply voltage

0 0 3 l/min[0.079 US gal/min]

0 0

Locked with supplyvoltage

4 l/min[0.106 US gal/min]







30 520L0344 • Rev HE • Feb 2014

Pilot oil consumption PVEA, PVEH, PVES, PVEO and PVEM (continued)

Function PVEAProp. fine

PVEHProp. high

PVESProp. super

PVEOON/OFF

PVEMProp. medium

One actuation (neutral→ max) with supplyvoltage

2 cm3 [0,12 in3]

Continuous actuationswith supply voltage






Oil viscosity * recommended range 12 - 75 mm2/s [65 - 347 SUS]

minimum 4 mm2/s [39 SUS]

maximum 460 mm2/s [2128 SUS]

Oil temperature recommended range 30 - 60˚C [86 -140˚F]

minimum -30˚C [-22˚F]

maximum 90˚C [194˚F]

Ambient temperature recommended range -30° → 60°C [-22° → 140°F]

Filtering in the hydraulic system Max. allowed degree of contamination: 23/19/16(ISO 4406, 1999 version)

* Max. start up viscosity 2500 mm2/s.


PVPX technical data

Max. operating pressure 350 bar [5075 psi]

Enclosure to IEC 529 IP65

Max. pressure drop at an oil flow of 0.1 l/min [2.6 US gal/min] 2 bar [30 psi]

Oil temperature(Inlet)

Recommended temperature 30°C to 60°C [86°F to 140°F]

Min. temperature -30°C [-22°F]

Max. temperature 90°C [194°F]

Max. coil surface temperature 155°C [311°F]

Ambient temperature -30°C to 60°C [-22°F to 140°F]

Oil viscosity Operating range 12 to 75 mm2/s [65 to 347 SUS]

Min. viscosity 4 mm2/s [39 SUS]

Max. viscosity 460 mm2/s [2128 SUS]

Response time for LS pressure relief 300 ms

Rated voltage 12 V 24 V

Max. premissible deviation from rated supply voltage ± 10%

Current consumption at rated voltage at 22°C [72°F] coil temperature 1.55 A 0.78 A

at 110°C [230°F] coil temperature 1 A 0.5 A

Power consumption at 22°C [72°F] coil temperature 19 W

at 110°C [230°F] coil temperature 12 W



520L0344 • Rev HE • Feb 2014 31

Electrical control of PVG

Valve actuation with electrical actuators has been supported by Danfoss for a long time. The actuationcan be controlled directly by joystick, by a PLUS+1® controller or by a broad range of third partcontrollers. The actuator controls the spool by building up pilot oil pressure on the end of the spool. Forthe PVE a pilot oil pressure between 10 and 15 bar is used. For the PVHC a pilot oil pressure between 20and 25 bar is used.

PVG with PVE

Valve section with naming - standard mounted - seen from PVP

V310072.B

PVE

Electronics

NC Solenoid valves

Pilot oil supply

B portOil

A port

PVBPVM

Neutral spring

PVBS

NO solenoid valvesLVDT

P -> A

A detailed description of the variants is presented in:

PVE-Series 4 for PVG 32, PVG 100 and PVG 120 Technical Information, 520L0553, covers all analogue PVE –PVEO, PVEH, PVES, PVEA, PVEM, PVEU, PVEP and the current controlled PVHC.

Electrohydraulic Actuator – PVED-CC Series 4 Technical Information, 520L0665, covers the ISOBUS/SAEJ1939 CAN controlled PVED-CC.

Electrohydraulic Actuator – PVED-CX Series 4 Technical Information, 11070179, covers the IEC61508 SIL2certified CANopen controlled PVED-CX.


Electrical actuation

32 520L0344 • Rev HE • Feb 2014

PVE characteristic - control by voltage

PVEPcontrol range

PVEUfixed7.5V5V2.5V

Closed loop control

The PVE variants PVEA/H/M/S/U/P and the PVED-CC/-CX has a closed loop control supported by a spoolposition sensor that ensures integrity towards flow forces and oil viscosity.

Hysteresis for PVE variants*

Spool position

Hysteresis (Control signal /spool travel) is indicated at rated voltage and f = 0.02 Hz for one cycle (onecycle = neutral → full A → full B → neutral).

The values are typical test data for exact ranges, see PVE Technical Information, 520L0553.



520L0344 • Rev HE • Feb 2014 33

• PVEU is available with PVEH and PVES hysteresis

• PVEP, PVED-CC and PVED-CX are available with PVES hysteresis

The standard PVE’s are proportional activated actuator except PVEO which is on/off.

The PVE’s have fault-monitoring.

Fault monitoring overview

Type Faultmonitoring

Delay before errorout

Error mode Error outputstatus

Fault outputon PVE 1)

LED light Memory(resetneeded)

PVEOPVEM

No faultmonitoring

– – – – – –

PVEAPVEHPVEPPVESPVEU

Active 500 ms(PVEA: 750 ms)

No fault Low < 2 V Green –

Input signal faults High ∼UDC Flashing red Yes

Transducer (LVDT) Constant red

Close loop fault

Passive 250 ms(PVEA: 750 ms)

No fault Low < 2 V Green –

Input signal faults High ~UDC Flashing red No


Close loop fault

PVEFloatsix pin

Active 500 ms Float not active High ~UD Constant red Yes

750 ms Float still active

1) Measured between fault output pin and ground.

PVEO

The PVEO is an on/off activated actuator. The PVEO has not fault-monitoring.

Variants:

• PVEO-R with a ramp delayed actuation• PVEO-DI with direction indication feedback• Anodized aluminum block• ATEX certified

Power supply:

• 12 V• 24 V

Connectors:

• AMP• DIN/Hirshmann• Deutsch

AMP version DIN/Hirschmann version Deutsch version

PVEO/PVEO-R

157-502.11

DCDCU

U3

12



34 520L0344 • Rev HE • Feb 2014

PVEM

The PVEM is a proportional activated actuator. The PVEM has not fault-monitoring.

Variants:

• PVEM -R with a ramp delayed actuation

• PVEM for float in B-direction and max. flow B at 4.8 mm

Power supply: 12 / 24 V

Connectors:DIN/Hirshmann

PVEA, PVEH, PVES, PVEU

Variants:

• -F for float in B-direction max. flow B at 4.8 mm

• -F for float in A-direction max. flow A at 5.5 mm

• PVES-SP with spool position feedback• Anodized aluminum block• ATEX certified

Power supply: 11→ 32 V

Connectors:

• AMP• DIN/Hirshmann• Deutsch

AMP version DIN/Hirschmann version Deutsch version

LED

PVEA, PVEH, PVES, PVEU and PVEH float A

PVEH, PVEM, PVES, PVEH float B and PVEM float B

PVEA, PVEH, PVES, PVEU and PVEH float B

PVEP

The PVEP is controlled with separate PWM controlsignals for A and B direction.

The PVEP has hysteresis and fault monitoring likethe PVES.

Power supply: 11→ 32 V

Connector: Deutsch

Deutsch version

Not connected

Error

Us

321

456

Spool position

PVES-SP

UDC

LED

PVED-CC and PVED-CX

The CAN controlled PVE embedded microcontrollers support the same high spool controllability as thePVES and additional has high quality feedbacks, safety monitoring and detailed diagnostics.



520L0344 • Rev HE • Feb 2014 35

PVED has digital communication, that allows a wide range of feedback, setpoint and highly costumizedsettings. CAN bus serial communication makes wiring much easier. Only one cable per PVG group.

Power supply: 11 → 32 V

Connectors:

• Deutsch (PVED-CC)• AMP (PVED-CC and

PVED-CX)

PVE with Deutsch connector incl. female connector

For more information on PVED please see the PVED-CC, Series 4 Technical Information, 520L0665.

PVHC

For PVG controlled by PVHC, hysteresis is influenced by lever (PVM). The PVHC control is done by dualPulse Width Modulated (PVM) high current supply 100-400 Hz PWM control signals.

The PVHC does not have neither fault monitoring nor internal closed loop control of the spool.

Power supply:

• 12 V• 24 V

Connectors:

• Deutsch• AMP

PVHC with AMP version

74.0[2.913]

92.25[3.631]

5.75[0.226]

16.5[0.650]

33.0 [1.299]

44.4 [1.748]

5.7[0.224]

5.7[0.224]

26.75[1.053]

P301 123

PVHC with Deutsch version

74.0[2.913]

92.25[3.631]

26.75[1.053]

33.0 [1.299]

44.4 [1.748]

5.7[0.224]

5.7[0.224]

5.75[0.226]

16.5[0.650]

P301 124



36 520L0344 • Rev HE • Feb 2014

PVHC characteristic - Spool stroke vs current

0

400

200

600

1

2

120080

0

1000

1400

Current in mA

3

4

5

6

Spool stroke, mm

7

160040

0

200

600

1200 80

0

1000

1400

1600

200

100

300

600

400

500

700

800

200

100

300

600

400

500

700

800

@ 12V

@ 24V

V310 000.A

Ideal curve

Hysteresis

280/560 mA 500/1000 mA280/560 mA500/1000 mA

PVHC current response and hysteresis @ 25 bar Pp, 21 ctS, 25 °C. The ideal curve is determined by themain spool neutral spring. The PVHC has high hysteresis. The hysteresis is affected by viscosity, friction,flow forces, dither frequency and modulation frequency. The spool position will shift when conditions arechanged e.g. temperature change.



520L0344 • Rev HE • Feb 2014 37

General

The characteristics in this catalog are typical measured values. During measuring a mineral basedhydraulic oil with a viscosity of 21 mm2/s [102 SUS] at a temperature of 50°C [122°F] was used.

PVP, pump side module

Pressure relief valve characteristic in PVP

The pressure relief valve is set at an oil flow of 15 l/min [4.0 US gal/min].

Setting range:

• 30 to 350 bar [435 to 5075 psi] with PVSI end plate• 30 to 300 bar [435 to 4351 psi] with PVS end plate

Pressure relief valve characteristic Neutral by-pass pressure drop characteristic (opencenter)

PVB, basic modules oil flow characteristics

The oil flow for the individual spool depends on:

• type of basic module (with/without compensation)

• type of pump (fixed or variable displacement).


Technical characteristics

38 520L0344 • Rev HE • Feb 2014

Linear oil flow depending on spool type

US = Signal voltage; UDC = Supply voltage; 1 = First PVB after PVP; 8 = Eighth PVB after

Pressure-compensated PVB, open or closed center PVP

The oil flow is dependent on the supplied pump oil flow. The characteristics are plotted for a pump oilflow, QP, corresponding to the rated max. spool oil flow, QN. Increasing the pump oil flow to 1,4 × QN willgive the same oil flow on the eighth as on the first basic module.

Please note, the letters AA, A, B, etc. denote spool types. The characteristic below is shown for spooltravel in both directions. All other characteristics are shown for spool travel in one direction only.



520L0344 • Rev HE • Feb 2014 39

Progressive oil flow characteristic depending on spool type

157-61.im

PWM for PVEP/Tcontrol range

PVE

PVM

PVM

US = Signal voltage; UDC = Supply voltage; 1 = First PVB after PVP; 8 = Eighth PVB after

PVB without pressure compensation, open center PVP

The spool flow is dependent on the supplied oil flow, QP.

The characteristics apply to supply oil flow of 130 l/min [34.3 US gal/min] with the actuation of one basicmodule and the supply flow level.

If several basic modules are activated at the same time, the characteristic depends on the load pressureof the actuated basic modules.



40 520L0344 • Rev HE • Feb 2014

Oil flow as a function of spool travel characteristic

Oil flow QA/B as a function of supplied pump oil flow (QP)

The pressure drop of any oil flowing back to tank (QP - QA/B) is read on the curve for neutral flow pressurein PVP.

Characteristic for fully displaced flow control spools



520L0344 • Rev HE • Feb 2014 41

PVB without pressure compensation, closed center PVP

Set pressure difference between pump pressure and LS signal = 10 bar [145 psi].

Set pressure difference between pump pressure and LS signal = 20 bar [290 psi].



42 520L0344 • Rev HE • Feb 2014

The oil flow is dependent on the pressure difference between the pump pressure and the LS signal.Normally the pressure difference is set at the LS pump regulator. Also take into consideration pressuredrop from the pump to the PVG valve group. e.g. long pipeline.

Oil flow characteristics for PVB at

@ pressure drop at max. main spool travel @ pressure drop for open spool in neutral position

Load-independent, pressure-compensated LS pressure limiting, pressure-compensated PVB

PVLP, shock and PVLA, suction valves

PVLP is set at an oil flow of 10 l/min [2.6 US gal/min]. The shock valve PVLP is designed to absorb shockeffects. Consequently, it should not be used as a pressure relief valve.

If the working function requires the use of a pressure relief valve, a PVB basic module with built-in LSA/Bpressure limiting valve should be used.



520L0344 • Rev HE • Feb 2014 43

PVLP, shock valve characteristic PVLA, suction valve characteristic

Pressure build-up for pressure controlled spools

Max. oil flow can be reduced by about50% without limitation of maximumpressure by limiting the main spooltravel from 7 mm [0.28 in] to 5.5 mm[0.22 in].



44 520L0344 • Rev HE • Feb 2014

Pressure control spool flow characteristics

Size A: Size B:

Example 1

Size C: Size D:

Example 2

Size E:

Examples of how to use the characteristics for pressure control spools

Example 1: Determining the oil flow Example 2: Determining the spool size

Given: Given:



520L0344 • Rev HE • Feb 2014 45

Example 1: Determining the oil flow Example 2: Determining the spool size

• Spool type B• Pressure setting PP: 160 bar [2320 psi]• Load pressure, LSA/B: 100 bar [1450 psi]

Result:

Oil flow = 75 l/min [19.8 US gal/min]

• Max. oil flow, QA/B: 90 l/min [23.8 US gal/min]• Pressure setting PP: 150 bar [2175 psi]• Load pressure, PLSA: 125 bar [1810 psi]

Result:

D spool (see Pressure control spool flowcharacteristics, size D)

Normally a smaller spool can be chosen with pressure control. It is our experience that the spool can beone size smaller than with normal flow control.

Characteristics for float position main spools

Characteristic of oil flow, spool travel and voltage

• 8 mm [0.19 in] spool displacement in direction A gives max. oil flow to port A

• 8 mm [0.19 in] spool displacement in direction B gives max. oil flow to port B

• 8 mm [0.32 in] spool displacement in direction B gives completely open float position A/B → T.

