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PAVLOS ZENONOS & SONS LTD CATALOGUE

PZ SHORING & SLAB SYSTEMS

PZ SHORING & SLAB SYSTEMS INTRODUCTION

PZ H-FRAME SUPPORT SYSTEM

PZ PROP SUPPORT SYSTEM

PZ CUP-LOCK SUPPORT SYSTEM

PZ RING-LOCK SUPPORT SYSTEM

PZ HEAVY DUTY PLATFORM SYSTEM

PZ BRIDGING SUPPORT SYSTEM

PZ ALU-DECK SYSTEM

PZ HANDSET SYSTEM

PZ H-BEAM SYSTEM

PZ SAWN TIMBER BEAM SYSTEM

PZ BEAM SYSTEM

PZ LATERAL SUPPORT BRACKETS

PZ WAFFLE AND TROUGH MOULDS

ASSEMBLY INSTRUCTIONS - H-BEAM AND RING-LOCK

SHORING WITH RING-LOCK

MAIN COMPONENTS

GALLERY

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E&OE. Whilst every effort has been made to ensure that the information in this catalogue is complete, correct and up to date,this cannot be guaranteed. Please contact Pavlos Zenonos & Sons Ltd for confirmation of current specifications.

3.3 | www.pzgroup.com.cy


PZ has developed a range of highly productive vertical shoring and horizontal slab construction systems based on standard access and propping components – with some cleverly designed elements that speed up the entire project construction process.

Engineering experts and shoring contractors were consulted throughout the design stages to ensure that these systems would significantly improve on-site productivity, minimise material costs, and provide versatility not found in other conventional shoring and slab construction systems.

PZ SHORING & SLAB SYSTEMS INTRODUCTION

TRIED AND TESTED SOLUTION WITH HIGHLOADBEARING CAPABILITY

H-Frame support scaffold is widely used in the construction indus-try as it makes an ideal support system for almost any type of slab requirement. It offers easy and fast assembly while ensuring the optimum levels of safety, adaptability and economy, as required in today’s cost- and safety-conscious construction environments.

The PZ H-Frame support scaffold has a high loadbearing capacity. Five standard frames and a small number of component parts offer a variety of combinations to achieve differing heights or configura-tions. H-Frame works in conjunction with PZ head jacks and drop heads and all PZ prop systems for maximum flexibility and stability.

High Loadbearing Capacity• High rigidity for maximum safety. • Strong and well-proven design.• Fast, boltless system with simplicity of assembly and disassembly.

Flexible and Accurate• Precise height adjustment for accurate levels.• Small number of easy-to-use components.• Configurable to irregular shapes and sizes.

An Industry StandardOffering fast, easy-to-handle, bolt-free components, PZ H-Frame is the ideal support system for small- and large-scale slab construc-tion.

PZ H-FRAME SUPPORT SYSTEM

Swivel or 90⁰ clamps and scaffolding tubes are affixed for total rigidity.

PAVLOS ZENONOS AND SONS LTD

www.pzgroup.com.cy | 3.4

H-FRAME CHARACTERISTICS

High loadbearing H-Frames are an economical basis for slab work when using either plywood or PZ’s unique Alu-Deck panels. The system provides contractors with extremely versatile support solutions for all types of reinforced concrete suspended slabs used in the construction of buildings and bridges — especially when high loads have to be transferred safely.

• H-Frames are 1.2m wide and available in five heights for maximum flexibility.• Adjustable base jack for precise height levelling.• Integrated lock pins allow quick and safe cross-brace assembly.• Multiple cross-brace lengths permit almost infinite configurations.• Range of head jacks — including our unique drop heads — for various panel types.• Limited parts requirement means low inventory investment.

H-Frame system requires minimal storage and transportation.

Adjustable base jacks.

Cross braces give rigidity.

Frame connectors are used to add H-Frames vertically.

Any head jack can be attached easily.

Medium-duty props fitted with drop heads supporting handset panels.

RELIABLE AND VERSATILE

PZ Props offer the most flexible and economic method of support for all kinds of formwork, slabs, beams, walls and columns. Props significantly reduce costly labour and time, and are easy to handle, store and transport. The easy-to-use lock-and-release system is safe and provides for fast initial location and precise fine-adjustment of prop heights.

Available in light, medium EN1065, or heavy EN1065 standards, PZ Props support timber, H-Beams and all PZ decking systems.

PZ Props – the foundations for a safe and speedy deck construction system• Robust and durable for long life.• Simple and efficient lock & release system.• Easy to handle, store and transport.• Significant savings in related manpower costs.

PZ PROP SUPPORT SYSTEM

175/320 195/360 230/420 270/500



PZ tripod prop support in action. Medium-duty props used in conjunctionwith H-Frame.

PZ TRIPOD PROP SUPPORT

Invaluable for stabilising vertical props, the PZ tripod prop support helps speed up total assembly time and reduce manpower as it can be easily erected and fixed by one person.



LIGHT-DUTY PROPS

• Easy handling • Low weight, yet strong• Ideal for limited weight support systems

MEDIUM-DUTY PROPS

• Meet EN1065 loading standards• Easy handling• Used for higher load-bearing applications

HEAVY-DUTY PROPS

• Highest load-bearing capacity• Meet EN1065 loading standards• Strong and hardwearing

Left: Medium-duty props with fork heads, used in conjunction with Alu-Deck .Right: Medium-duty props with drop heads, used in conjunction with Alu-Deck .


0.100.200.300.400.500.200.600.700.800.901.001.101.201.301.401.501.601.701.801.902.002.102.202.302.402.502.602.702.802.903.003.103.203.303.403.503.603.703.803.904.004.104.204.304.404.504.604.704.804.905.00

175/320 195/360 230/420 270/500




PZ Cup-Lock support system is a versatile, modular scaffold system that is ideal for shoring/propping applications. The princi-pal feature of Cup-Lock is its unique method of connecting ledgers and transoms to the standard in one single action, without the use of any loose components such as clamps, nuts, bolts, or wedges.

Conforming to all international standards, PZ Cup-Lock is manu-factured using premium quality materials and the latest welding technology to ensure maximum strength and rigidity. This comprehensive system has been designed with safety in mind — there are no loose fittings, and the integrated lower cups prevent accidental dislodging of the ledgers. The lack of loose parts also means minimal down-time and speedier assembly. Standard components aid storage and transportation.