The spools have 4,8 mm spool travel in direction A and 8 mm travel in direction B:

For more information regarding electrical actuation of float spools please see PVE series 4 TechnicalInformation, 520L0553.



46 520L0344 • Rev HE • Feb 2014

Pressure drop A/B → T at max. spool travel within the proportional range (4.8 mm) [0.19 in]

Spools D and E have the same opening area for forward flow and return flow.

Spool E can give 100 l/min [26.4 US gal/min] pressure compensated oil flow due to a higher pressuredrop across spool E. This occurs during spool actuation only.

Pressure drop A/B → T in float position



520L0344 • Rev HE • Feb 2014 47

Manually actuated PVG 32 – fixed displ. pump

Example schematic of manually actuated PVG 32 – fixed displacement pump


Hydraulic systems

48 520L0344 • Rev HE • Feb 2014

Electrically actuated PVG 32 – variable displ. pump

Example schematic of electrically actuated PVG 32 – variable displacement pump (electrical actuator, shock valves, relief valve)


Hydraulic systems

520L0344 • Rev HE • Feb 2014 49

Oil

The main duty of the oil in a hydraulic system is to transfer energy. It must also lubricate the moving partsin hydraulic components, protect them against corrosion, and transport dirt particles and heat out of thesystem. It is therefore important to choose the correct oil with the correct additives. This gives normaloperation and long working life.

Mineral oil

For systems with PVG 32 valves Danfoss recommends the use of mineral-based hydraulic oil containingadditives: Type HLP (DIN 51524) or HM (ISO 6743/4).

Non-flammable fluids

Phosphate-esters (HFDR fluids) can be used without special precautions. However, dynamic seals must bereplaced with FPM (Viton) seals. Please contact the Danfoss Sales Organization if the PVG 32 valve is to beused with phosphate-esters.

The following fluids should only be used according to agreement with the Danfoss Sales Organizationfor:

• Water-glycol mixtures (HFC fluids)• Water-oil emulsions (HFB fluids)• Oil-water emulsions (HFAE fluids)

Particle content, degree of contamination

Biodegradable oils

PVG 32 valves can be used in systems with rapeseed oil. The use of rapeseed oil is conditioned by:

• complying with the demands on viscosity, water content, temperature and filtering etc. (see chaptersbelow and technical data).

• adapting the operating conditions to the directions of the oil supplier.

Before using other biodegradable fluids, please consult the Danfoss organization. Oil filtration mustprevent particle content from exceeding an acceptable level, i.e., an acceptable degree of contamination.

Maximum contamination for PVG 32 is 23/19/16 (see ISO 4406. Calibration in accordance with the ACFTDmethod). In our experience a degree of contamination of 23/19/16 can be maintained by using a filterfineness as described in the next section.

For more information, please see the Danfoss literature:

• Design Guidelines for Hydraulic Fluid Cleanliness Technical Information, 520L0467• Hydraulic Fluids and Lubricants Technical Information, 521L0463• Experience with Biodegradable Hydraulic Fluids Technical Information, 521L0465.

Filtration

Effective filtration is the most important precondition in ensuring that a hydraulic system performsreliably and has a long working life. Filter manufacturers issue instructions and recommendations. It isadvisable to follow these.

System filters

Where demands on safety and reliability are very high a pressure filter with bypass and indicator isrecommended. Experience shows that a 10 µm nominal filter (or finer) or a 20 µm absolute filter (or finer)is suitable. It is our experience that a return filter is adequate in a purely mechanically operated valve


Other operating conditions

50 520L0344 • Rev HE • Feb 2014

system. The fineness of a pressure filter must be selected as described by the filter manufacturer so that aparticle level of 23/19/16 is not exceeded. The filter must be fitted with pressure gauge or dirt indicator tomake it possible to check the condition of the filter. In systems with differential cylinders or accumulatorsthe return filter must be sized to suit the max. return oil flow. Pressure filters must be fitted to suit max.pump oil flow.

Internal filters

The filters built into PVG 32 are not intended to filter the system but to protect important componentsagainst large particles. Such particles can appear in the system as a result of pump damage, hose fracture,use of quick-couplings, filter damage, starting up, contamination, etc. The filter in the electrical actuatorPVE protecting the solenoid valves has a mesh of 150 µm. Bursting pressure drop for internal filters is 25bar [360 psi].


Other operating conditions

520L0344 • Rev HE • Feb 2014 51

PVG 32 Dimensions

F: Shock and suction valve, PVLP

G: Pressure gauge connection: G¼, 12 mm [9/16-18, 0.5 in] deep

H: Plug for external pilot oil supply, PVPC: G½, 12 mm [½ –20, 0.47 in] deep

I: Electrical LS unloading valve, PVPX

J: LS connection: G¼, 12 mm [½–20; 0.47 in or 9/16-18, 0.5 in] deep

K: Fixing holes: M8 × min. 10 [5/16–18; 0.39 in] deep

L: Port A and B: G½, 14 mm [7/8 –14; 0.65 in] deep

M: LX connection: PVS; G 1/8, 10 mm [3/8 –24; 0.39 in] deep and PVSI; G¼, 12 mm [½ -20; 0.47 in] deep


Dimensions

52 520L0344 • Rev HE • Feb 2014

N: LS pressure limiting valve

O: Tank connection; G¾, 16 mm [1 1/16-12; 0.75 in] deep

P: Pressure relief valve

Q: Pump connection; G½, 14 mm [7/8-14; 0.65 in] deep or G¾, 16 mm [1 1/16-12; 0.75 in] deep

R: LSA and LSB connections; G¼, 12 mm deep [9/16-18, 0.5 in] deep

S : Pp, pilot pressure connection G

PVB 1 2 3 4 5 6 7 8 9 10 11 12

L1 mm 82 130 178 226 274 322 370 418 466 514 562 610

[in] [3.23] [5.12] [7.01] [8.90] [10.79] [12.68] [14.57] [16.46] [18.35] [20.24] [562] [610]

L2 mm 140 189 238 287 336 385 434 483 527 576 622 670

in] [5.51] [7.44] [9.37] [11.30] [13.23] [15.16] [17.09] [19.02] [20.95] [22.87] [622] [670]


Dimensions

520L0344 • Rev HE • Feb 2014 53

F

max.290.50[11.437]

107[4.21]max.290.50[11.437]

129[

5.08

]95

[3.7

4]7[

0.28

]

M

85[3

.35]

17[0.67]

A-A

110[4.33] 60[2.36]

PV

D85[3

.35]

58.5

[2.3

03] 32

[1.2

6]6.

5[0.

256]

33[1.30]

7[0.

28]

max.200.5[7.894]13

[0.5

1]

110[4.33]

B-B

60[2.36]

110[4.33]

C-C

60[2.36]

7[0.

28]

45[1

.77]

7[0.

28]

49.5[1.949]

PVMR/F

107[4.21]

117[

4.61

]

139[

5.47

2]

~ 16

5[6.

50]

44 [1

.732

]

89.5[3.524]

85.5[3.366]

PVEO

PVEM/PVEH/

PVH

V310141.A

PVES

F : G 1/4, 12 mm deep [1/2 in - 20, 0.47 in deep]


Dimensions

54 520L0344 • Rev HE • Feb 2014

PVM, control lever positions

Base with an angle of 37.5° Base with an angle of 22.5°

37.5˚67.5˚

97.5˚ 127.5˚

157.5˚187.5˚

19.5˚

19.5˚

V310018.A

22.5˚ 52.5˚ 82.5˚ 112.5˚ 142.5˚ 172.5˚

19.5˚

19.5˚

V310014.A

The angle of the handle is determined by which side of the handle that is mount towards the base. If a22.5° angle is needed the "dot" on the handle is not visible. If 37.5° is needed the dot should be visible.

Surface treatment

The PVG valve has as standard, an untreated surface. In certain applications, depend on different factors,such as: salty environment, large temperature changes, high humidity, rust can develope on the surface.This will not affect the performance of the PVG valve group. To prevent/reduce rust development,Danfoss recommend the PVG valve group to be painted. Rust on the surface is not seen as a validcomplaint issue, neither on painted or unpainted PVG valve groups.


Dimensions

520L0344 • Rev HE • Feb 2014 55


Symbol Description Code number

Open center pump side module for pumpswith fixed displacement.For purely mechanically actuated valvegroups

P = G ½T = G ¾

157B5000

P = 7/8–14T = 1 1/16–12

157B5200

P, T = G ¾ 157B5100

P, T = 1 1/16–12 157B5300

Closed center pump side module for pumpswith vaiable displacement.

P = G ½T = G ¾

157B5001

P = 7/8–14T = 1 1/16–12

157B5201

For purely mechanically actuated valvegroups.

P, T = G ¾ 157B5101

P, T = 1 1/16–12 157B5301

Open center pump side module for pumpswith fixed displacement.With pilot oil supply for electrically actuatedvalves.

P = G ½T = G ¾

157B5010

P = 7/8–14T = 1 1/16–12

157B5210

P, T = G ¾ 157B5110

P, T = 1 1/16–12 157B5310

Closed center pump side module for pumpswith variable displacement.With pilot oil supply for electrically actuatedvalves.

P = G ½T = G ¾

157B5011

P = 7/8–14T = 1 1/16–12

157B5211

P, T = G ¾ 157B5111

P, T = 1 1/16–12 157B5311

Open center pump side module for pumpswith fixed displacement.With pilot oil supply for electrically actuatedvalvesConnection for electrical LS unloading valve,PVPX (not incl.)

P = G ½T = G ¾

157B5012

P = 7/8–14T = 1 1/16–12

157B5212

P, T = G ¾ 157B5112

P, T = 1 1/16–12 157B5312

Closed center pump side module for pumpswith variable displacementWith pilot oil supplyConnection for electrical LS unloading valve,PVPX (not incl.)

P = G ½T = G ¾

157B5013

P = 7/8–14T = 1 1/16–12

157B5213

P, T = G ¾ 157B5113

P, T = 1 1/16–12 157B5313

Connections:

P = G ½ in; 14 mm deep or G ¾ in; 16 mm deep / LS, M = G ¼ in; 12 mm deep / T = G ¾ in; 16 mm deep.

P = 7/8–14; 0.65 in deep or 1 1/16–12; 0.75 in deep / LS, M = ½–20; 0.47 in deep / T = 1 1/16–12; 0.75 indeep.


Modules symbols, description and code numbers

56 520L0344 • Rev HE • Feb 2014



Open center pump side module for pumps with fixeddisplacement.For mechanical actuated valves.Connection for LS unloading valve, PVPX (not incl)

P, T = G ¾ 157B5102

Closed center pump side module for pumps withvaiable displacement.For mechanical actuated valves.Connection for LS unloading valve, PVPX (not incl)

P, T = G ¾ 157B5103

Open center pump side module for pumps with fixeddisplacement.With pilot oil supply for electrical actuation andconnection for pilot oil pressureIncl. check valve

P, T = G ¾ 157B5180

P, T = 1 1/16–12LS connection =9/16–18

157B5380

Closed center pump side module for pumps withvariable displacement.With pilot oil supply for electrical actuation andconnection for pilot oil pressureIncl. check valve

P, T = G ¾ 157B5181

P, T = 1 1/16–12LS connection =9/16–18

157B5381

Open center pump side module for pumps with fixeddisplacement.With pilot oil supply for hydraulic actuation andconnection for pilot oil pressure

P, T = G ¾ 157B5190

P, T = 1 1/16–12LS connection =9/16–18

157B5390

Closed center pump side module pumps with variabledisplacementWith pilot oil supply for hydraulic actuation andconnection for pilot oil pressure

P, T = G ¾ 157B5191

P, T = 1 1/16–12LS connection =9/16–18

157B5391

Connections:

P, T = G ¾ in; 16 mm deep / LS, M = G ¼ in; 12 mm deep

P, T = 1 1/16–12; 0.75 in deep / LS, M = ½–20; 0.47 in deep.



520L0344 • Rev HE • Feb 2014 57

PVB, basic modules

PVB, basic modules – without adjustable LSA/B pressure limiting valves


No facilities forshock valves A/B

Facilities for shockvalves A/B

Without load drop check valve andpressure compensator.Can be used where load holdingvalves prevent oil from flowingback through channel P.

G ½14 mm deep

157B6000 157B6030

7/8–140.65 in deep

157B6400 157B6430

Load drop check valve. G ½14 mm deep

157B6100 157B6130

7/8–140.65 in deep

157B6500 157B6530

Load drop check valve.LSA/B shuttle valve.To be used with float positionspools.

G ½14 mm deep

— 157B6136

7/8–140.65 in deep

— 157B6536

Non-damped compensator valve G ½14 mm deep

157B6200 157B6230

7/8–140.65 in deep

157B6600 157B6630

V310411.A

Without compensator valveLSA/B shuttle valve

G ½14 mm deep

— 11071832

7/8–140.65 in deep

— —



58 520L0344 • Rev HE • Feb 2014

PVB, basic modules – without adjustable LSA/B pressure limiting valves (continued)



Facilities for shockvalves A/B

With damped compensator valve G ½14 mm deep

157B6206 157B6236

7/8–140.65 in deep

11036629 11036630

PVB, basic modules – with adjustable LSA/B pressure limiting valves



Facilities forshock valves A/B

With non-dampedcompensator valveAdjustable LSA/B pressurelimiting valvesExternal LS connection portA/B.Also used for float positionspools

G ½14 mmdeep

157B6203 157B6233

7/8–140.65 indeep

157B6603 157B6633

Damped compensator valveAdjustable LSA/B pressurelimiting valvesExternal LS connection portA/B

G ½14 mmdeep

157B6208 157B6238

7/8–140.65 indeep

- 11036631

PVLP, shock and suction valve (fitted in PVB)

PVLP, shock/ and anti-cavitation valves

Code no.157B....

2032 2050 2063 2080 2100 2125 2140 2150 2160 2175 2190

Settings bar 32 50 63 80 100 125 140 150 160 175 190

psi 460 725 914 1160 1450 1813 2031 2175 2320 2538 2755



520L0344 • Rev HE • Feb 2014 59

PVLP, shock and suction valve

Symbol Description

Shock and suction valve for port A and/or B.(Not adjustable).Lifetime 200.000 actuations.

PVLA, suction valve (fitted in PVB)

PVLA, suction valve

Symbol Description Codenumber

Suction valve for port A and/or B. 157B2001

Plug for connecting the nonactive port totank, when using a single acting spool.