Performance Features:• Superior finish makes for easy installation.• Durable materials withstand adverse conditions.• Inherent strength gives high loadbearing capability.• All-round value-for-money performance.

Performance Highlights:• Quick fastening horizontally in four directions — four horizontal ledgers can be attached at one time. • Secure clamping action of the top cup adds further strength and rigidity at the joint.• Extremely fast assembly and dismantling, saving time and labour.• An excellent propping system for any slab forming application.

PZ CUP-LOCK SUPPORT SYSTEM

A POPULAR OPTION FOR BOTH ACCESSAND SHORING SUPPORT SOLUTIONS



Cup-Lock used in conjunction with PZ Alu-Deck plywood exten-sion connectors, heads and H-Beams — or any other beam profile — will provide the versatility needed to create complex slab configurations.

CUP-LOCK STANDARDS Φ48.3MM X 3MM

Standard 100cm Standard 150cmStandard 200cmStandard 250cmStandard 300cm

Max Load :Max Load : Max Load : Max Load : Max Load :

CUP-LOCK LEDGERS Φ48.3MM X 3MM

Ledger 500cmLedger 600cmLedger 900cmLedger 1000cmLedger 1200cmLedger 1250cmLedger 1300cmLedger 1500cmLedger 1600cmLedger 1800cmLedger 2000cmLedger 2500cmLedger 3000cm

Max Load :Max Load : Max Load : Max Load : Max Load :Max Load : Max Load :Max Load :Max Load : Max Load : Max Load : Max Load :Max Load :



PZ RING-LOCK SUPPORT SYSTEM

The PZ Ring-Lock system is designed and built to be the most reliable and efficient scaffold system available. And when used with plywood or PZ Alu-Deck panels and either fork heads or drop heads, it is a highly productive method of slab support.

Developed for one-man assembly, supports can be assembled simultaneously in three dimensions from each ring plate. Ledgers and/or transoms are connected at right angles with additional components added at a choice of angles. Installations are automatically centred and correctly located for safe assembly.

This safe, quick to assemble and strike system provides engineers and contractors with both versatility and precision for high quality slab construction. The weight allows for cost-effective transport, handling and storage, while the durable material means long life and economy.

Performance Features:• Precision, flexibility, and outstanding ergonomics.• Simple initial set up and assembly.• Ideal for use in areas that are difficult to access.• The ability to create structures at angles other than 90o

(or curves).

Performance Highlights:• Practically unlimited layout configurations.• Resilient and hardwearing. • The ability to attach up to eight junctions on a single rosette.

ELIMINATES MANY OF THE PROBLEMS ASSOCIATEDWITH ACCESS AND SPACE CONSTRAINTS



RING-LOCK STANDARDS Φ48.3MM X 3MM

Standard 100cm Standard 150cmStandard 200cmStandard 250cmStandard 300cm

Max Load :Max Load : Max Load : Max Load : Max Load :

RING-LOCK LEDGERS Φ48.3MM X 3MM


Max Load :Max Load : Max Load : Max Load : Max Load :Max Load : Max Load :Max Load :Max Load : Max Load : Max Load : Max Load :Max Load :

When using the Ring-Lock system to produce a continuous slab in regular or irregular areas, Alu-Deck plywood extension connec-tors are vital to the process. Ring-Lock in conjunction with these connectors also enables the forming of horizontal beams, or the precise construction of vertical columns within a slab area.

500

3000

1000

2500

2000

1500

400 500

500

400



PZ RING-LOCK HEAVY DUTY SUPPORT SYSTEM

For applications when exceptionally heavy loads occur, PZ has developed probably the most robust strength-to-weight slab support system available.

Incorporating all the benefits of the PZ Ring-Lock connecting system and using standard components, PZ’s Ring-Lock Heavy Duty System also utilises specially designed 4-way connectors. Top connectors (used with the heads), base connectors (used with the adjustable jacks), and twin wedges (used at intermediate distances) secure four standards together. The extra heavy duty base jacks and heads are specially manufactured for this system.

Each 4-standard configuration is fully braced, and is independently adjustable, with no decrease in allowable safe load. Components are designed to be easily stored, shipped, erected and dismantled, requiring no special transportation methods.

H/D top connector H/D base connector

H/D head

Twin wedge

H/D adjustable base jack

4 twin wedges securing 4 standards



Single H/D prop has aloadbearing capacityof approximately 20t.

Two braced H/D props havea loadbearing capacity of

approximately 40t.

Four braced H/D props in a towerconfiguration have a loadbearing

capacity of approximately 67t.

PZ RING-LOCK SUPPORT SYSTEM — TILTING HEAD JACK



In situations where there is the need to support a sloping ramp or other inclined surface, PZ Tilting Head Jacks can be used in conjunction with the PZ Ring-Lock support system.


PZ HEAVY DUTY PLATFORM SYSTEM


A temporary platform system that protrudes from the outside of a building facade at any level. The platform can be used to locate plant and machinery, or as a base for the construction of a slab on the next level.

Concrete slab

Ring-Lock system for shoring Any other shoring system may be used.

Heavy duty platform for shoring system

Illustration shows a platform being used for propping a concrete slab above.

The platform is secured to the building slab and facade by means of tie rods and anchor nuts.



PZ BRIDGING SUPPORT SYSTEMS

PZ bridging support systems are engineered and manufactured to meet the diverse needs of engineers, designers and the construc-tion industry. Customised solutions can be devised for either in-situ construction or on-site construction ready for lifting placement by crane.

Given accurate information about dimensions, weights, constraints and construction parameters, we can design a safe and effective solution to any bridging requirements, usually using components from our standard ranges. When necessary, we have the ability to manufacture unique components for a specific application.



PZ ALU-DECK SYSTEM

PZ Alu-Deck is a versatile and easily handled system of decking formwork that delivers positive advantages at every stage of a project. Alu-Deck is strong, with very high loadbearing characteris-tics, and due to its ultra-precise manufacture, contractors get the dual benefits of high quality concrete finishes and minimal time constraints in terms of assembly time.

Lightweight panels in practical sizes help make the entire process of slab production straightforward and efficient. This is highlighted by speed of assembly, exact alignment and rapid disassembly. Furthermore, Alu-Deck has the flexibility to ensure complete coverage of complex surface areas through the use of standard panels and extension connectors.

Tough and built to last, Alu-Deck promises long life for an excellent return on investment.

Any expanse can be created when used in conjunction with any of the PZ support systems.