157B2002



Symbol Description Code numberwith stop screws w/o stop screws

PVM, Standard, spring centeredIndividual oil flow adjustment to ports A and B

157B3171 157B3191

Without actuation lever and base.Shaft for mounting of actuation lever

157B3173 157B3193

PVM, as standard, witout actuation lever.With base for mounting of actuation lever

157B3174 157B3194

PVM, Standard, spring. Individual oil flowadjustment to ports A and B. (Anodized)

157B3184 -



60 520L0344 • Rev HE • Feb 2014

PVMD, cover for mechanical actuation

Symbol Description Material Code No. Anodized

— PVMD, Cover for purely mechanically operated valve aluminium 157B0001 no

aluminium 157B0009 yes

cast iron 157B0021 no


Symbol Description Material Code number Anodized

PVMR, Friction detent aluminium 157B0004 no


cast iron 157B0024 -

PVMF, mechanical float position


PVMF,Mechanical float position lock

aluminium 157B0005 no




PVH, Cover for Hydraulic actuationPVH 9/16-18 UNF




PVH, Cover for Hydraulic actuationPVH G1/4




PVS, end plate

PVS, end plate

Symbol Description Mountingthreads

Code number

V310062.A

PVS, without active elements.No connections

BSP 157B2000

SAE 157B2020

V310063.ALX

PVS, without active elements.Max. intermittend LX pressure250 bar [3625 psi]

G 1/8 10 mm deep BSP 157B2011

3/8 in - 24; 0,39 in deep SAE 157B2021



520L0344 • Rev HE • Feb 2014 61

PVS, end plate (continued)

Symbol Description Mountingthreads

Code number

V310062.A

PVSI, without active elementsWithout connections.

BSP 157B2014

SAE 157B2004

V310063.ALX

PVSI, without active elementsLX connections.Max. intermittend LX pressure:350 bar [5075 psi]

G 1/4 10 mm deep BSP 157B2015

1/2 in - 20; 0,47 in deep SAE 157B2005

For mounting threats please see the chapter Dimensions.

PVAS, assembly kit

PVAS, assembly kit

Code no,157B...

0 1 2 3 4 5 6 7 8 9 10 11 12

PVB’s 8000 8001 8002 8003 8004 8005 8006 8007 8008 8009 8010 8061 8062

PVB + PVPVM - 8021 8022 8023 8024 8025 8026 8027 8028 8029 8030 8081 8082

Weight kg [lb] 0.1[0.2] 0.15[0.3]

0.25[0.6]

0.30[0.7]

0.40[0.9]

0.45[1.0]

0.50[1.1]

0.60[1.3]

0.65[1.4]

0.70[1.6]

0.80[1.7]

0.85[1.8]

0.9 [2.0]

PVPX, electrical LS unloaded valve

PVPX, electrical LS unloaded valve


PVPX, Normally open:LS pressure relieved with no signal to PVPX

12 V 157B4236

24 V 157B4238

PVPX, Normally closed:LS pressure relieved with no signal to PVPX

12 V 157B4246

24 V 157B4248

PVPX, Normally open with manual override:LS pressure relieved with no signal to PVPXManual override DE-selects LS-pump

12 V 157B4256

24 V 157B4258

- Plug 157B5601

PVPC, plug for external pilot oil supply

PVPC, plug for external pilot oil supply


PVP,Plug without check valve for openor closed center

G 1/2,12 mm deep

157B5400

1/2 in - 20;0.47 in deep

-



62 520L0344 • Rev HE • Feb 2014

PVPC, plug for external pilot oil supply (continued)


PVP,Plug with check valve foropen center

G 1/2,12 mm deep

157B5600

1/2 in - 20;0.47 in deep

157B5700



520L0344 • Rev HE • Feb 2014 63

Standard FC spools

PVB is with LSA/B shuttle valve Code number 157B.... PVB is without LSA/B shuttle valve

Press. compensated flow: l/min [US gal/min] ISO symbol Symbol Press. compensated flow l/min [US gal/min]

F130[34.3]

E100[26.4]

D65[17.2]

C40[10.6]

B25[6.6]

A10[2.6]

AA5 [1.3]

AA5 [1.3]

A10[2.6]

B25[6.6]

C40[10.6]

D65[17.2]

E100[26.4]

F130[34.3]

7026 7024 7023 7022 7021 7020 7025

4-way, 3-positionClosed neutral position

7005 7000 7001 7002 7003 7004 7006

7126 7124 7123 7122 7121 7120 7125

4-way, 3-positionThrottled, open neutral position

7105 7100 7101 7102 7103 7104 7106

- - - - - - -

3-way, 3-positionClosed neutral position, P → A

- 7200 7201 7202 7203 7204 -

- - - - - - -

3-way, 3-positionClosed neutral position, P → B

- - 7301 7302 7303 7304 -

- 7424 7423 7422 7421 - -

4-way, 3-positionThrottled, A → T in neutral position

- - 7401 7402 7403 7404 7406

- 7524 7523 7522 7521 - -

4-way, 3-position Throttled, B → T in neutral position

- - 7501 7502 7503 7504 -

- 7624 7623 7622 7621 7620 -

157-139.10 157-140.10

4-way, 4-position Closed neutral positionFloat P → B → F

- - - - - - -


Module selection chart

64 520L0344 • Rev HE • Feb 2014

Standard FC spools, hydraulic actuation


Press. compensated flow: l/min [US gal/min] ISO symbol Symbol Press. compensated flow: l/min [US gal/min]

E100[26.4]

D65[17.2]

C40[10.6]

B25[6.6]

A10[2.6]

AA5[1.3]

AA5[1.3]

A10[2.6]

B25[6.6]

C40[10.6]

D65[17.2]

E100[26.4]

9024 9023 9022 9021 9020 9025

4-way, 3-position closed neutral position

9005 9000 9001 9002 9003 9004

9124 9123 9122 9121 9120 9125

4-way, 3-position Throttled open neutral position

9105 9100 9101 9102 9103 9104

FC spools for mechanical float position, PVMF


Press. compensated flow: l/min [US gal/min] ISO symbol Symbol Press. compensated flow l/min [US gal/min]

F130[34.3]

E100[26.4]

D65[17.2]

C40[10.6]

B25[6.6]

A10[2.6]

AA5[1.3]

AA5[1.3]

A10[2.6]

B25[6.6]

C40[10.6]

D65[17.2]

E100[26.4]

F130[34.3]

- 9824 9823 9822 9821 9820 9825

4-way, 4 positionClosed neutral positionP → A → F

- - - - - - -

- 9624 623 9622 9621 - -

157-139.10 157-140.10

4-way, 4-position Closed neutral position Float P → B → F

- - - - - - -

FC spools for friction detent, PVMR



E100[26.4]

D65[17.2]

C40[10.6]

B25[6.6]

A10[2.6]

AA5[1.3]

AA5[1.3]

A10[2.6]

B25[6.6]

C40[10.6]

D65[17.2]

E100[26.4]



520L0344 • Rev HE • Feb 2014 65


9724 9723 9722 9721 9720 -

4-way, 3-position closed neutral position

- 9700 9701 9702 9703 9704

9734 9733 9732 9731 9730 -

4-way, 3-position Throttled open neutral position

- 9710 9711 9712 9713 9714

FC spools with linear flow characteristic



F130[34.3]

E100[26.4]

D65[17.2]

C40[10.6]

B25[6.6]

A10[2.6]

AA5[1.3]

AA5[1.3]

A10[2.6]

B25[6.6]

C40[10.6]

D65[17.2]

E100[26.4]

F130[34.3]

- 9774 9773 9772 9771 - -

4-way, 3-positionClosed neutral position

- 9750 9751 9752 9753 9754 -

- 9784 9783 9782 9781 - -

4-way, 3-positionThrottled, open neutral position

- 9760 9761 9762 9763 9764 -

- - - - - - -

4-way, 3-positionThrottled, A → T in neutral position

- - - - - 9794 -

- - - - - - -

4-way, 3-positionB → T in neutral position

- - - - - 9804 -



66 520L0344 • Rev HE • Feb 2014

Standard PC spools



E100[26.4]

D65[17.2]

C40[10.6]

B25[6.6]

A10[2.6]

AA5[1.3]

AA5[1.3]

A10[2.6]

B25[6.6]

C40[10.6]

D65[17.2]

E100[26.4]

- 7033 7032 7031 7030 7035

4-way, 3-positionClosed neutral position, PC → A and B

7015 7010 7011 7012 7013 -

7134 7133 7132 7131 7130 7135

4-way, 3-position Throttled, open neutral position,PC → A and B

7115 7110 7111 7112 7113 -

7064 7063 7062 7061 - -

4-way, 3-positionClosed neutral position, PC → A

- 7040 7041 7042 7043 7044

7074 7073 7072 7071 - -

4-way, 3-positionClosed neutral position, PC → B

- 7050 7051 7052 7053 7054

7164 7163 7162 7161 - -

4-way, 3-positionThrottled, open neutral position, PC → A

- 7150 7151 7152 7153 7154

7174 7173 7172 7171 - -

4-way, 3-positionThrottled, open neutral position, PC → B

- 7150 7151 7152 7153 7154

- 7473 7472 7471 7470 -

4-way, 3-positionThrottled, A → T neutral position, PC → B

- - - 7452 7453 -



520L0344 • Rev HE • Feb 2014 67


- 7563 7562 - - -

4-way, 3-positionThrottled, B→ T neutral position , PC → A

- - 7541 7542 7543 -

Standard PC spools, hydraulic actuation



E100[26.4]

D65[17.2]

C40[10.6]

B25[6.6]

A10[2.6]

AA5[1.3]

AA5[1.3]

A10[2.6]

B25[6.6]

C40[10.6]

D65[17.2]

E100[26.4]

- - - - - -

4-way, 3-positionClosed neutral position, PC → A and B

9015 9010 9011 9012 - -

- - - - - -

4-way, 3-positionClosed neutral position, PC → A

- - - 9042 9043 9044

- - - - - -

4-way, 3-positionClosed neutral position, PC → B

- - - 9052 9053 9054



68 520L0344 • Rev HE • Feb 2014

PVB, basic valves

V310168.A

0

16

a

0

14

15

0

c

c

b

1-13

PVB, basic valves

Description No facilities for shock valves A and B Facilities for shock valves A and B

G ½ 7∕8 - 14 UNF G ½ 7∕8 - 14 UNF

Without compensator /check valve 157B6000 157B6400 157B6030 157B6430

With check valve 157B6100 157B6500 157B6130 157B6530

With check valve and LSA/B shuttle valve - - 157B6136 157B6536

With compensator valve 157B6200 157B6600 157B6230 157B6630



520L0344 • Rev HE • Feb 2014 69

PVB, basic valves (continued)

Description No facilities for shock valves A and B Facilities for shock valves A and B

G ½ 7∕8 - 14 UNF G ½ 7∕8 - 14 UNF

With damped compensator valve 157B6206 - 157B6236 -

With compensator valve, LSA/B relief valve and LSA/B shuttlevalve

157B6203 157B6603 157B6233 157B6633

With damped compensator valve,LSA/B relief valve and LSA/B shuttle valve

157B6208 - 157B6238 -

Weight kg [lb] 3.1 [6.8] 3.0 [6.6]

PVPC, plugs

Description G ½ ½ in - 20 Weight

kg [lb]

External pilot supply 157B5400 — 0.05 0.1

External pilot supply incl. check valve 157B5600 157B5700 0.05 0.1


Description Alu Alu anodized Cast iron Angle

with stop screws without stopscrews

with stop screws with stop screws

Standard 157B3171 157B3191 157B3184 157B3161 22,5°/37,5°

Standard with base, without arm and button 157B3174 157B3194 — — 22,5°/37,5°

Standard without base, without arm andbutton

157B3173 157B3193 157B3186 — —

Weight kg [lb] 0.4 [0.9] 0.8 [1.8]

PVAS, assembly kit

Code no.157B....

0 1 2 3 4 5 6 7 8 9 10 11 12

PVB’s 8000 8001 8002 8003 8004 8005 8006 8007 8008 8009 8010 8061 8062

PVB +PVPVM

- 8021 8022 8023 8024 8025 8026 17B8027 8028 8029 8030 8081 8082

Weightkg [lb]

0.1 [0.2] 0.15 [0.3] 0.25 [0.6] 0.30 [0.7] 0.40 [0.9] 0.45 [1.0] 0.50 [1.1] 0.60 [1.3] 0.65 [1.4] 0.70 [1.6] 0.80 [1.7] 0.85 [1.8] 0.9 [2.0]



Description Without pilot supply With pilot supply

for PVE for PVE withfacilit. for PVPX

for PVE for PVE andfacilit. forPVPX

for PVE and pilotoil pressure take-off

for PVH and pilotoil pressure take-off

Opencenter

P = G1/2, T = G3/4 157B5000 - 157B5010 157B5012 - -

P = 7/8 -14, T = 11/16 -12 157B5200 - 157B5210 157B5212 - -



70 520L0344 • Rev HE • Feb 2014

PVP, pump side module (continued)

Description Without pilot supply With pilot supply

for PVE for PVE withfacilit. for PVPX

for PVE for PVE andfacilit. forPVPX

for PVE and pilotoil pressure take-off

for PVH and pilotoil pressure take-off

P = G3/4, T = G3/4 157B5100 157B5102 157B5110 157B5112 157B5180 157B5190

P = 1 1/16 -12, T = 11/16 -12 157B5300 - 157B5310 157B5312 157B5380 157B5390

Closedcenter

P = G1/2 , T = G3/4, 157B5001 - 157B5011 157B5013 - -

P = 7/8 -14, T = 11/16 -12 157B5201 - 157B5211 157B5213 - -

P = G3/4, T = G3/4, 157B5101 157B5103 157B5111 157B5113 157B5181 157B5191

P = 11/16 -12, T = 1 1/16 -12 157B5301 - 157B5311 157B5313 157B5381 157B5391

Weight kg [lb] 3 [6.6]

PVPX, electrical LS pressure relief valves

Description/Supply voltage

Code No. Hirsch. Code No.AMP

Weightkg [lb]

Normally open 12 V 157B4236 157B4981 0.3 [0.7]

24 V 157B4238 157B4982

Normally closed 12 V 157B4246 157B4983

24 V 157B4248 157B4984

Normally open with manual override 12 V 157B4256 157B4985

24 V 157B4258 157B4986

Plug 157B5601 0.06 [.13]

PVS and PVSI, end plate

Description BSP SAE Weightkg [lb]

PVS, without connections 157B2000 157B2020 0.5 [1.1]

PVS, with LX connectionG 1/8 [3/8 -24 UNF]

157B2011 157B2021

PVSI, without connections 157B2014 157B2004 1.7 [3.6]

PVSI, with LX connectionsG 1/4 [1/2 -20 UNF]

157B2015 157B2005

PVLP, shock/ and anti-cavitation valves

Code no. 157B2032

157B2050

157B2063

157B2080

157B2100

157B2125

157B2140

157B2150

157B2160

157B2175

157B2190

Settings bar 32 50 63 80 100 125 140 150 160 175 190

psi 460 725 914 1160 1450 1813 2031 2175 2320 2538 2755

Code no. 157B2210

157B2230

157B2240

157B2250

157B2265

157B2280

157B2300

157B2320

157B2350

157B2380

157B2400

Settings bar 210 230 240 250 265 280 300 320 350 380 400

psi 3045 3335 3480 3625 3845 4061 4351 4641 5075 5511 5801



520L0344 • Rev HE • Feb 2014 71

PVE, electrical actuation

PVE, electrical actuation

Description Code No. Weightkg [lb]

Hirsch AMP Deut.