Alu-Deck’s light weight makes panels easy to manipulate and precisely align.

A HIGHLY EFFICIENT SLAB FORMWORK SYSTEMPZ Alu-Deck panelsThe high loadbearing panels of the Alu-Deck system are precisely made to exacting standards, using the most resilient materials – Alloy 6063 T6 and lightweight 12mm FF birch plywood. This ensures superb concrete finishes time after time. Panels are available in a range of standard sizes, or they can be custom made to order for specific applications.

Simple concept — exceptional outcomesThe clever design and precise manufacturing process of PZ Alu-Deck panels — which feature a wedge profile for reduced friction — ensure super-fast, safe assembly and striking. When used with drop heads or fork heads (and depending on slab thickness and concrete strength) striking is possible after just one day.

Panel Dimensions:180 x 90cm180 x 60cm180 x 20cm

150 x 90cm150 x 75cm

115 x 150cm115 x 75cm115 x 20cm



Self-draining edges on Alu-Deck panels facilitate easier striking and minimise panel cleaning.

For sites where crane access is restricted, Alu-Deck is the ideal solution: the light weight makes manoeuvring and positioning easy.

Alu-Deck system componentsAlu-Deck panels, drop heads, fork heads, extension connectors and head jacks used in conjunction with either PZ H-Frame, Cup-Lock, Ring-Lock or Prop systems, will form a structure that is strong, and very safe.

Alu-Deck fork head Alu-Deck drop head

Alu-Deck connectors permit plywood extensions to fill angled or curved sections. A quick and cost-effective solution.

Alu-Deck fork heads or drop heads can be used with all PZ propping systems. The concept is universally recognised and understood, and the simplicity, ease of connectivity, and reliability of the complete Alu-Deck solution presents a versatile option for any engineer.



150x115cm Alu-Deck panel configuration supported on PZ support scaffold (brace opening 150cm) with standard Alu-Deck heads. The system erection time is fast yet all the panels must remain in support of the form for the duration of the concrete process.

150x115cm Alu-Deck panel configuration supported on PZ support scaffold (brace opening 170cm) so as to accommodate the 115x20cm panels that remain in support of the form after striking the Alu-Deck drop heads. The utility of the system increases consid-erably as the panels can be repositioned in a following cycle after only two days.

115cm 115cm 115cm 150cm 150cm 150cm

150x115cm Alu-Deck panel configuration supported on PZ medium duty prop so as to accommodate the 115x20cm panels that remain in support of the form after striking the Alu-Deck drop heads. The drop head system is especially effective in conjunction with prop support. Great production efficiency can be achieved especially for large-scale projects with additional support sets . Erection times are much faster in comparison to scaffold support and the utility of the system increases further as the props provide greater flexibility in accommodating different panel sizes.

150x115cm Alu-Deck panel configuration supported on PZ medium duty props with standard Alu-Deck heads. The system erection time is very fast yet all the panels must remain in support of the form for the entire duration of the concrete process.

Panel configuration

Main size: 150x115cmSupport: PZ support scaffold plus medium props

Plywood in-fills, extension connectors

Main size: 180x90cmSupport: PZ medium props


115cm 115cm 115cm 150cm 150cm 150cm

115cm 115cm 115cm 170cm 170cm 170cm

115cm 115cm 115cm 170cm 170cm 170cm



Alu-Deck fork heads are fast to use and give a precise fit. Extension connectors provide extra coverage speedily.

PZ drop heads can be dropped as soon as the concrete has dried sufficiently.

PZ Alu-Deck panels feature a wedge profile for reduced friction when striking.

PZ Alu-Deck can be used with any of the PZ propping systems. The combination of scaffold and prop support provides greater flexibility in dimensional coverage.



ALU-DECK ASSEMBLY INSTRUCTIONS

1. Position tripod stand. 2. Insert prop and head. 3. Continue to locate props at appropriate positions – not all props will require a tripod.

4. Lay the initial Alu-Deck panel in place. 5. Continue to lay Alu-Deck panels over the entire slab area — leaving the irregular shapes.

6. To infill, locate primary extension connectors to head jacks. 7. Hook secondary extension connectors in place.



8. Fit pre-cut plywood infill panels in place.

9. Completed configuration.

Primary extension connector

Secondary extension connector

Column



Column

On large-scale construction sites where speed and versatility are vital, the PZ drop head is the ideal solution. The primary panels can be removed and relocated while the secondary panels and props remain in place until the concrete has fully dried. The drop head is activated by way of a knock-out wedge; this allows for rapid disassembly of the primary panels for relocation to another level or site.

This reliable, flexible and high-speed system can be used with all PZ deck shoring systems, and is the perfect investment for mid-sized firms looking to expand into larger projects or to undertake contracts with rigid time-frame constraints.

PZ ALU-DECK DROP HEAD



Variable dimensions and complex slab geometry can be accommo-dated by using standard panels and fillers.

Contractors can utilise almost any existing propping system to achieve a strong deck-construction surface.

PZ Handset components for slab construction:• Handset panels• Panel connectors• Loadbearing supports o Handset fork head o Handset fork head with jack o Handset drop head o Handset beam head• Extension connectors

Handsetfork head

Handsetbeam head

Handsetdrop head

Handset headwith jack

PZ Handset panels are available in a range of sizes for maximum versatility.

PZ Handset is an ideal, often cost-effective solution for pour-in-place concrete slab construction in locations where flying tables are not practical or not permitted, and on sites where contractors use hand-set panels for other formwork requirements. Although heavier than PZ Alu-Deck, handset panels are close-fitting, durable, easily manoeuvred, and require minimal time for clean-up between uses.

The system includes a comprehensive range of panels and compo-nents for maximum flexibility, and can be used with support systems such as H-Frame, Cup-Lock, Ring-Lock or Steel Props – in fact almost any propping and beam system that is in use on site can be used, adding to the versatility.

Handset panels use phenol film faced plywood to produce a smooth or textured, almost seam-free surface. In locations where the slab surface is left exposed without further decorative or protective finish being applied, minimal hand finishing is required. The plywood can be used again and again, giving a long working life.

When used with drop heads, PZ Handset offers fast and efficient cycling of panels: after a concrete pour, when the cure is sufficient (about 2-3 days), the drop head releases the primary and secondary beams and panels supporting the slab, ready for moving to the next pour location. The drop head remains to support the slab/deck until the cure is complete.