PVEO, on-off 12 V 157B4216 157B4901 157B4291 0.6 [1.3]

24 V 157B4228 157B4902 157B4292

PVEO-R, on/off 12 V 157B4217 157B4903 -

24 V 157B4229 157B4904 -

PVEM, prop. medium –Standard

12 V 157B4116 - - 0.9 [2.0]

24 V 157B4128 - -

PVEM, prop. medium – Float– > B

12 V 157B4416 - - 1.0 [2.2]

24 V 157B4428 - -

PVEA, active fault mon.PVEA, passive fault mon.

--

157B4734157B4735

157B4792-

0.9 [2.0]

PVEA-DI, active fault mon.PVEA-DI, passive fault mon.

--

157B4736157B4737

157B4796-

PVEH active fault mon.PVEH passive fault mon.

157B4032157B4033

157B4034157B4035

157B4092157B4093

1.0 [2.2]

PVEH float – > B, act. faultPVEH float – > A, act. fault

157B4332-

-157B4338

157B4392-

PVEH- DI active fault mon.PVEH - DI passive fault mon.

--

157B4036157B4037

157B4096-

PVES, active fault mon.PVES, passive fault mon.

157B4832157B4833

157B4834157B4835

157B4892-

PVMD, PVMR, PVMF, PVH covers

Description Code No. Material Anodized Weight

kg [lb]

PVMDCover for PVB

157B0001 aluminium no 0.1 [0.2]

157B0009 yes

157B0021 cast iron N/A 0.9 [2.0]

PVMR(Friction Detent)

157B0004 aluminium no 0.3 [0.6]

157B0012 yes

157B0024 cast iron N/A

PVMF(Mech. float position)

157B0005 aluminium no

Hydraulic actuation PVH 9/16-18 UNF 157B0007 aluminium no 0.2 [0.4]

157B0010 yes

157B0014 cast iron N/A

Hydraulic actuation PVH G1/4 157B0008 aluminium no

157B0011 yes

157B0016 cast iron N/A 0.9 [2.0]



72 520L0344 • Rev HE • Feb 2014

PVLA, anti-cavitation valve

Description Code No. Weight

kg [lb]

Plug A or B 157B2002 0.04 0.09

Valve A or B 157B2001 0.05 0.1



520L0344 • Rev HE • Feb 2014 73

An order form for PVG 32 hydraulic valve is shown on the next page.

The form can be obtained from the Danfoss Sales Organization.

Both the module selection chart on the previous pages and the order form are divided into fields 0,1-1-12, 13, 14, 15, a, b, and c.

Each module has its own field:

0:

• Pump side module PVP

• Plug for external pilot oil supply PVPC

• Electrical LS unloading valve PVPX

1-12: Basic valves PVB

13: Main spool PVBS

a: Mechanical actuator PVM (or PVE when option mounted)

c:

• Cover for mechanical actuation PVMD

• Cover for hydraulic actuation PVH

• Electrical actuators PVE (or PVM when option mounted)

b:

• Shock and suction valve PVLP

• Suction valve PVLA

14: End plate PVS

15: Assembly kit PVAS

Please state

• Code numbers of all modules required

• Required setting (P) for pump side module

• Required setting of LSA/B pressure limiting valves, see pressure setting guidance below.

Standard and option assembly

The PVG 32 valve group is assembled the way the module selection chart shows if the code number forPVM is written in field 'a', and the code number for PVMD, PVE or PVH in field 'c'.

The valve group is assembled so that the mechanical actuator is mounted on the opposite end of thebasic module, if the code number for PVM is written in field 'c' of the order form and the code numbersfor PVMD, PVE or PVH in field 'a'.

Reordering

The space at the top right-hand corner of the form is for Danfoss to fill in. The code number for the wholeof the specified valve group (PVG No.) is entered here.

In the event of a repeat order all you have to do is enter the number Danfoss has given on the initialconfirmation of order.

Pressure setting limits

The maximum setting pressure for the pressure limiting valves LSA or LSB depends on the chosenpressure setting for shock valve PVLP. The maximum values recommended to avoid interaction can beread in the following table.


Order specification

74 520L0344 • Rev HE • Feb 2014

The figures in the table have been calculated according to the following expressions:

• PVLP ≤150 bar: LSA/B ≤ 0.8 × PPVLP

• PVLP >150 bar: PPVLP - LSA/B ≥ 30 bar.

Max. pressure setting of LSA and LSB valves relative to PVLP shock valve

Pressuresettingfor PVLP

bar 32 50 63 80 100 125 140 150 160 175 190 210 230 240 250 265 280 300 320 350 380 400

psi 460

725

914

1160

1450

1813

2031

2175

2320

2838

2755

3045

3335

3480

3625

3843

4061

4351

4641

5075

5511

5801

Max. for LSA/B bar - 40 50 64 80 100 112 120 130 145 160 180 200 210 220 235 250 270 290 320 350 370

psi - 580

720

930

1160

1450

1625

1740

1885

2100

2320

2610

2900

3045

3190

3408

3625

3915

4205

4641

5075

5366

Min. for LSA/B 30 bar [435 psi]


Order specification

520L0344 • Rev HE • Feb 2014 75

PVG 32 order specification form

Separate specification pads are available under the literature no. 520L0515.


Order specification

76 520L0344 • Rev HE • Feb 2014


520L0344 • Rev HE • Feb 2014 77


78 520L0344 • Rev HE • Feb 2014


520L0344 • Rev HE • Feb 2014 79

Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic andelectronic components. We specialize in providing state-of-the-art technology and solutions thatexcel in the harsh operating conditions of the mobile off -highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of off -highway vehicles.

We help OEMs around the world speed up system development, reduce costs and bring vehicles tomarket faster.Danfoss – Your Strongest Partner in Mobile Hydraulics.

Go to www.powersolutions.danfoss.com for further product information.

Wherever off -highway vehicles are at work, so is Danfoss.

We off er expert worldwide support for our customers, ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide comprehensive global service for all of our components.

Please contact the Danfoss Power Solution representative nearest you.

Local address:

Danfoss Power Solutions GmbH & Co. OHGKrokamp 35D-24539 Neumünster, GermanyPhone: +49 4321 871 0

Danfoss Power Solutions ApSNordborgvej 81DK-6430 Nordborg, DenmarkPhone: +45 7488 2222

Danfoss Power Solutions US Company2800 East 13th StreetAmes, IA 50010, USAPhone: +1 515 239 6000

Danfoss Power Solutions(Shanghai) Co. Ltd.Building #22, No. 1000 Jin Hai RdJin Qiao, Pudong New DistrictShanghai, China 201206Phone: +86 21 3418 5200

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies toproducts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

520L0344 • Rev HE • Feb 2014 www.danfoss.com © Danfoss A/S, 2014

Products we off er:

• Bent Axis Motors

• Closed Circuit Axial Piston Pumps and Motors

• Displays

• Electrohydraulic Power Steering

• Electrohydraulics

• Hydraulic Power Steering

• Integrated Systems

• Joysticks and Control Handles

• Microcontrollers and Software

• Open Circuit Axial Piston Pumps

• Orbital Motors

• PLUS+1® GUIDE

• Proportional Valves

• Sensors

• Steering

• Transit Mixer Drives

Comatrolwww.comatrol.com

Schwarzmüller-Inverterwww.schwarzmueller-inverter.com

Turolla www.turollaocg.com

Valmovawww.valmova.com

Hydro-Gearwww.hydro-gear.com

Daikin-Sauer-Danfosswww.daikin-sauer-danfoss.com

MAKING MODERN LIVING POSSIBLE

Technical Information

Proportional Valve GroupPVE, Series 4 for PVG 32/100/120and PVHC

powersolutions.danfoss.com

http://powersolutions.danfoss.com

Revision History Table of Revisions

Date Changed Rev

Jan 2014 Converted to Danfoss layout – DITA CMS GD

March 2013 Back page matter change GC

Aug 2012 Various changes, new articles about NP GB

May 2012 Major update GA

Technical Information PVE, Series 4 for PVG 32/100/120 and PVHC

2 520L0553 • Rev GD • Jan 2014

General InformationList of abbreviations for PVG/PVE...............................................................................................................................................5Literature reference for PVG products......................................................................................................................................6Standards for PVE............................................................................................................................................................................. 7PVE with connector variants.........................................................................................................................................................7Warnings..............................................................................................................................................................................................7PVE series 4 introduction............................................................................................................................................................... 7PVE stands for PVE actuator .........................................................................................................................................................8Overview..............................................................................................................................................................................................9

FunctionalityPVG functionality............................................................................................................................................................................10PVE functionality............................................................................................................................................................................ 10

Hydraulic subsystems............................................................................................................................................................. 10Variant of hydraulic subsystem: PVEA...............................................................................................................................12Variant of hydraulic subsystem: PVHC.............................................................................................................................. 12Mechanical subsystem............................................................................................................................................................13Electronic subsystem...............................................................................................................................................................13

Safety and monitoringFault monitoring and reaction.................................................................................................................................................. 15

Active fault reaction is activated after 500 ms of error (PVEA: 750 ms). .............................................................. 15Passive fault reaction is activated after 250 ms of error (PVEA: 750 ms).............................................................. 15The solenoid valves are disabled when:...........................................................................................................................16

Spool position feedback (-SP)....................................................................................................................................................16Direction indication feedback (-DI)......................................................................................................................................... 17Solenoid disabling function (-NP)............................................................................................................................................ 18

Safety in applicationBuilding in safety............................................................................................................................................................................19

FMEA (Failure Mode and Effect Analysis) IEC EN 61508............................................................................................. 19Hazard and risk analysis ISO 12100-1 / 14121................................................................................................................ 19

Control system example..............................................................................................................................................................19Typical wiring block diagram example.............................................................................................................................21Example of fault monitoring.................................................................................................................................................23PVG 32 – mainly used in system with fixed displacement pumps......................................................................... 23PVG100 – Alternative LS dump or pilot supply disconnect...................................................................................... 24PVG120 – Pump disconnect/block for variable pumps.............................................................................................. 24

PVE controlPVE control by voltage.................................................................................................................................................................25

PLUS+1® compliance............................................................................................................................................................... 25ATEX PVE......................................................................................................................................................................................26PVEU–PVE with fixed control signal range...................................................................................................................... 26PVE controlled with PWM signal......................................................................................................................................... 26

PVEP.................................................................................................................................................................................................... 27PVEO................................................................................................................................................................................................... 28

PVE ON/OFF activation........................................................................................................................................................... 28PVE for float spool..........................................................................................................................................................................28

There are two variants of float spool PVBS......................................................................................................................28PVHC control....................................................................................................................................................................................31PVE hysteresis..................................................................................................................................................................................31Example of PVE use....................................................................................................................................................................... 32

Technical DataPVE operating parameters .........................................................................................................................................................34PVHC control specification......................................................................................................................................................... 35PVEO and PVEM control specification.................................................................................................................................... 36PVEA, PVEH, PVES and PVEU control specification ........................................................................................................... 36PVEP control specification.......................................................................................................................................................... 37


Contents

520L0553 • Rev GD • Jan 2014 3

PVE dimensions for PVG 32 and PVG 100..............................................................................................................................38PVE dimensions for PVG 120......................................................................................................................................................40PVEO pinout.....................................................................................................................................................................................41PVEO connection............................................................................................................................................................................42PVE standard connection data / pinout ................................................................................................................................42

PVE standard connections.....................................................................................................................................................43Standard PVE with DI...............................................................................................................................................................43Standard PVE with SP.............................................................................................................................................................. 44Standard PVE with NP............................................................................................................................................................. 44

PVHC connection........................................................................................................................................................................... 45PVE with separate float pin.........................................................................................................................................................45PVEP with controled PWM..........................................................................................................................................................46

PVE warningsPVE warnings................................................................................................................................................................................... 47

PVE code numbersPVE code numbers for PVG 32 and PVG 100 use................................................................................................................48PVE code numbers for use on PVG 120..................................................................................................................................49PVE accessories............................................................................................................................................................................... 50Connector code numbers at other suppliers ......................................................................................................................51PVED code numbers for use on PVG 32 and PVG 100...................................................................................................... 51


Contents

4 520L0553 • Rev GD • Jan 2014

List of abbreviations for PVG/PVE

Abbreviation Description

ASIC Application Specific Integrated Circuit - the part of the PVE where spool position is controled tofollow setpoint

ATEX Certificated for use in explosive environment

AVC Auxillery Valve Comand - ISOBUS/J1939 standard signal for valve control

AVCTO Auxillery Valve Comand Time Out - Fault monitoring setting

AVEF Auxillery Valve Estimated Flow - ISOBUS/J1939 standard signal for valve feedback

CAN Controller Area Network - Communication method used by PVED

CLC Closed Loop Circuit

CRC Cyclic Redundancy Check - Method for ensuring validity of data.

-DI PVE with Direction Indication

DM1 Diagnostic Message 1 - J1939 message informing about present fault

DM2 Diagnostic Message 2 - J1939 message informing about fault history

DM3 Diagnostic Message 3 - J1939 message clearing fault history

DSM Device State Machine. Deterministic description of system process

ECU Electronic Control Unit

EH Electro Hydraulic

-F PVE for Float spool. Two variants: 4 pin with float at 75%. 6 pin with separate float.