THE FORMWORK STANDARD – FOR WALLS, COLUMNS AND SLABS

PZ HANDSET SYSTEM



Maximum flexibility — suitable for foundations, walls, columns and slab formwork and allows the construction of simultaneous formwork.

For versatility, PZ Handset heads can be utilised with standard PZ support systems so that pour-in-place decks can be constructed at almost any height if the project demands.

The PZ drop head delivers contractors a safe and fast early re-use system. A single hammer blow can release the wedge, dropping the beams and panels for easy removal.

Articulated extensions and corners make the construction of slabs of any shape and size a straightforward task.



Main size: 180x90cmSupport: PZ medium props


Detail of the plywood in-fill connected on the Handset extension connector.

Drawing 1. Handset configuration using standard heads

Main panel size: 115x150cmSupport: either scaffold plus medium props on the sloped side or medium props

Drawing 2. Handset configuration using drop heads

Main panel size: 115x150cm plus 10x150cm panelsSupport: either scaffold plus medium props on the sloped side or medium props

115cm 150cm

60cm

150x115cm Handset panel configuration supported on PZ support scaffold (brace opening 150cm) with standard Handset heads. System erection time is fast yet, panels must remain in support of the form for the entire duration of the concrete process.

150x60cm and 150x10cm Handset panel configuration supported on PZ medium props with Handset drop heads. System erection time is very fast and the 150x60cm panels can be re-used 2 to 3 days after the concrete process.

115cm 115cm 150cm 150cm



EFFICIENT AND HIGHLY FLEXIBLE FORMWORKSOLUTION – IDEAL FOR SLABS

PZ H-BEAM SYSTEM

Strong enough to support significant dead- or live-loads, the H-Beam slab construction system is highly versatile and very cost-effective. Based on the durable PZ S20 H-Beam the system is lightweight, yet resistant to warp or distortion if exposed to the elements.

The system is equally adaptable for wall and column formwork, and when used with PZ’s range of smooth plywood panels, provides a very attractive finished surface.

Depending on the location, loads, and specific site requirements, any of the PZ shoring support systems — H-Frame, Props, Cup-Lock, and Ring-Lock — can be used, making H-Beam the system of choice for contractors.

PZ H-Beams• A combination of dimensional stability, high load capacity along its entire length, and light weight (4.6kg per running meter) offers outstanding performance.• Cost-to-working-life ratio represents excellent value for money.• Easy handling, storage and transportation.• Durability and surface protection make for frequent re-use.• Guaranteed quality ensures safety and performance.• Available in various lengths for optimum economy.

A SUPPORT SYSTEM FOR EVERYSITUATION AND LOCATION

Any of the PZ support systems will make an ideal partner for H-Beam.

H-Frame scaffold• High load bearing capability with a vertical load of 12.5 tn / a safety factor of 2.• Limited number of light and easy to use components.• Simplicity of design concept makes for fast assembly and disassembly.• H-Frame can be assembled to almost any height.• Almost infinite number of configurations can be constructed.• Combines with props for maximum flexibility.• H-Beam drop heads provide maximum stability and safety.

Cup-Lock scaffold• Jointing is very reliable, resulting in a high-performance structure.• Limited components make assembly and dismantling fast and convenient.• No nuts, bolts or wedges to fasten the horizontals. No small parts that could easily be lost or damaged.• High load bearing capability with a vertical load of 12.5 tn / a safety factor of 2.• Compared to tube and clamp systems, Cup-Lock can be completed in one-third the time.• Cup-Lock can be assembled to almost any height.• H-Beam drop heads provide maximum stability and safety.

Ring-Lock scaffold• Adapts to any type of building or structure with maximum versatility and safety.• Permits multi-directional bracing for extra rigidity.• Ring-Lock can be assembled to almost any height.• More convenient and easier to assemble and dismantle – construction process up to 3 times faster than traditional systems.• Has high load bearing capability with a vertical load of 12.5 tn / a safety factor of 2.• Durable with an exceptionally long working life.• H-Beam drop heads provide maximum stability and safety.



Props Support• An excellent temporary support system for all purposes. • Economical, easy and quick to erect, and provide safe load supporting. • 5 prop types available - each for specific applications: • Light duty steel - Class A & B • Medium duty steel - Class B • Heavy duty steel - Class C • Extra heavy duty steel - Class D • Heavy duty aluminium • High degree of dimensional flexibility suitable to any architectural requirement.• Limited components that are light and easy to handle - especially the aluminium series.• Assembly and disassembly processes are very fast and easy.• Various heights available according to prop class.• H-Beam drop heads provide maximum stability and safety.

SHUTTERING PANELS

3-ply 21mm and 27mm shuttering panels• Lightweight• Multiple uses• High capacity (lengthwise and crosswise)• Melamine coating 130g/m² and water repellent edge sealing• Good quality of concrete surface

Birch ply 18mm and 27mm shuttering panels• Lightweight• Multiple uses• High capacity (lengthwise and crosswise)• Uncoated• High quality of concrete surface

Film faced birch ply shuttering panels• 18mm and 27mm thickness• Smooth and imprinted surface options• Lightweight• Extremely versatile in use• High capacity (lengthwise and crosswise)• Superb quality of concrete surface



The combination of H-Frames and H-Beams erected to the correct specifications permits concrete slabs of substantial thicknesses to be poured, as illustrated in this 2.4m thick slab above.

120x200 120x200200

120x200 120x200

200cm cross brace opening

200

120 120

120x150 120x150

120x150 120x150

150cm cross brace opening

120 120

180

180

WORKING WITH PZ H-FRAME SCAFFOLD AND PZ H-BEAMS

PZ H-Frame support scaffold offers the benefits of economy, long life cycle, quick & easy assembly, plus a heavy load-bearing capabil-ity. And the combination of H-Frame scaffold and H-Beams results in a highly reliable, reusable system — capable of bearing high concrete loads with considerable economy. Contractors are able to maximise the primary and secondary beam spacings according to the slab’s intended thickness. The H-Frame/H-Beam combination offers significant advantages because the system is both quick and easy in all aspects of assembly, handling, storage and transporta-tion.

H-Frame support scaffold can be easily configured to meet specific H-Beam spacing according to the load criteria.

H-FRAME SCAFFOLD / TOWER CONFIGURATIONS



On construction sites where speed is vital, the drop head is the ideal solution. Used to support both primary and secondary panels, this versatile quick-release head can be dropped as soon as the concrete has dried sufficiently; the primary panels can then be removed and relocated while the secondary panels and props remain in place until the concrete has fully dried.

The drop head is activated by a knock-out wedge; this allows for rapid disassembly of the primary decking panels for relocation to another level or site. This reliable, flexible and high-speed system can be used with all PZ deck shoring systems.

PZ H-BEAM DROP HEAD



Drop head for H-Beam

Ring-Lock standard

Ring-Lock diagonal brace

Ring-Lock diagonal brace Base jack

Drop head for H-Beam

H-Beam

Base jack

Plywood

Plywood

Ring-Lock ledgerRing-Lock ledger

SHORING WITH RING-LOCK, H-BEAM AND DROP HEAD



PROPS & H-BEAM WITH DROP HEAD SYSTEM

H-Beam

Drop head

15cm support plywood

Standard plywood

Props

Tripod

Drop head

H-Beam

H-Beam

H-Beam lock

Props

Tripod

1370 1370

1500 1500



1. Position the tripod 2. Locate the prop 3/4. Secure the drop headto the top plate of the prop

5. Position props at the appropriate spacing – not all props require a tripod.

6. Fit the primary H-Beam in place in the drop head

7. Fit the secondary H-Beams in place at the appropriate spacing. We recommend using H-Beam locks for longer beam life.

8. Place 15cm plywood strips on top of the drop head plates.

H-Beam

H-Beam

Plywood 1220x2440x18mm

Column

Tripod

Support plywood150x2440x18mm



9. Fit plywood panels over the remaining surface.

10. When the concrete slab has cured sufficiently the heads can be dropped allowing removal of the plywood panels. The drop heads and 15cm plywood strips remain in place until the concrete has fully set.



A TRADITIONAL SOLUTION FOR SLAB CONSTRUCTION

PZ SAWN TIMBER BEAM SYSTEM

Precision engineered timber beams are at the centre of this ever-popular slab construction method that, when used with any of PZ’s shoring systems and plywood panels, will provide an economical and versatile solution for low labour cost environ-ments. Timber beams can be used as both primary and second-ary beams.

• A wide range of beams offer flexibility and versatility.• Prop heads and clamps are available to accommodate various beam sizes.• Provides a very economical solution in terms of labour costs.• Easy to handle (though not always viable to reuse due to high degradation).



Beam wedge clamps supporting the beam formsSupport: H-Frame scaffold and propPrimary beams: sawn timberSecondary beams: sawn timber Shuttering surface: 27mm 3-ply Floor and beam forms are shuttered at the same time.

Beam wedge clamps are available in 30cm and 40cm widths.

A PROVEN AND HIGHLY RELIABLE SOLUTION

PZ BEAM SYSTEM

PZ’s beam wedge clamps provide a simple, yet efficient way to form reinforced concrete beams in situ. Clamps are attached to an adjustable prop support, and are set at appropriate intervals according to the beam height, length and weight.

Distance table for clamps and props where maximum prop load is less than 1000kg.

Beam heightin cm

Clamp intervalsin cm Prop intervals

in cm

30

35

40

45

50

55

60

100

85

70

60

50

40

30

100

95

90

88

85

83

80

18mm3-ply

27mm3-ply

90

75

60

50

40

30

25115cm 115cm



Used with plywood shuttering, Lateral Support Brackets are a practical solution for shuttering the un-butted edges of a concrete slab or forming the sides of a size-specific beam within a slab (both slab and beam can be poured simultaneously). They can also be used to form the outer edges of a foundation slab.

115cm 115cm 115cm

Deck and beam forms are shuttered at the same time.

PZ LATERAL SUPPORT BRACKETS

Lateral Support Brackets are an invaluable aid to slab construction where extra strength is specified.

Available as standard brackets or heavy-duty brackets (depending of the slab thickness) they are fixed to sawn timber beams or H-Beams at the appropriate spacing. They are very easy to strike when the concrete has set.



THE ALTERNATIVE DECK FORMWORK SOLUTION

PZ WAFFLE AND TROUGH MOULDS

PZ polypropylene waffle and trough moulds are lightweight and hardwearing, allowing easy in-situ positioning and continuous repetitive use — as long as they are handled with care, they can be used over 100 times.

Major benefits include: • Trough moulds provide a one-way span• Waffle moulds provide a two-way span• Two way spanning ribbed slabs can achieve longer spans than traditional flat slabs• The concept allows for reduced concrete volumes• There is a potential for reduction in slab thickness and weight• Designers are able to devise an attractive finish based on mould configurations

The moulds require no nails or screws for fixing, as they are laid directly on a grid of H20 H-Beams supported on one of PZ’s standard support scaffold systems. No sub-surface such as plywood or wood is required.



Two-way in-situ spanning offers greater flexibility for interior planning and design, providing an attractive soffit finish which can be left exposed or painted. All moulds are light in weight and easy to handle. Compared with solid slab and beam floors, savings in steel and concrete can be as great as 60%.

Polypropylene trough moulds are ideal for one-way spanning floors, providing a good industrial finish.