FMEA Failure Mode Effect Analysis

ISOBUS Communication standard for CAN

J1939 Communication standard for CAN

LED Light Emitting Diode

LS Load Sensing

LVDT Linear Variable Differential Transducer - Position sensor

NC Normally Closed solenoid valve in PVE

NC-H Normally Closed standard solenoid valve - like in PVEH

NC-S Normally Closed solenoid valve Super - like in PVES

NO Normally Open solenoid valve in PVE

PLC Programmable Logical Circuit

PLUS+1® Trademark for Danfoss controllers and programming tool

POST Power On Self Test. Boot up evaluation for PVED

Pp Pilot Pressure. The oil gallery for PVE actuation

PVB Proportional Valve Basic module - valve slice

PVBS Proportional Valve Basic module Spool

PVBZ Proportional Valve Basic module Zero leakage

PVE Proportional Valve Electric actuator

PVEA PVE variant with 2-6 % hysteresis

PVED PVE variant Digital controlled via CAN communication

PVEH PVE variant with 4-9% Hysteresis

PVEM PVE variant with 25-35% hysteresis

PVEO PVE variant with ON/OFF actuation


General Information

520L0553 • Rev GD • Jan 2014 5

Abbreviation Description

PVEP PVE variant PWM controled

PVES PVE variant with 0-2% hysteresis

PVEU PVE variant with US 0-10V

PVG Proportional multi-section Valve Group

PVHC PV variant with Current controlled valve actuator

PVM Proportional Valve Manual control with handle

PVP Proportional Valve Pump side module.Inlet

PVS Proportional Valve end plate

PVSK Proportional Valve end plate crane. Inlet module with Spool Control

PWM Pulse Width Modulation

S4 DJ Series 4 Digital J1939 service tool software for PVED-CC

SAE Society Automotive Engineering

-R PVE with Ramp function

-NP PVE with solenoid disable in Neutral Position

-SP PVE with Spool Position feedback

uC Micro-controller

uCSM Micro-controller State Machine

UDC Power supply Direct Current; also called Vbat for battery voltage

US Steering voltage for the PVE control; also called VS

Literature reference for PVG products

Literature reference

Title Type Ordernumber

PVG 32 Proportional valve group Technical Information 520L0344



PVG 32 Metric ports Technical Information 11051935

PVED-CC Electro-hydraulic actuator Technical Information 520L0665

PVED-CX Electro-hydraulic actuator Technical Information 11070179

Basic module for PVBZ Technical Information 520L0721

PVSK module with integrated diverter valve and P-disconnect function Technical Information 520L0556

PVPV / PVPM pump side module Technical Information 520L0222

Combination module PVGI Technical Information 520L0405

PVSP/M Priority module Technical Information 520L0291


General Information

6 520L0553 • Rev GD • Jan 2014

Standards for PVE

• International Organization for Standardization ISO 13766 Earth moving machinery - Electromagneticcompatibility.

• EN 50014:1997 +A1, A2: 1999

• EN 50028: 1987. For ATEX approved PVE

‒ IEC EN 61508

‒ ISO 12100-1 / 14121

‒ EN 13849 (Safety related requirements for control systems)

‒ Machinery Directive 2006/42/EC” (1st Edition December 2009)

PVE with connector variants

Hirschmann/DIN variant Deutsch variant AMP variant

Warnings

Please work through all warnings before implementing actuators in any application. The list of warningsmust not be seen as a full list of potential dangers. Depending on application and use other potentialdangers can occur.

Warnings are listed next to the most relevant section and repeated in a special section at the end oftechnical data. See Product warnings for more information.

W WarningAll brands and all types of directional control valves – including proportional valves – can fail and causeserious damage. It is therefore important to analyze all aspects of the application. Because theproportional valves are used in many different operation conditions and applications, the machinebuilder/ system integrator alone is responsible for making the final selection of the products – andassuring that all performance, safety and warning requirements of the application are met.

PVE series 4 introduction

PVE Series 4 is the common name for the Danfoss PVG electrical actuator. This technical informationcovers our voltage controlled PVE and our current controlled PVHC actuator. For the PVHC please see inthe PVHC sectionl. The digital actuators PVED-CC and PVED-CX are covered in their special technicalinformation.


General Information

520L0553 • Rev GD • Jan 2014 7

PVE controlled PVG with PVSK

PVE stands for PVE actuator

The Danofss PVE is built on more than thirty years experience of electrical valve control and is the perfectfit for our high performance proportional valves PVG 32, PVG 100 and PVG 120, as it is for our EH steering.

All our products are developed in close cooperation with system manufacturers from the mobilehydraulic market. That is the reason for our high performance in all market segments

The PVE can be controlled from a switch, a joystick, a PLC, a computer or a Danofss PLUS+1® micro-controller. The PVE is available in multiple variants. A short list here just gives the main variations.

Available PVE variants

Actuation On/Off

Proportional - Closed loop controlled

Proportional - Direct control

Control signal Voltage

PWM

Current (PVHC)

Precision Standard precision

High precision

Super high precision

Feedback Spool position

Direction indicator

Error

None

Connectors Deutsch

AMP

DIN/Hirschmann

Fault detection and reaction Active

Passive

None

Power supply 11 V – 32 V multi-voltage

12 V

24 V


General Information

8 520L0553 • Rev GD • Jan 2014

Overview

The PVG is a sectional spool valve stack with up to 12 individually controlled proportional valves. The PVGwith the PVE can be operated as single valves or several valves in cooperation. The oil flow out of thework section (A- or B-port) can be controlled by a combination of the following:

• PVE controlling the spool position using pilot oil pressure.

• A handle (PVM) in mechanical interface with the spool.

PVG 32 structural lay-out with naming

Legend:

A – A-port

B – B-port

C – PVS end plate

D – PVB basic module

E – Connector Pin

T – Tank port

P – Work flow


General Information

520L0553 • Rev GD • Jan 2014 9

PVG functionality

The PVG valve distributes oil from pump flow to a particular work function in the application via a specificvalve section. This is done by moving the spool (PVBS).

Depending on the choice of components the oil work flow enters the PVG through the PVP (proportionalvalve pump side module), a PVSK, a mid inlet or other system interface and enters the PVB (proportionalvalve basic module) via the P gallery and leaves through the T gallery.

The PVP/PVSK also supplies the Pilot oil pressure (Pp) for the PVE to activate the spool (PVBS). Specialdesigned float spools also allow oil flow in both directions between A- and B-port not opening to pumpnor tank.

When looking at the figure you see the valve section from PVP towards PVS with the PVM and PVEstandard mounted. When PVM and PVE are interchanged it’s called option mounted.

Valve section with naming - standard mounted - seen from PVP

V310072.A

PVE

Electronics

NC Solenoid valve

Pilot oil supply

B port Oil A port

PVB

PVM

Neutral spring

PVBS

NO solenoid valveLVDT <- Retract towards PVE

Extend away from PVE ->

P -> A

Oil out of A-port = PVM pushed towards PVB = retract = LVDT moves into PVE.

With the spool in neutral, default position when held by the neutral spring, the connection to theapplication via ports is blocked. Moving the PVBS towards the PVE, as in the figure, opens a connectionbetween P and A and also between B and T. This is done by either pushing the PVM or activating the PVE.The PVE moves the PVBS by letting Pilot Oil Pressure (Pp) push on the right end of the PVBS and releasingpressure from the left end. For details on PVG 32 please see PVG 32 Proportional Valve Groups, TechnicalInformation, 520L0334.

PVE functionality

This section has focus on how the PVE works and interacts. The description here is general and variantspecific descriptions will all refer to this.

The PVE is an electro mechanical device, meaning that functionality is depending on mechanical,hydraulic, electrical and control conditions given by PVE, PVG, application and vehicle. The result of this isthat implementing operation and safety conditions also must include vehicle specific considerations.

Hydraulic subsystems

The hydraulic subsystem is used for moving the spool and thereby open the valve for work flow.


Functionality

10 520L0553 • Rev GD • Jan 2014

Pilot oil diagram

Pp

NC3NC1

Spool

NO4NO2

Tank

LVDT

Set point

V310073.A

1.0 [0.039]

Electronics

The hydraulic subsystem moves the spool and thereby opens the valve for work flow. The heart in thehydraulic subsystem is the solenoid valve bridge which controls the Pilot Pressure (Pp) on spool ends. Itconsist of four poppet valves, the two upper are normally closed (NC) and the two lower are normallyopen (NO).

The Pp will work against the PVBS neutral spring when the spool is moved out of blocked (neutral) andtogether with the spring when going in blocked. This combined with a larger opening in the NO than inthe NC will give a faster movement towards blocked than out of blocked.

When the PVE is powered the solenoids are all put in closed state. To move the PVBS to the right NC1 andNO4 are opened and NC3 and NO4 are kept closed.

The activation of the solenoid valves represents oil consumption and thereby also a pressure drop in thepilot oil gallery. By simultaneous use of multiple PVE the Pp can fall and result in performance problems.

The two check valves next to the NO are anti-cavitation valves. The orifice to tank reduces tank pressurespikes and can also be used for ramp function.

W WarningObstacles for the Pilot oil pressure (Pp) can have direct influence on spool control. Reduced Pp will limitspool control. Too high Pp can harm the PVE.


Functionality

520L0553 • Rev GD • Jan 2014 11

Variant of hydraulic subsystem: PVEA

Hydraulic variant: PVEA

NO2 and NO4 are replaced with orifices.

W WarningPVEA is not for use on PVG 100.

Variant of hydraulic subsystem: PVHC

The PVHC does not work as a PVE and does not have transducer, anti cavitation nor protection againsttank pressure spikes. It is necessary to use the PVHC in combination with 25 bar [362.6 psi] pilot pressure,and standard FC spools fitted for hydraulic actuation. Because of the 25 bar pilot pressure, it is notpossible to combine PVHC with PVE on a PVG.

Hydraulic subsystem variant: PVHC

With electrical proportional actuation, the main spool position is adjusted so that its position correspondsto an electrical control signal. The control signal is converted into a hydraulic pressure signal that movesthe main spool in the PVG. This is done by means of two proportional pressure-reducing valves. Theelectrical actuator can be controlled either by a current amplifier card, or directly from a programmablemicro-controller.


Functionality

12 520L0553 • Rev GD • Jan 2014

For more information see these technical informations:

• PVG 32 Proportional Valve Groups 520L0344,• PVG 100 Proportional Valve Groups 520L0720 and• PVG 120 Proportional Valve Groups 520L0356.

Mechanical subsystem

The mechanical subsystem gives interface to valve and control system and provides protection tohydraulic and electrical/electronic subsystem. The LVDT, not used on all variants, gives feed back toelectronics on spool position. The LVDT is calibrated in production and recalibration should only be donein special cases. The standard PVE has an aluminum block for distributing pilot oil. PVE with anodizedblock are available.

The connector gives the electrical interface to power and control system. Danfoss have a variety ofconnectors. We know that tradition and the aspects of serviceability are important when our customerschoose. We have chosen the Deutsch connector as our main solution. The quality of wiring has directinfluence on water integrity and signal quality therefore disturbance or changes in cabling can influencesafety and performance.

PVE connectors: Hirschmann/DIN, AMP and Deutsch

Electronic subsystem

The PVE (A/ H/ M/ S/ U) control signal is a low current voltage, a PWM can also be used. The PVEP hasbuild-in a PWM evaluation and cannot be controlled by proportional voltage. The control signal isreferred to as US.

Function blocks for electronics


Functionality

520L0553 • Rev GD • Jan 2014 13

The PVE features Closed Loop Control (CLC). This is made possible by on board electronics and anintegrated feedback transducer that measures spool movement. The integrated electronics compensatefor flow forces on the spool, internal leakage, changes in oil viscosity, pilot pressure, etc. This results inlower hysteresis and better resolution.

In principle the set-point determines the level of pilot pressure which moves the main spool. The positionof the main spool is sensed in the LVDT which generates an electric feed-back signal registered by theelectronics. The variation between the set-point signal and feed-back signal actuates the solenoid valves.The solenoid valves are actuated so that hydraulic pilot pressure drives the main spool into the correctposition.

The LVDT (Linear Variable Differential Transducer) is an inductive transducer with very highresolution. When the LVDT is moved by the main spool a voltage is induced proportional to the spoolposition. The use of LVDT gives contact-free connection between mechanics and electronics. This meansan extra long lifetime and no limitation as regards the type of hydraulic fluid used.

The PVEO and PVHC do not have embedded control electronics and do not support closed loop control.


Functionality

14 520L0553 • Rev GD • Jan 2014

The choice of PVE also decides the level of feedback and safety. PVE are available with fault monitoring,spool direction indication, spool position feedback and separate float control.

The fault monitoring is available in PVEA/H/S/P/U and is a utilization of the ASIC.

Direction Indication is available in PVEO/A/H and they are dual powered PVE where separate pins give anactive feedback for spool movement.

Spool position is available in PVES and is a precise feedback on a separate pin for actual spool position.

The separate float control is a protection against unintended float activation.

The PVEM, PVEO and PVHC do not have fault monitoring.

Fault monitoring and reaction

The fault monitoring system is available in two versions:

• Active fault monitoring provides a warning signal and deactivates the solenoid valves. A reboot of thePVE is required to reactivate.

• Passive fault monitoring provides a warning signal only. A reboot is not required.

Both active and passive fault monitoring systems are triggered by the same four main events:

1. Control signal monitoring

The Control signal voltage (US) is continuously monitored. The permissible range is between 15% and85% of the supply voltage. Outside this range the section will switch into an error state. Adisconnected US pin (floating) is recognized as neutral set point.

2. Transducer supervision

The internal LVDT wires are monitored. If the signals are interrupted or short-circuited, the PVE willswitch into an error state.

3. Supervision of spool position

The actual position must always correspond to the demanded position (US). If the actual spoolposition is further out from neutral than the demanded spool position (>12%, PVEA: >25%) or inopposite direction, the PVE will switch into an error state. With neutral/blocked setpoint the toleranceis +- 0,5 mm relative the calibrated neutral position. Spool position closer to neutral and in samedirection will not cause an error state. The situation is considered “in control”.

4. Float monitoring

Float must be entered or left within a time limit. On the six pin float PVE too high delay will cause anerror state. The float Time Outs has own thresholds. Only relevant for the six pin PVEH-F.

Active fault reaction is activated after 500 ms of error (PVEA: 750 ms).

• The solenoid valve bridge is disabled and the PVBS is released to spring control

• The error pin is powered*

• The LED change color

• The state is memorized and continues until PVE reboot

Passive fault reaction is activated after 250 ms of error (PVEA: 750 ms)

• The solenoid valve bridge is NOT disabled and the PVBS is NOT released

• The error pin is powered ( for PVE with direction indication both DI pins goes low by fault.)

• The LED change color

• The state is active for minimum 100 ms and is reset when error disappears


Safety and monitoring

520L0553 • Rev GD • Jan 2014 15

W WarningError pins from more PVEs may not be interconnected. Not activated error pins are connected to groundand will disable any active signal. Error pins are signal pins and can only supply very limited powerconsumption.

To avoid the electronics in undefined state a general supervision of power supply (UDC) and internal clockfrequency is implemented. This function applies to PVEA, PVEH, PVEP, PVES and PVEU independently offault monitoring version and PVEM - and will not activate fault monitoring.

The solenoid valves are disabled when:

• the supply voltage exceeds 36 V

• the supply voltage falls below 8.5 V

• the internal clock frequency fails

PVE fault monitoring overview

PVE type Fault monitoring Delay before errorout

Error mode Error outputstatus

Fault outputon PVE 1)

LED light Memory(resetneeded)

PVEOPVEMPVHC

No faultmonitoring

- - - - - -

PVEAPVEHPVEPPVESPVEU

Active 500 ms(PVEA: 750 ms)

No fault Low < 2 V Green -

Input signal faults High ∼UDC Flashing red Yes


Close loop fault

Passive 250 ms(PVEA: 750 ms)

No fault Low < 2 V Green -

Input signal faults High ~UDC Flashing red No


Close loop fault

PVEFloatsix pin

Active 500 ms Float not active High ~UDC Constant red Yes

750 ms Float still active

1) Measured between fault output pin and ground.

W WarningIt’s up to the customer to decide on the required degree of safety for the system.

For PVE with direction indication:

• both DI pins go low when error is active.

• when UDC1 is disabled, US is not monitored and defined as 50%.

Spool position feedback (-SP)

The –SP functionality is a 0,5 V to 4,5 V feedback, inverted in direction relative to US with 2,5 V as neutralvalue.



16 520L0553 • Rev GD • Jan 2014

Spool position feedback (-SP)

Spool travelSpool travel0.5V

7 mm100%B port

7 mm100%A port

0 mmNeutral

2.5V

4.5V

UspUs

Us

Us

Usp

Usp25% UDC

50% UDC

75% UDC

Direction indication feedback (-DI)

PVE with build in indication for spool movement direction are available.

The PVE–DI has dual power supply. UDC1 only supplies solenoid valves. UDC2 supplies electronics and feedback. The PVE does not work without UDC2. DI-A and DI-B are relative standard mounting. The inputsignal fault monitoring is disabled if UDC1 is disabled. DI-A and DI-B are relative standard mounting.

The DI has two direction feeedback signals with output high (close to UDC) when the spool is in neutralposition. If the spool moves out of neutral position, the direction signal switches to low (< 0.2 V). One ofthe signals goes low by spool ~0,8 mm out of neutral and high by spool within 0,4 mm out of neutral.

Both direction indication signals go low when the error indicator goes high.

Direction indication feedback

DI-A low

DI-B high

DI-A high

DI-B lowSpool position ‘x’ mm [in]B-port

PVBS away from PVEA-portPVBS towards PVE

0.4 0.8-0.8 -0.4 0

As shown in the figure, both “DI-A” and “DI-B” signals are “High” when the spool is in neutral position.When the spool is moving in the A direction, the “DI-A” signal goes “Low” and the “DI-B” signal stays“High”. The reverse is true when the spool is moved in the B direction.

Values for both Direction Indicators, pin A and pin B

Transition to low from high 0.8 ± 1 mm [0.031 in]

Transition to high from low 0.4 ± 1 mm [0.015 in]

Transition to low both pins error pin goes high

Maximum load of “DI-A” , “DI-B” 50 mA

Voltage DI high by load 20 mA > UDC – 1.5 V

Voltage DI high by load 50 mA > UDC – 2.0 V

Voltage DI low < 0.2 V



520L0553 • Rev GD • Jan 2014 17

Solenoid disabling function (-NP)

PVEH-NP and PVEA-NP have a build in feature that disables the solenoids by US at 50% and gives afeedback on the solenoid status. This is done to facilitate application monitoring. The fault monitoring isstill activated but the closed loop will remain passive until the control signal shifts.

US disable range 48 % UDC to 52 % UDC

Solenoid disable reaction time From active to passive 750 ms <-> 1000 ms

From passive to active 0 ms <-> 50 ms

Solenoid feedback signal Maximum load 50 mA

Voltage if solenoid active by load 20mA

> UDC – 1.5 V

Voltage if solenoid active by load 50mA

> UDC – 2.0 V

Voltage if solenoid passive < 1 V

PVEH-F (six pin) has also the disable function but not the feedback. Our general recommendation isdisabling of PVE that are not in active use.

Solenoid disabling function (-NP) curves

UDC

US

Ground

Sfb



18 520L0553 • Rev GD • Jan 2014

Building in safety

All brands and all types of control valves (incl. proportional valves) can fail. Thus the necessary protectionagainst the serious consequences of function failure should always be built into the system. For eachapplication an assessment should be made for the consequences of pressure failure and uncontrolled orblocked movements.

To determine the degree of protection that is required to be built into the application, system tools suchan FMEA (Failure Mode and Effect Analysis) and Hazard and Risk Analysis can be used.

FMEA (Failure Mode and Effect Analysis) IEC EN 61508

FMEA is a tool used for analyzing potential risks. This analytical technique is utilized to define, identify,and prioritize the elimination or reduction of known and/or potential failures from a given system beforeit is released for production. Please refer to IEC FMEA Standard 61508.

Hazard and risk analysis ISO 12100-1 / 14121

This analysis is a tool used in new applications as it will indicate whether there are special safetyconsiderations to be meet according to the machine directives EN 13849. Dependent on the determinedlevels conformety this analysis will detirmine if any extra requirements for the product design,development process, production process or maintenance, i.e. the complete product life cycle.

W WarningAll brands and all types of directional control valves – including proportional valves – can fail and causeserious damage. It is therefore important to analyze all aspects of the application. Because theproportional valves are used in many different operation conditions and applications, the machinebuilder/ system integrator alone is responsible for making the final selection of the products – andassuring that all performance, safety and Warning requirements of the application are met.


Example of a control system for manlift using PVE Fault monitoring input signals and signals fromexternal sensors to ensure the PLUS+1® main controllers correct function of the manlift.

W WarningIt is the responsibilty of the equipment manufacturer that the control system incorporated in themachine is declared as being in confirmity with the relevant machine directives.



520L0553 • Rev GD • Jan 2014 19


A Main power supply

B Emergency stop/man present switch

C HMI/Joystick control

D Movement detection sensors

E Main controller

F PVG 32 control valve

G Hydraulic deactivation



20 520L0553 • Rev GD • Jan 2014

Electrical block diagram for above illustration

SupplyControl

NeutralDetection

Signal Conditioning

FailureDetection

FaultMonitoring

PVE fault output

SignalConditioning

SupplyMain controller

Hydraulic deactivation

HMI / Joystick

ControlSignal

Emergency stop andMan present switch Motion detection sensor

PVE

Main control valve

Main power supply(battery)

Joystick neutral switch

P301 317


Example of a typical wiring block diagram using PVEH with neutral power off switch and fault monitoringoutput for hydraulic deactivation.



520L0553 • Rev GD • Jan 2014 21



high=onlow=off

Alarmlogic

2)

Memory3)

E1 E2

Output

AN

D

OR

UDC2

Error

US


signal≠neutral

OFFDelay

1)

UDC2

Error

US





signal≠neutral

OFFDelay

1)

PVE 1

PVE 2

Emergency stop

Man present switch

C

C

D

B

B

A

P301 318

A– Emergency stop / man present switch

B– PVE Faultmonitoring signals

C– Neutral signal detection.

D– Hydraulic deactivation


W Warning

It is the responsebilty of the equipment manufacturer that the control system incorporated in themachine is declared as being in confirmity with the relevant machine directives.



22 520L0553 • Rev GD • Jan 2014

Example of fault monitoring

Similar to previous example using fault monitoring for deactivation of the hydraulic system with extrafault inputs using the PVE’s with DI (Direction Indication) function.

Example of fault monitoring for deactivation of the hydraulic system


signal≠neutral

OFFDelay

1)


PVEH-DIAMP supply connector

PVEH-DIAMP supply connector

PVEH-DIAMP connector

PVEH-DIAMP connector

AN

D high=onlow=off


signal≠neutral

OFFDelay

1)

PVE 1

PVE 2

Fault detection

DelayDILogic Memory

US

DI-ADI-B

2)4)3)

Output

Fault detection

DelayDILogic Memory

US

DI-ADI-B

2)4)3)

Output

OR

Emergency Stop

Man present switch

P301 319

UDC2

Error

US

DI-B

Error

DI-A

UDC2

Error

US

Error

DI-A



W Warning

It is the equipment manufacturers responsibility to ensure that the control system incorporated in themachine is declared as being in conformity with the relevant machine directives.

Other non-electrical modules which can be used in connection with hydraulic deactivation at differentlevels.

PVG 32 – mainly used in system with fixed displacement pumps

• PVSK, commonly used in crane application - full flow dump

• PVPE, full flow dump for the PVG 120



520L0553 • Rev GD • Jan 2014 23

PVG100 – Alternative LS dump or pilot supply disconnect

• PVPP, pilot oil supply shut off


• External cartridge valve connecting main Pressure to Tank

PVG120 – Pump disconnect/block for variable pumps

• PVPX, LS dump to tank



24 520L0553 • Rev GD • Jan 2014

PVE control by voltage

• The PVE is controlled with a low current voltage signal.

• The spool stroke is proportional to the control voltage (US).

• The power is supplied via the supply wire (UBAT or UDC).

• The ratio US/UDC defines the actuation. For PVEU a defined voltage.

• A not connected US pin (floating) is recognized as US = ½ UDC.

PVE characteristic – control by voltage

PVEPcontrol range

PVEUfixed7.5V5V2.5V

Values for standard mounted PVE (PVEA/M/H/S)

Function Signal voltage (US)

Neutral US = 0.5 • UDC

Q: P → A US = (0.5 → 0.25) • UDC

Q: P → B US = (0.5 → 0.75) • UDC

PLUS+1® compliance

PVEA, PVEH, PVES, PVEO, PVEP and PVED can be controlled by PLUS+1.


PVE control

520L0553 • Rev GD • Jan 2014 25

The UDC has a capacitance of 2,2 uF which can give problems with some micro-controller power supply.Danfoss has designed a special resistance supply and control cable to eliminate this problem.

W WarningPVEM is not PLUS+1 compliant.

ATEX PVE

The Danfoss PVE ATEX portfolio has the same monitoring and control characteristics as the equivalentstandard PVE.

PVEU–PVE with fixed control signal range

The PVEU (PVE 0-10V) is designed for PLC/ microcontroller(uC) control hence the U. The control signal USis fixed 0 V to 10 V independent of supply voltage UDC.

Signal voltage - PVEU

Function Signal voltage PVEU

Neutral 5 V

Q: P → A 5 V → 2,5 V

Q: P → B 5 V → 7,5 V

PVE controlled with PWM signal

The standard PVE, PVEA/M/H/S, can also be controlled by a pulse with modulated PWM signal.

The V1 and V2 for PWM must be symmetrically located around UDC2 and V1≤ UDC.

Duty cycles for PVEA/PVEM/PVEH/PVES/PVEU

Function Duty cycle (dc) for PVEA/PVEM/PVEH/PVES/PVEU

Neutral 50% dc

Q: P → A 50% dc → 25% dc

Q: P → B 50% dc → 75% dc

Recommended PWM frequency for PVE

PVE type PWM frequency

PVEM > 200 Hz


PVE control

26 520L0553 • Rev GD • Jan 2014

Recommended PWM frequency for PVE (continued)

PVE type PWM frequency

PVEA/H/S/U > 1 kHz

W WarningThe PWM is not evaluated by the PVE so variance/failure in period (T) will not be detected.

PVEP

The PVEP is designed for PWM control signals only.

PVEP schematic and characteristic

11 - 32 V- +

PVE

Position to PWM

PWM ratio

Set point

UsA

UsB

- B

B

Driver

Sense

DriverA

A-7.5

[-0.3]80%10%

7.5[0.3]

-

V310137.B

Spool travel

Sense

Proportional control range

mm [in]

W WarningIt is important that the power supply (UDC) is connected before the PWM signal.

PWM signals are low power voltage signals; hence no current drivers are needed.

PWM frequency can be chosen between 100 to 1000 Hz.

Current control is not possible with PVEP. The PVEP can also be connected to a control signal like used forPVHC.

The PVEP performs a true time difference measurement on the PWM input, thus there is no filtering orconversion involved.

PVEP signals

Duty cycle A-signal(pin 1)

Duty cycle B-signal(pin 2)

Function Error Pin output(pin 3)

0% 0% Neutral Low


PVE control

520L0553 • Rev GD • Jan 2014 27

PVEP signals (continued)

Duty cycle A-signal(pin 1)

Duty cycle B-signal(pin 2)

Function Error Pin output(pin 3)

10% 0%

0% 10%

≥ 10% ≥ 10% Fault (Error) High

< 10% 10 → 80% B-port flow Low

10 → 80% < 10% A-port flow Low

A > 86% B > 86% Fault (Error) High

PVEO

PVE ON/OFF activation

The PVEO has two independent powered sets of solenoids. By powering a set of pins the actuator isactivated. By standard mounted PVE the A set gives full flow on A port and B gives on B port. Bothdirections activated at same time will keep the spool in neutral.

PVEO schematic and characteristic

W WarningThe PVEO is designed to have UDC=12 V or UDC=24 V.The solenoids might be activated by voltage down to 6 V.

PVE for float spool

Danfoss has developed two PVE variants to support the float spool. The float spool is a 4/4 spool, whereas the standard is a 4/3 spool giving another characteristic and maximum stroke. These variations arecovered by the built-in electronics. PVE for float spools are not designed for standard 4/3 spools.

There are two variants of float spool PVBS.

• Float A – 0,8 mm dead band, max flow at 5,5 mm. Float at A = 8 mm, from 6,2 mm partial float.

(PVEH-F with six pin connector gives protection against entering float by using low Us. The floatsignal has priority to the Us in the PVEH-F six pin.)

• Float B – 1,5 mm dead band, max flow at 4,8 mm. Float at B = 8 mm, from 6 mm partial float.

(PVEM-F and PVEH-F with four pin connectors give no built-in protection against entering float.)