600 X 600 WAFFLE MOULD PROPERTIES

Mould Depthmm

Depth of topping

mm

Total Depthmm

Average rib width

mm

Sectionareacm²

150

Distance of C.G.from top

mmfrom base

mm

Inertia Section modulas

Zt cm³ Zb cm³

Volume of voidper mould

m³ / m²per area of floor

m³ / m²

Self weightkN / m²

Volumeof concrete

m³ / m²

180d1

5050ds

200230D

79103br

418485

A

5266yt

148164yb

1029018954

I

19942859

zt

6931158

zb

1.0410.045

VN

0.1130.124

VN

2.182.65

concrete 25kN/ m²

0.0870.106

cm4

Depth of mould 150 Depth of mould 180

Mould Depthmm

Depth of topping

mm

Total Depthmm

Rib width at base

mm

Sectionareacm²


mmfrom base

mm


Zt cm³ Zb cm³



m³ / m²

Self weightkN / m²

Volumeof concrete

m³ / m²

Average rib width

mm

175

220

270

320

370

d1 ds D BR W br yt yb I zt zb V N V N concrete 25kN/ m²

5075

100

225250275

120151155159

609785959

707685

155174190

241513354644956

326441935109

159919732404

0.053 0.1082.923.554.17

0.1170.1420.167

0.1390.1640.189

0.1670.1920.217

0.1900.2150.240

0.2240.2490.274

3.484.114.73

4.174.805.42

4.765.396.01

5.606.236.85

0.131

0.153

0.180

0.196

0.064

0.075

0.088

0.096

233628223352

339044522

286

430351075864568267157666

467259417063

627480159537

82331041012379

105531334015883

45644472745

2044

6901090567

113494

104560135324167113

155132198769243013

183203220

213234253

243265284

271292312

8792

100

107111117

127130136149153158

703878

1050

801976

1149

94511181288113113021470

167171175

173178182

196202208224230237

120

120

110

110

5075

100

270295320

5075

100

320345375

5075

100

370395420

5075

100

420445470

A


cm4




Mould Depthmm

Depth of topping

mm

Total Depthmm

Sectionareacm²


mmfrom base

mmInertia

Section modulas

Zt cm³ Zb cm³



m³ / m²

Self weightkN / m²

Volumeof concrete

m³ / m²

Average rib width

mm

200

250

300

400

d1 ds D yt yb I zt zb V N V N concrete 25kN/ m²

5075

100

250275300

184189173

710910

1110

768290

174193210

350924749962178

461757936908

201724612961

0.080 0.1253.153.754.40

0.1250.1500.175

0.1520.1770.202

0.1710.1960.221

0.2240.2490.274

3.804.455.05

4.304.905.55

5.606.256.85

0.148

0.179

0.226

0.095

0.115

0.145

296135144109

408747635472

690779198876

638980239458

83521050412323

130171604018861

6069479426

100258

96048122897151574

203062251824301779

205226244

235258277

294318340

9599

106

115117123

156157160

81010101210

91811181318

116213621562

173177182

182186190

200204208

5075

100

300325350

5075

100

350375400

5075

100

450475500

br A

cm4

Mould Depthmm

Depth of topping

mm

Total Depthmm

Sectionareacm²


mmfrom base

mm

InertiaSection modulas

Zt cm³ Zb cm³



m³ / m²

Self weightkN / m²

Volumeof concrete

m³ / m²

Average rib width

mm

225

325

425


5075

100

275300325

172176180

81610401266

838795

192213230

495616567084158

597175488858

258130833659

0.113 0.1393.454.054.65

0.1360.1610.186

0.1830.2080.233

0.2330.2580.283

4.605.205.85

5.856.457.10

0.192

0.242

0.156

0.197

496957496547

82269315

10450

103041294715191

154561934722701

125718159245194449

255029314390374573

253277297

310337360

122123128

165183185

104312681493

131015361761

192197203

207212217

5075

100

375400425

5075

100

475500525

br A

cm4




600 TROUGH MOULD PROPERTIES

Mould Depthmm

Depth of topping

mm

Total Depthmm

Sectionareacm²


mmfrom base

mm


Zt cm³ Zb cm³



m³ / m²

Self weightkN / m²

Volumeof concrete

m³ / m²

Average rib width

mm

225

325

425


5075

100

275300325

159162165

644794944

9499

106

181201219

417705569071460

444456256742

230827713263

0.105 0.1463.233.854.48

0.1290.1540.179

0.1640.1890.214

0.2260.2510.276

4.104.725.35

5.656.286.91

0.199

0.249

0.143

0.179

437550665764

710880869045

76889619

11366

117551437516764

104560132740162540

210410258750308450

239262282

296320341

136138143

179180184

838988

1138

105712071357

171175178

184187190

5075

100

375400425

5075

100

475500525

br A

cm4



ASSEMBLY INSTRUCTIONS – H-BEAM AND RING-LOCK

1. Position base jacks.

4. Secure diagonal braces.3. Fit horizontal ledgers.

5. Attach fork heads to the tops of the standards. 6. Drop primary H-Beams into the fork heads.

2. Fix base collars and standards.



9. Lay plywood panels over the secondary H-Beams.

7. Locate and secure secondary H-Beams in place using H-Beam locks.

8. We recommend using H-Beam locks for longer beam life.



18mm birch plywood

H-Beam

H-Beam fork head jack

Base jack


Ring-Lock standard2.5m

Ring-Lock ledger2m

Ring-Lock ledger1.15m


SHORING WITH RING-LOCK



Ring-Lock connection

Diagonal Ring-Lock connection

H-Beam lock



PZ H-FRAME SUPPORT SYSTEM - MAIN COMPONENTS

Description Size Kgs

H-Frame support scaffold H-Frame support scaffold H-Frame support scaffold H-Frame support scaffold H-Frame support scaffold

120 x 120cm180 x 120cm200 x 120cm220 x 120cm240 x 120cm

13.0019.5020.5021.5023.60

Code

001002003004005

H-FRAME SUPPORT SCAFFOLD


Cross braceCross braceCross braceCross braceCross braceCross brace

110cm175cm210cm214cm225cm244cm

-.--4.324.645.446.16-.--

Code

006A006007008008A009


Base jack 70 70cm long, Ø 40.0 x 3.5mm/ 140 x 140 x 5mm

3.46

Base jack 100 100cm long, Ø 40.0 x 3.5mm/ 140 x 140 x 5mm

4.42

Code

016

017

BASE JACK

CROSS BRACES



PZ PROPS SUPPORT SYSTEM - MAIN COMPONENTS


Prop AProp AProp A

175 - 320cm195 - 360cm230 - 420cm

-.---.---.--

Code

086087088

PROP A


Prop BProp BProp BProp B

175 - 320cm195 - 360cm230 - 420cm270 - 500cm

-.---.---.--

Code

089090091092

PROP B


Prop CProp CProp CProp C

175 - 320cm195 - 360cm230 - 420cm270 - 500cm

-.---.---.--

Code

093094095096

PROP C


Tripod - -.--

Code

097

TRIPOD


Prop AL 355Prop AL 503

1940 - 3550mm3115 - 5030mm

-.---.--

Code

--

PROP AL



PZ CUP-LOCK SUPPORT SYSTEM - MAIN COMPONENTS

CUP-LOCK STANDARD Φ48.3MM X 3MM

Description KgsCode-----

Cup-Lock standard Cup-Lock standardCup-Lock standardCup-Lock standardCup-Lock standard

CL100CL150CL200CL250CL300

Size100cm150cm200cm250cm300cm

CUP-LOCK STANDARD WITH SPIGOTΦ48.3MM X 3MM

Description KgsCode----

Cup-Lock standard Cup-Lock standardCup-Lock standardCup-Lock standardCup-Lock standard