PVE control

28 520L0553 • Rev GD • Jan 2014

Variants of the float spool PVBS

Float PVE PVBS Progressive control Float control

A PVEH-F (6 pin) Dead band 0.8 mmMax float at 5.5 mm

US: 25% -> 75% UDC UDC to float pinHas priority

B PVEH-F (4 pin) Dead band 1.5 mmMax float at 4.8 mm

US: 35% -> 65% UDC US= 75% UDC

PVE characteristic – Float A

Float = Udc

Proportional Control port B

Proportional Control port AFloat port A

PVBS maximum float is 5.5 mm [0.22 in].

PVE has six pins.

Float when special pin powered at UDC.


PVE control

520L0553 • Rev GD • Jan 2014 29

PVE characteristic – Float B

PVBS maximum float is 4.8 mm [0.19 in].

PVE has four pins.

Float at US /UDC = 0.75


PVE control

30 520L0553 • Rev GD • Jan 2014

PVHC control

PVHC characteristic

0

400

200

600

1

2

120080

0

1000

1400

Current in mA

3

4

5

6

Spool stroke, mm

7

160040

0

200

600

1200 80

0

1000

1400

1600

200

100

300

600

400

500

700

800

200

100

300

600

400

500

700

800

@ 12V

@ 24V

V310 000.A

Ideal curve

Hysteresis

280/560 mA 500/1000 mA280/560 mA500/1000 mA

PVHC current response and hysteresis @ 25 bar Pp, 21 ctS, 25 °C. The PVHC control is done by dual PulseWidth Modulated (PVM) high current supply 100-400 Hz PWM control signals.

The PVHC does not have fault monitoring and internal closed loop control of the spool.

The PVHC has high hysteresis. The hysteresis is affected by viscosity, friction, flow forces, dither frequencyand modulation frequency.

The spool position will shift when conditions are changed e.g. temperature change.

For PVG controlled by PVHC hysteresis is influenced by lever (PVM).

PVE hysteresis

The controllability of the PVE depends on the solenoid valve bridge and the electronic capacity of themodule. Hysteresis is a measurement on spool position precision and repeatability. Hysteresis is not adescription of position maintaining.

PVES Series 4 PVEA Series 4 PVEH Series 4

PVES voltage, position diagram PVEA voltage, position diagram PVEH voltage, position diagram


PVE control

520L0553 • Rev GD • Jan 2014 31

PVES Series 4 PVEA Series 4 PVEH Series 4

The PVES has an ASIC closed loopcircuit and the NC-S solenoids.

The PVEA has an ASIC closed loopcircuit, standard NC solenoidsand orifice instead of NOsolenoids.

C Caution

PVEA is not for use on PVG 100.

The PVEH has an ASIC closedloop circuit and the standard NCsolenoids.

PVE hysteresis overview

PVE S A H M

Maximum 2 % 6 % 6 % 35 %

Typical <½ % 2 % 4 % 25 %

• PVEP has the PVES characteristic.

• PVEU is available with both standard PVEH and super fine PVES characteristic.

• PVHC has hysteresis like PVEM at fixed temperature and viscosity. (For PVHC temperature andviscosity shifts control signal effect.)

Example of PVE use

Signal leads must not act as supply leads at the same time unless the distance between the actuatormodule PVE and terminal board is less than 3 m [3.3 yards] and the lead cross-section is min. 0.75 mm2

[AWG 18].


PVE control

32 520L0553 • Rev GD • Jan 2014

25 pin SUB-D connector with M3 screws (MIL-DTL-24308)

Push

/Dir.

sw.4

B

Push

/Dir.

sw.4

A

Push

/Dir.

sw.3

B

Push

/Dir.

sw.3

A

PVEM

PVEH/A/S

DC

V310116.A

P4B

1

PVEO

3

2

1

3

1

2

3

1

2

2

3

S2UUS1 P3BP3A P4A

Prop

2

Func

tion

Prop

1

E

U- +

U+

+-D

C

Neu

t.sw

.U

++ U -U

U- (

GN

D)

19Pin

no.

78 6 3, 1

5, 1

61,

2, 1

4102120 22

F

NC

NC

E – Emergency stop

F – Signal output, fault monitoring

NC – Not connected


PVE control

520L0553 • Rev GD • Jan 2014 33

PVE operating parameters

Declaration of conformity

The PVEA/H/P/S/U have CE marking according to the EU directive EMC Directive 2004/108/EC. Thedeclarations are available at Danfoss.

The PVEO/M and PVHC are not subject to this directive.

W WarningThe PVE is designed for use with pilot oil supply. Use without oil supply can harm the system. The PVE isdesigned for use with pilot pressure range 10 to 15 bar [145 to 220 psi]. Intermittent pressure peaks up to50 bar [725 psi] can be accepted. Intermittent is no longer than 5 seconds and not more than once perminute.

The technical data are from typical test results. For the hydraulic system mineral based hydraulic oil witha viscosity of 21 mm2/s [102 SUS] and a temperature of 50 °C [122 °F] was used.

Oil consumption

Function Supplyvoltage

PVEA PVEH/ M/ O/ U–PVHCprop. high

PVEP /S / Uprop. super

Pilot oil flowfor PVE

neutral* OFF 0 l/min[0 US gal/min]

0 l/min[0 US gal/min]


locked* ON 0.4 l/min[0.106 US gal/min]

0.1 l/min[0.026 US gal/min]


continuousactuations*




* 12 bar [174 psi] and 21 mm2/s [102 SUS]

Oil viscosity

Oil viscosity range 12 → 75 mm2/s [65 ÷ 347 SUS]

min. 4 mm2/s [39 SUS]

max. 460 mm2/s [2128 SUS]

Oil temperature

Oil temperature range 30 → 60˚C [86 ÷ 140˚F]

min. -30˚C [-22˚F]

max. 90˚C [194 ˚F]

Pilot pressure

Pilot pressure PVE(relative to T pressure)

PVHC(over tank)*

nom. 13.5 bar [196 psi] 25 bar [363 psi]

min. 10.0 bar [145 psi] 21 bar [305 psi]

max. 10.0 bar [217 psi] 25 bar [363 psi]

* Designed to be used with hydraulic activated spools.

Operating temperature

Min Max


Technical Data

34 520L0553 • Rev GD • Jan 2014

Operating temperature (continued)

Ambient -30˚C [-22˚F] 60˚C [140˚F]

Stock -40˚C [-40˚F] 90˚C [194˚F]

Recommended long time storage in packaging 10˚C [50˚F] 30˚C [86˚F]

Filtering in the hydraulic system

Required operating cleanliness level 18/16/13 (ISO 4406, 1999 version)

For further information see Danfoss documentation Hydraulic Fluids and Lubricants, Technical Information520L0463.

Enclosure and connector versions

Version of connector Hirschmann connector AMP JPT connector Deutsch connector

Grade of enclosure* IP 65 IP 66 IP 67

* According to the international standard IEC 529 NB: In particulary exposed applications, protection inthe form of screening is recommended.

PVP modules, Pilot pressure curves

157-520.11

PVHC control specification

PVHC control specification

Supply voltage UDC 12 VDC 24 VDC

Controller output current 0 – 1500 mA 0 – 750 mA

Pilot pressure 20 – 25 bar [290-363 psi]

Resistance 4.75 Ω ± 5% 20.8 Ω ± 5%

Response time 150 – 200 ms

PWM frequency 100 → 400 Hz

PVHC reaction time

From neutral position to max. spool travel at power on max. 0.235s

rated 0.180s

min. 0.120s


Technical Data

520L0553 • Rev GD • Jan 2014 35

PVHC reaction time (continued)

From max. spool travel to neutral position at power off max. 0.175s

rated 0.090s

min. 0.065s

PVEO and PVEM control specification

PVEO and PVEM control specification

Supply voltage UDC rated 12 VDC 24 VDC

range 11 → 15 V 22 → 30 V

max. ripple 5%

Current consumption typical 740 mA 365 mA

minimum 550 mA 290 mA

maximum 820 mA 420 mA

Current via DI maximum 100 mA

PVEO and PVEM reaction time

Reaction time in seconds PVEO PVEO-R PVEM

From neutral position to max. spool travel atpower on

max. 0.235s 0.410s 0.700s

rated 0.180s 0.350s 0.450s

min. 0.120s 0.250s 0.230s

From max. spool travel to neutral position atpower off

max. 0.175s 0.330s 0.175s

rated 0.090s 0.270s 0.090s

min. 0.065s 0.250s 0.065s

From neutral position to max. spool travel byconstant power

max. – 0.550s

min. 0.210s

From max. spool travel to neutral position byconstant power

max. 0.150s

min. 0.040s

PVEA, PVEH, PVES and PVEU control specification

PVEA, PVEH, PVES and PVEU control specification

Supply voltage UDC rated 11 → 32 V

max. ripple 5 %

Current consumption at rated voltage 0.57 (33) A @ 12 V0.3 (17) A @ 24 V

Signal voltage neutral 0.5 x UDC (PVEU 5V)

A-port ↔ B-port 0.25 → 75 • UDC

Signal current at rated voltage 0.25 → 70 mA

Input impedance in relation to 0.5 • UDC 12 kΩ

Power consumption 7 (3.5) W

Error pin max current 100 mA


Technical Data

36 520L0553 • Rev GD • Jan 2014

PVEA, PVEH, PVES and PVEU reaction time in sec. (minus PVG 120)

Supply voltage Function PVEAProp. fine

PVEH, PVEP,PVES, PVEU

Disconnected bymeans of neutralswitch

Reaction time from neutral positionto max. spool travel

max. 0.500 0.230

rated 0.320 0.150

min. 0.250 0.120

Reaction time from max. spool travel toneutral position

max. 0.550 0.175

rated 0.400 0.090

min. 0.300 0.065

Constant voltage Reaction time from neutral positionto max. spool travel

max. 0.500 0.200

rated 0.320 0.120

min. 0.250 0.050

Reaction time from max. spool travel toneutral position

max. 0.250 0.100

rated 0.200 0.090

min. 0.150 0.065

PVEP control specification

PVEP control specification

Supply voltage UDC range 11 → 32 V

max. ripple 5%

over voltage (max. 5 min) 36 V

PWM control range (duty cycle) 10 → 80%

PWM frequency 100 → 1000 Hz

PWM input voltage swing 0 → UDC

PWM Trigger point 70% of UDC

Input impedance (standard pull down) 5 kΩ

Input capacitor ---

Power consumption 7 W

Error voltage: Fault UDC

No Fault < 2 V

All connector terminals are short-circuit protected, protected against reverse connection and theircombinations. Connecting error pins from two or more PVE’s will cause the surveillance system tomalfunction.


Technical Data

520L0553 • Rev GD • Jan 2014 37

PVE dimensions for PVG 32 and PVG 100

PVE with Hirschmann connector

PVE with AMP connector


Technical Data

38 520L0553 • Rev GD • Jan 2014

PVE with Deutsch connector

PVHC with Deutsch connector PVHC with AMP connector

92.2 [3.63]

100.

5 [3

.96]

44.5

[1.7

5]

V310 388

92.2 [3.63]

V310 387

90.1

[3.5

5]44

.5 [1

.75]


Technical Data

520L0553 • Rev GD • Jan 2014 39

PVE dimensions for PVG 120

PVE with AMP connector for PVG 120

65 [2.56] 120 [4.72]

115.

5 [4

.55]

117.

8 [4

.638

]

V310320A

PVE with Deutsch connector for PVG 120

65 [2.56] 120 [4.72]

V310380A

115.

5 [4

.55]

125.

7 [4

.949

]

Please notice that connector needs extra space for mounting.

PVHC with Deutsch connector for PVG 120

65 [2.56] 114.5 [4.508]

V310378A

115.

5 [4

.55]


Technical Data

40 520L0553 • Rev GD • Jan 2014

PVG 120 and PVG 32 combo with Deutsch connector

362 [14.25]

36.3

[1.4

3]

50.1

[1.9

7]19

5.6

[7.7

0]

V310 383

PVEO pinout

PVEO with direction indication (DI) connection

Connector 1 A UDC B UDC Gnd Gnd

AMP (grey) p 1 p 2 p 3 p 4

Connector 2 DI-B DI-A Gnd UDC2

AMP (black) p 1 p 2 p 3 p 4

PVEO standard connection

Connector A B

AMP/Hirschmann/DIN pin 1 pin 2

Deutsch pin 1 pin 4

Function A (pin 1) B (pin 2)

Neutral 0 0

Q: P → A UDC 0

Q: P → B 0 UDC

All PVEO Connections

Connector A B

AMP/Hirschmann/DIN pin 1 pin 2

Deutsch pin 1 pin 4

• Ground pins are internally connected.

• Pin 3 is not connected on Hirschmann/DIN version of PVEO.

• UDC2 supplies electronics for feedback signal on PVEO-DI.


Technical Data

520L0553 • Rev GD • Jan 2014 41

PVEO connection

AMP version of PVEO–DI AMP version of PVEO/PVEO–R

P301 104

Black connectorGrey connector

DI-B

DI-A

PVEO-DI

12

43

Pin no.

LED

U DC

U

U DC2

DC

Hirschmann/DIN version of PVEO / PVEO–R Deutsch version of PVEO

PVEO/PVEO-R

157-502.11

DCDCU

U3

12

PVE standard connection data / pinout

PVEA /PVEH / PVEM / PVES / PVEU connection (also with float B, 4–pin)

Connector US UDC Gnd Error

AMP pin 1 pin 2 pin 3 pin 4

Hirschmann/DIN pin 2 pin 1 gnd pin 3

Deutsch pin 1 pin 4 pin 3 pin 2

On PVEM the error pin is not used and not connected (pin 3 Hirschmann/DIN). Ground pins are internallyconnected.

Control (US) for standard mounted PVEA / PVEH / PVEM / PVES

Function Voltage relative PWM

Neutral 0,5 • UDC 50%

Q: P → A 0,5 → 0,25 • UDC 50% → 25%

Q: P → B 0,5 → 0,75 • UDC 50% → 75%

Control (US) for standard mounted PVEU

Function PVEU

Neutral 5 V

Q: P → A 5 V → 2,5 V

Q: P → B 5 V → 7,5 V


Technical Data

42 520L0553 • Rev GD • Jan 2014

Control (US) for standard mounted PVEH /PVEM float B, 4–pin version



Q: P → A 0,5 → 0,34 • UDC 50% → 34%

Q: P → B 0,5 → 0,65 • UDC 50% → 65%

Float 0,75 • UDC 75%

PVEM is not PLUS+1® compliant.

PVE standard connections

AMP version Hirschmann/DIN

Used for PVEA/PVEH/PVES/PVEU.Used for PVEH/PVEM/PVES/PVEH float B/PVEM floatB.

Deutsch version

LED

Used for PVEA/PVEH/PVES/PVEU/PVEH float B.

Standard PVE with DI

Connection PVE with direction indication (DI)

Connector 1 US UDC1 Gnd Error

AMP (grey) p 1 p 2 p 3 p 4

Deutsch p 1 p 4 p 3 p 2

Connector 2 DI-B DI-A Gnd UDC2

AMP (black) p 1 p 2 p 3 p 4

Deutsch p 4 p 3 p 2 p 1


Technical Data

520L0553 • Rev GD • Jan 2014 43

• Ground pins are internally connected.

• UDC2 only supplies electronics for feedback signal and error pin on PVEA-DI / PVEH-DI. Two separatepower sources can be used.

AMP version: PVEA–DI/PVEH–DI Deutsch version: PVEA–DI/PVEH–DI

Black connectorGrey connector

DI-B

DI-A

PVEA-DI/PVEH-DI

12

43

Pin no.

LED

U DC1

SU

Error U DC2

P301 105

21

Error34US

UDC UDC2

DI-BDI-A2

134

PVEA-DI/PVEH-DI

LED

Standard PVE with SP

Connection PVE with Spool Position (SP)

Connector US Error SP Gnd UDC

Deutsch p 1 p 2 p 4 p 5 p 6

Deutsch version: PVES–SP

Not connected

Error

Us

321

456

Spool position

PVES-SP

UDC

LED

Standard PVE with NP

Connection PVE with Neutral Power off (NP)

Connector US Error Sfb Gnd UDC


Control (US) for standard mounted PVEA–DI/ PVEH–DI, PVES-SP, PVEA-NP, PVEH-NP

Function US PWM


Q: P → A 0,5 → 0,25 • UDC 50% → 25%

Q: P → B 0,5 → 0,75 • UDC 50% → 75%


Technical Data

44 520L0553 • Rev GD • Jan 2014

Deutsch version: PVES–NP

Notconnected

Error

Us

321

456

Sfb

PVES-SP

UDC

LED

PVHC connection

• 100-400 Hz PWM control signals.

• Each connector controls one direction and must have UDC and ground

• No constraints on pin for UDC and ground.

Input control

Parameter Control range

12 V 24 V

Controller output current range 0 - 1500 mA 0 - 750 mA

PVHC with AMP version PVHC with Deutsch version

74.0[2.913]

92.25[3.631]

5.75[0.226]

16.5[0.650]

33.0 [1.299]

44.4 [1.748]

5.7[0.224]

5.7[0.224]

26.75[1.053]

P301 123

74.0[2.913]

92.25[3.631]

26.75[1.053]

33.0 [1.299]

44.4 [1.748]

5.7[0.224]

5.7[0.224]

5.75[0.226]

16.5[0.650]

P301 124

PVE with separate float pin

PVEH with float A, 6–pin connection

Connector US UDC Float Ground Error

AMP pin 1 pin 2 pin 5 pin 3 pin 4

Deutsch pin 1 pin 6 pin 3 pin 5 pin 2


Technical Data

520L0553 • Rev GD • Jan 2014 45

AMP with separate float pin Deutsch version with separate float pin

LED

Float

Not con-nected

Error

157-779

Float

Error

Us

321

456

No con-nection

PVEH-F

UDC

LED

PVEP with controled PWM

PVEP connection

Connector PWM A Error PWM B Gnd UDC


Control (US) for standard mounted PVEP


Neutral < 10% < 10%

Q: P → A 10% → 80% < 10%

Q: P → B < 10% 10% → 80%

Deutsch version with PVEP

LED


Technical Data

46 520L0553 • Rev GD • Jan 2014

PVE warnings

W WarningNot applying to the Operational Conditions can compromise safety.All brands and all types of directional control valves – including proportional valves – can fail and causeserious damage. It is therefore important to analyze all aspects of the application. Because theproportional valves are used in many different operation conditions and applications, the machinebuilder/ system integrator alone is responsible for making the final selection of the products – andassuring that all performance, safety and Warning requirements of the application are met.A PVG with PVE can only perform according to description if conditions in this Technical Information aremet.In particularly exposed applications, protection in the form of a shield is recommended.When the PVE is in fault mode the quality of performance and validity of feedback is limited dependingon the fault type.Error pins from more PVEs may not be connected. Inactive error pins are connected to ground and willdisable any active signal. Error pins are signal pins and can only supply very limited power consumption.Deviation from recommended torque when mounting parts can harm performance and module.Adjustment of the position transducer (LVDT) will influence calibration, and thereby also safety andperformance.When replacing the PVE, the electrical and the hydraulic systems must be turned off and the oil pressurereleased.PVEA is not for use on PVG 100.Hydraulic oil can cause both environmental damage and personal injury.Module replacement can introduce contamination and errors to the system. It is important to keep thework area clean and components should be handled with care.After replacement of modules or cables wiring quality must be verified by a performance test.By actuation at voltage below nominal PVG will have reduced performance.The PVE is not designed for use with voltage outside nominal.Obstacles for the Pilot oil can have direct influence on spool control.Reduced pilot oil pressure will limit spool control.Too high pilot oil pressure can harm the PVE.


PVE warnings

520L0553 • Rev GD • Jan 2014 47

PVE code numbers for PVG 32 and PVG 100 use

Deutsch connector code numbers

Feature S std. float A float B DI NP SP Fast-nomemory

ramp

Connector 1x4 1x6 1x4 2x4 1x6 1x6 1x4

PVEA* active – 157B4792 157B4796 11105542

passive 11107365

PVEH active 157B4092 157B4398 157B4096 11105543

passive 157B4093 157B4392

PVES active S 157B4892 157B4894

passive S 11089276 11108994

PVEP active S 11034832∗PVEU passive S 11089090

PVEO 12V – 157B4291 11109080

24V 157B4292 11109092

S = super fine hysteresis, 1x4 = one plug four pins, * 1x6 = one plug six pins

AMP connector code numbers

Feature S std. float A DI anodized ramp-ano ramp

Connector 1x4 1x6 2x4 1x4 1x4 1x4

PVEA* active – 157B4734 157B4736

passive 157B4735 157B4737 157B4775

PVEH active 157B4034 157B4338 157B4036 157B4074

passive 157B4035 157B4037 157B4075

PVES active S 157B4834

passive S 157B4835 157B4865

PVEU active S 11089091

active – 157B4044

passive 157B4045

PVEO 12V 157B4901 157B4905 157B4903

24V 157B4902 157B4906 157B4272 157B4274 157B4904

S = super fine hysteresis, 1x4 = one plug four pins, * 1x6 = one plug six pins

W WarningPVEA is not for use on PVG 100.

Hirschmann/DIN connector code numbers

Feature S std. float B anodized ramp

Connector 1x4 1x4 1x4 1x4

PVEH active 157B4032 157B4332

passive 157B4033 157B4073

PVES active S 157B4832


PVE code numbers

48 520L0553 • Rev GD • Jan 2014

Hirschmann/DIN connector code numbers (continued)

Feature S std. float B anodized ramp

Connector 1x4 1x4 1x4 1x4

passive S 157B4833

PVEM 12 V 157B4116 157B4416 157B4516

24 V 157B4128 157B4428 157B4528

PVEO 12 V 157B4216 157B4266 157B4217

24 V 157B4228 157B4268 157B4229

S = super fine hysteresis, 1x4 = one plug four pins

ATEX (24 V) connector code numbers

Cable type S PFOP PFOP PFOP,cable dir PVB

BFOU

Flying wire 5 m 10 m 5 m 5 m

PVEH passive 11084101 11084109 11084092 11084098

PVES S 11084102 11084110 11084093 11084099

PVEO 11084100 11084108 11084051 11084097

S = super fine hysteresis,

AMP/Deutsch code numbers for PVHC

Connector Code Number

PVHCAMP

12 V 11112037

24 V 11112036

PVHCDeutsch

12 V 11112038

24 V 11112039

PVE code numbers for use on PVG 120

AMP code numbers

Feature anodized

Connector 1x4 = one plug x four pins

PVEH active 155G4094

passive 155G4095

PVEO 12 V 155G4282

24 V 155G4284

Hirschmann/DIN code numbers

Feature anodized


PVEH active 155G4092

passive 155G4093

PVES passive 11111210


PVE code numbers

520L0553 • Rev GD • Jan 2014 49

Hirschmann/DIN code numbers (continued)

Feature anodized


PVEO 12 V 155G4272

24 V 155G4274

Deutsch code numbers

Feature anodized


PVEH passive 11111206

PVES passive 11111207

PVEO 12 V 11110601

24 V 11110652

PVHC 12 V 11110597

24 V 11110598

ATEX (24 V) connector code numbers

Cable type PFOP PFOP PFOP,cable dir PVB

BFOU

Flying wire 5 m 10 m 5 m 5 m

PVEH passive 11084104 11084112 11084096 11084107

PVEO 11084103 11084111 11084095 11084106

PVE accessories

Connector code numbers

Code number Description

157B4992 AMP CONNECTING KIT(GREY)

4 pin with housing, contact and wire sealing

157B4993 AMP CONNECTING KIT(BLACK)

4 pin with housing, contact and wire sealing

984L3165 EL-PLUG, ON-OFF black Hirschmann DIN connector set*

Set of seals code numbers

Code number Description Actuator

157B4997 Set of seals PVE for PVG 32/ PVG 100

155G8519 PVE for PVG 120 (also interface plate/PVB for PVHC)

11061235 PVHC for PVG 32/ PVG 100


PVE code numbers

50 520L0553 • Rev GD • Jan 2014

Cables code numbers

Feature Wire colors Length Code number

Connector pin 1 pin 2 pin 3 pin 4 pin 5 pin 6

Deutsch 4 pin white blue yellow red — — 4 m 11007498

4 pin white blue yellow red — — 4 m 11099720 *24V

6 pin white blue yellow red black green 4 m 11007513

AMP 4 pin white blue yellow red — — 4 m 157B4994

4 pin white blue yellow red — — 4 m 11099719 *24V

6 pin white red black yellow green blue 5 m 157B4974

AMP/black coding 4 pin white blue yellow red — — 4 m 157B4995 **-DI

Cables are with oil resistant coating.

* 24 V Special cable for use with PLUS+1® micro-controller in 24 V systems.

** -DI additional cable for PVE with direction indication.

Connector code numbers at other suppliers

Connector part numbers for purchase at other suppliers

Connector House wire sealing(blue)

JPT contact(loose piece)

sealing mat betweenmale-female part

Deutsch female 4 pin DT06-4S — — —

6 pin DT06-6S

AMP female/grey 4 pin 2-967059-1 828904-1 929930-1 963208-1

6 pin 2-963212-1 — 963205-1

AMP female/black 4 pin 1-967059-1 —

AMP crim tool 169400-1

AMP die set for crimp tool 734253-0

These connector code numbers are not Danfoss numbers.

PVED code numbers for use on PVG 32 and PVG 100

Cables code numbers for PVED-CC

Feature Wire colors Description Codenumber

Connector pin 1 pin 2 pin 3 pin 4

Deutsch 4 pin white blue yellow red 4 m cable 11007498

AMP 4 pin white blue yellow red 4 m cable 157B4994

AMP/black 4 pin white blue yellow red 4 m cable 157B4995

Cables code numbers for PVED-CC (continued)

Feature Description Code number

Connector

Service tool interface cable/ AMP 4 m cable 157B4977

AMP 0.1m loop cable 157B4987


PVE code numbers

520L0553 • Rev GD • Jan 2014 51

Cables code numbers for PVED-CC (continued) (continued)

Feature Description Code number

Connector

AMP/black Terminator 157B4988

Deutsch 0.1m loop cable 11007531

Deutsch Terminator 11007561

Deutsch Terminator dummy 11007563

CAN Interface

10104136 CG 150 CAN USB interface

Connector 2x4 = two plugs x four pins

Deutsch SW 2.68 11079033

AMP SW 2.68 11079034


PVE code numbers

52 520L0553 • Rev GD • Jan 2014


520L0553 • Rev GD • Jan 2014 53


54 520L0553 • Rev GD • Jan 2014


520L0553 • Rev GD • Jan 2014 55

Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic andelectronic components. We specialize in providing state-of-the-art technology and solutions thatexcel in the harsh operating conditions of the mobile off -highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of off -highway vehicles.

We help OEMs around the world speed up system development, reduce costs and bring vehicles tomarket faster.Danfoss – Your Strongest Partner in Mobile Hydraulics.

Go to www.powersolutions.danfoss.com for further product information.

Wherever off -highway vehicles are at work, so is Danfoss.

We off er expert worldwide support for our customers, ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide comprehensive global service for all of our components.

Please contact the Danfoss Power Solution representative nearest you.

Local address:

Danfoss Power Solutions GmbH & Co. OHGKrokamp 35D-24539 Neumünster, GermanyPhone: +49 4321 871 0

Danfoss Power Solutions ApSNordborgvej 81DK-6430 Nordborg, DenmarkPhone: +45 7488 2222

Danfoss Power Solutions US Company2800 East 13th StreetAmes, IA 50010, USAPhone: +1 515 239 6000

Danfoss Power Solutions(Shanghai) Co. Ltd.Building #22, No. 1000 Jin Hai RdJin Qiao, Pudong New DistrictShanghai, China 201206Phone: +86 21 3418 5200

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies toproducts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed.All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

520L0553 • Rev GD • Jan 2014 www.danfoss.com © Danfoss A/S, 2013-09

Products we off er:

• Bent Axis Motors

• Closed Circuit Axial Piston Pumps and Motors

• Displays

• Electrohydraulic Power Steering

• Electrohydraulics

• Hydraulic Power Steering

• Integrated Systems

• Joysticks and Control Handles

• Microcontrollers and Software

• Open Circuit Axial Piston Pumps

• Orbital Motors

• PLUS+1® GUIDE

• Proportional Valves

• Sensors

• Steering

• Transit Mixer Drives

Comatrolwww.comatrol.com

Schwarzmüller-Inverterwww.schwarzmueller-inverter.com

Turolla www.turollaocg.com

Valmovawww.valmova.com

Hydro-Gearwww.hydro-gear.com

Daikin-Sauer-Danfosswww.daikin-sauer-danfoss.com

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