CL100SPCL150SPCL200SPCL250SPCL300SP


DescriptionCodeLedger 500cmLedger 600cmLedger 900cmLedger 1000cmLedger 1200cmLedger 1250cmLedger 1300cmLedger 1500cmLedger 1600cmLedger 1800cmLedger 2000cmLedger 2500cmLedger 3000cm

CL500LCL600LCL900LCL1000LCL1200LCL1250LCL1300LCL1500LCL1600LCL1800LCL2000LCL2500LCL3000L

Size500cm600cm900cm1000cm1200cm1250cm1300cm1500cm1600cm1800cm2000cm2500cm3000cm

CUP-LOCK EXTENSION BRACKET FOR BEAMS

DescriptionCodeCup-Lock extension bracket for beamsCLEXTB

Size

Description KgsCode-----------

Brace for 2m height x 1.5m width Brace for 1m height x 1.5m widthBrace for 2m height x 1.15m widthBrace for 2m height x 0.75m widthBrace for 1m height x 0.75m widthBrace for 2m height x 57.5m widthBrace for 1m height x 57.5m widthBrace for 2m height x 1m widthBrace for 1m height x 1m widthBrace for 2m height x 0.5m widthBrace for 1m height x 0.5m width

CL150B2CL150B1CL115B2CL075B2CL075B1CL575B2CL575B1CL100B1CL100B2CLB0501CLB0502

Size-----------

DescriptionCodeCup-Lock extension bracket right 150cmCup-Lock extension bracket left 150cmCup-Lock extension bracket right 115cmCup-Lock extension bracket left 115cmCup-Lock extension bracket right 100cmCup-Lock extension bracket left 100cmCup-Lock extension bracket right 75cmCup-Lock extension bracket left 75cmCup-Lock extension bracket right 50cmCup-Lock extension bracket left 50cm

CL150ERCL150ELCL115ERCL115ELCL100ERCL100ELCL075ERCL075ELCL050ERCL050EL

Size----------

CUP-LOCK LEDGERS Φ48.3MM X 3MM

CUP-LOCK BRACE Φ48.3MM X 3MM

CUP-LOCK EXTENSION BRACKETS

-



PZ RING-LOCK SUPPORT SYSTEM - MAIN COMPONENTS

Description KgsCode-----

Ring-Lock standard Ring-Lock standardRing-Lock standardRing-Lock standardRing-Lock standard

RL100RL150RL200RL250RL300


RING-LOCK STANDARD WITH SPIGOTΦ48.3MM X 3MM

DescriptionCodeRing-Lock standard with spigot Ring-Lock standard with spigotRing-Lock standard with spigotRing-Lock standard with spigotRing-Lock standard with spigot

CL100SPCL150SPCL200SPCL250SPCL300SP


Description KgsCode-------------


RL500LRL600LRL900LRL1000LRL1200LRL1250LRL1300LRL1500LRL1600LRL1800LRL2000LRL2500LRL3000L

Size500cm600cm900cm1000cm1200cm1250cm1300cm1500cm1600cm1800cm2000cm2500cm3000cm

DescriptionCodeBrace for 2m height x 1.5m width Brace for 1m height x 1.5m widthBrace for 2m height x 1.15m widthBrace for 2m height x 0.75m widthBrace for 1m height x 0.75m widthBrace for 2m height x 57.5m widthBrace for 1m height x 57.5m widthBrace for 2m height x 1m widthBrace for 1m height x 1m widthBrace for 2m height x 0.5m widthBrace for 1m height x 0.5m width

RL150B2RL150B1RL115B2RL075B2RL075B1RL575B2RL575B1RL100B1RL100B2RLB0501RLB0502

Size-----------

RING-LOCK STANDARD Φ48.3MM X 3MM

RING-LOCK LEDGER Φ48.3MM X 3MM

RING-LOCK BRACE Φ48.3MM X 3MM

RING-LOCK HEAD PARTFOR HEAVY DUTY SUPPORT

DescriptionCodeHead part for heavy duty supportRLHEADHD

Size-

Kgs-

RING-LOCK BASE PARTFOR HEAVY DUTY SUPPORT

DescriptionCodeBase part for heavy duty supportRLBASEHD

Size-

Kgs-

DescriptionCodeTwin wedgeRLTWEDGE

Size-

RING-LOCK TWIN WEDGE

Kgs-

DescriptionCodeHeavy duty head jackRLHDHJACK

Size-

RING-LOCK HEAVY DUTY HEAD JACK

Kgs-

DescriptionCodeHeavy duty base jackRLHDBJACK

Size-

RING-LOCK HEAVY DUTY BASE JACK

Kgs-



PZ HANDSET SYSTEM - MAIN COMPONENTS

Description KgsCode---------

Alu-Deck panel Alu-Deck panel Alu-Deck panel Alu-Deck panel Alu-Deck panel Alu-Deck panel Alu-Deck panel Alu-Deck panel Alu-Deck panel

AL001AL002AL003AL004AL005AL006AL007AL008AL009

Size115 x 150cm115 x 90cm115 x 20cm150 x 90cm150 x 60cm150 x 20cm180 x 90cm180 x 60cm180 x 20cm

ALU-DECK PANELS

DescriptionCodeAlu-Deck fork head for props Alu-Deck fork head for H-Frame with nut

AL804PAL804

Size--

ALU-DECK DROP HEAD

DescriptionCodeAlu-Deck drop headAL804DR

Size-

ALU-DECK FORK HEAD

DescriptionCodeAlu-Deck head jackAlu-Deck head jack

--

Size70cm jack Ø 40.0100cm jack Ø 40.0

ALU-DECK HEAD JACK

Kgs--

Kgs--

Kgs-

DescriptionCodeExtension connectorExtension connectorExtension connectorExtension connectorExtension connector

-----

Size60cm 90cm115cm150cm180cm

EXTENSION CONNECTOR

Kgs-----

Description KgsCode---------

Handset panel Handset panel Handset panel Handset panel Handset panel Handset panel Handset panel Handset panel Handset panel

HS001HS002HS003HS004HS005HS006HS007HS008HS009

Size115 x 150cm115 x 90cm115 x 20cm150 x 90cm150 x 60cm150 x 20cm180 x 90cm180 x 60cm180 x 20cm

HANDSET PANELS

DescriptionCodeHandset panel connector “sigma”Handset panel connector “delta”

--

Size--

Kgs3.854.00

DescriptionCodeHandset fork head-

Size-

HANDSET FORK HEAD

Kgs-

DescriptionCodeHandset head with jackHandset head with jack

--

Size70cm long100cm long

HANDSET HEAD WITH JACK

Kgs--

DescriptionCodeHandset timber beam head-

Size-

HANDSET TIMBER BEAM HEAD

Kgs-

HANDSET PANEL CONNECTORS

PZ ALU-DECK SYSTEM - MAIN COMPONENTS



DescriptionCodeHandset drop head

Size-

HANDSET DROP HEAD

Kgs-

DescriptionCode90° extension connectors90° extension connectors90° extension connectors90° extension connectors90° extension connectors90° extension connectors

Size100 x 4 x 4cm115 x 4 x 4cm120 x 4 x 4cm150 x 4 x 4cm270 x 4 x 4cm300 x 4 x 4cm

HANDSET 90O EXTENSION CONNECTORS

Kgs

3.554.084.265.329.5810.65

HS10044HS11544HS12044HS15044HS27044HS30044

Description KgsCode8.7411.2711.5012.1912.6513.3413.8015.1816.5617.9420.7022.5427.14

S20 H-BeamS20 H-BeamS20 H-BeamS20 H-BeamS20 H-BeamS20 H-BeamS20 H-BeamS20 H-BeamS20 H-BeamS20 H-BeamS20 H-BeamS20 H-BeamS20 H-Beam

-------------

Sizex190cmx245cmx250cmx265cmx275cmx290cmx300cmx330cmx360cmx390cmx450cmx490cmx590cm

DescriptionCodeH-Beam connector-

Size-

H-BEAM CONNECTOR

Kgs-

DescriptionCodeH-Beam head jackH-Beam head jack

- Size70cm jack100cm jack

H-BEAM HEAD JACK

Kgs5.106.08

DescriptionCodeH-Beam drop head

- Size-

H-BEAM DROP HEAD

Kgs7.38

-

-

DescriptionCodeH-Beam fork head

- Size-

H-BEAM FORK HEAD

Kgs2.42-

PZ S20 H-BEAM

PZ H-BEAM SYSTEM - MAIN COMPONENTS




Arm bracket 8cmArm bracket 12cm

--

-.---.--

Code

050050A

ARM BRACKET


Timber beam fork head 80 - -.--

Code

100

TIMBER BEAM FORK HEAD


Timber beam fork head 75 - -.--

Code

101

TIMBER BEAM FORK HEAD


Steel beam fork head - -.--

Code

99

STEEL BEAM FORK HEAD


U-head jack 80U-head jack 80U-head jack 110U-head jack 110U-head jack 160U-head jack 160

70cm jack Ø 40.0100cm jack Ø 40.070cm jack Ø 40.0100cm jack Ø 40.070cm jack Ø 40.0100cm jack Ø 40.0

3.354.333.464.443.884.86

Code

010011012013014015

U-HEAD JACKDescription Size Kgs

Fence post for deckRight-angle fence post for deck

--

0.460.76

Code

626627

FENCE POST


Sleeve coupler pressedSleeve coupler forged

Ø 48.3mmØ 48.3mm

1.00-.--

Code

103103A

SLEEVE COUPLER


Swivel coupler pressedSwivel coupler forged

Ø 48.3mmØ 48.3mm

-.---.--

Code

051051A

SWIVEL COUPLER


Half coupler pressedHalf coupler forged

Ø 48.3mmØ 48.3mm

-.---.--

Code

049049A


Right-angle coupler pressedRight-angle coupler forged

Ø 48.3mmØ 48.3mm

-.---.--

Code

050050A

RIGHT-ANGLE COUPLER

HALF COUPLER


Frame connectorFrame connector

Ø 40.0 x 2mmØ 40.0 x 3mm

0.460.76

Code

034034A

FRAME CONNECTOR

PZ SCAFFOLD SYSTEM - MAIN COMPONENTS


T-head jack 75T-head jack 75

70cm jack Ø 40.0100cm jack Ø 40.0

4.085.00

Code

018019

T-HEAD JACK


Swivel jack - -

Code

-

SWIVEL JACK



DescriptionCodeWaffle mouldWaffle mould

--

Size600 x 600 x 150mm600 x 600 x 180mm

WAFFLE MOULD

Kgs--

DescriptionCodeWaffle mouldWaffle mouldWaffle mouldWaffle mouldWaffle mould

-----

Size700 x 700 x 175mm700 x 700 x 220mm700 x 700 x 270mm700 x 700 x 320mm700 x 700 x 320mm

Kgs-----

DescriptionCodeWaffle mouldWaffle mouldWaffle mouldWaffle mould

----

Size800 x 800 x 200mm800 x 800 x 250mm800 x 800 x 300mm800 x 800 x 400mm

Kgs----

DescriptionCodeWaffle mouldWaffle mouldWaffle mould

---

Size900 x 900 x 225mm900 x 900 x 325mm900 x 900 x 425mm

Kgs---

DescriptionCodeTrough mouldTrough mouldTrough mould

---

Size600 x 225mm600 x 325mm600 x 425mm

Kgs---

Description Size Kgs1.0m tube 3.33Ø 48.3 x 3mm1.8m tube 5.99Ø 48.3 x 3mm2.0m tube 6.66Ø 48.3 x 3mm2.2m tube 7.33Ø 48.3 x 3mm2.4m tube 8.00Ø 48.3 x 3mm3.0m tube 10.00Ø 48.3 x 3mm4.0m tube 13.33Ø 48.3 x 3mm4.4m tube 14.52Ø 48.3 x 3mm4.8m tube 15.85Ø 48.3 x 3mm5.4m tube 17.85Ø 48.3 x 3mm6.0m tube 20.00Ø 48.3 x 3mm

TUBECode030070071072073074075076077078079

Description KgsCodeBeam wedge clamp 30 -.---Beam wedge clamp 40 -.---

BEAM WEDGE CLAMPSize--

Description KgsCodeLateral support bracket 50 --

LATERAL SUPPORT BRACKET

Description KgsCodeHeavy duty tie bracket --

HEAVY DUTY TIE BRACKET

PZ WAFFLE MOULDS - MAIN COMPONENTS


Extension bracket 70Extension bracket 90

--

5.106.08

Code

035036

EXTENSION BRACKET



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