qc modular toolholder for small-part machining
TRANSCRIPT
Copyright © 2019 Seco Tools AB - All rights reserved
QC MODULAR TOOLHOLDER FOR SMALL-PART MACHINING
YOUR SAFETY ISOUR TOP PRIORITY
EMERGENCY
EXIT
ALARM ASSEMBLY
POINT
EMERGENCY
NUMBER
PROTECTIVE
EQUIPMENT
PSYCHOLOGICAL
SAFETY*
*Psychological Safety means to include everybody in the meeting (including yourself),
sharing knowledge, listen to other people and confirming their contribution.
AGENDA
Copyright © 2019 Seco Tools AB - All rights reserved
QC – QUICK AND EASY
BENEFITS
CUSTOMER CHALLENGES
JETSTREAM TOOLING®
ASSEMBLE & GUIDANCE
PRODUCT RANGE
QC TOOLHOLDER
QUICK AND EASY
Copyright © 2019 Seco Tools AB - All rights reserved
Copyright © 2019 Seco Tools AB - All rights reserved
QC – QUICK AND EASY
▪ The QC Modular Toolholder ensures
fast insert indexing.
▪ Internal Jetstream Tooling® provides
good chip control and longer tool life.
▪ Insert pocket design enables greater
process security and repeatability for
unmanned production.
BENEFITS
Copyright © 2019 Seco Tools AB - All rights reserved
Copyright © 2019 Seco Tools AB - All rights reserved
▪ Reduces downtime between tool changes for
increased productivity.
▪ Secure single-lock system makes it easy to use.
▪ Tight tolerances on the interface allow for high
repeatability.
▪ Multiple heads fit on a single shank for greater
versatility.
▪ Jetstream Tooling® enables predictable tool life
and increased cutting parameters.
▪ Patented pocket design ensures highest level of
precision.
BENEFITS
CUSTOMER
CHALLENGES
Copyright © 2019 Seco Tools AB - All rights reserved
Copyright © 2019 Seco Tools AB - All rights reserved
CUSTOMER CHALLENGES
▪ Customer Challenge: Tight spacing between tools
and limited access in your sliding head machine
make insert indexing difficult and time
consuming. Assembling coolant hoses also proves
cumbersome in the limited space.
▪ The Seco Solution: With the QC Modular
Toolholder, you can quickly remove both cutting
head and insert as one assembly for fast and easy
indexing outside of the machine while the
toolholder and hose remain mounted.
Copyright © 2019 Seco Tools AB - All rights reserved
CUSTOMER CHALLENGES
▪ Customer Challenge: Erratic chip behaviour
hinders your unmanned small-part machining
operations and causes production stoppages.
▪ The Seco Tools Solution: For maximum tool life
and highly efficient chip control, Seco Tools’ Jetstream Tooling® and Jetstream Tooling® Duo
built into the QC Modular Toolholder offer direct
coolant precisely to the cutting zone.
Copyright © 2019 Seco Tools AB - All rights reserved
CUSTOMER CHALLENGES
▪ Customer Challenge: Workpieces require high-
quality surface finishes and precise component
dimensions.
▪ The Seco Tools Solution: TS2050, with its proven
nanolaminate coating, resists built-up edge and
maintains edge integrity/sharpness to ensure
optimal part quality.
JETSTREAM
TOOLING®
Copyright © 2019 Seco Tools AB - All rights reserved
Copyright © 2019 Seco Tools AB - All rights reserved
JETSTREAM TOOLING®
▪ Jetstream Tooling® delivers high-pressure coolant precisely
to the cutting zone for highly efficient chip management,
extended tool life and superior part surface finishes.
▪ Jetstream Tooling® Duo, available on a selection of cutting
heads, adds a second coolant outlet from the clearance
side and increases the effect of coolant significantly.
▪ Jetstream Tooling® and Jetstream Tooling® Duo
technologies have been incorporated into the QC Modular
Toolholder to optimize chip evacuation and secure
unmanned small-part operations on sliding head machines.
▪ The QC Modular Toolholder allows the square shank with
hose connection to remain in the machine, maintaining the
positioning while the operator changes the head. The
hoses provide the internal channels for Jetstream Tooling®
and eliminate the need for external tubes.
ASSEMBLE &
GUIDANCE
Copyright © 2019 Seco Tools AB - All rights reserved
Copyright © 2019 Seco Tools AB - All rights reserved
ASSEMBLE & GUIDANCE
Jetstream Tooling® – Assembly Instruction for Hoses
▪ Hoses can be assembled from both the side as well as in
the back of the shank.
▪ The thread used for hose connection varies between
different sizes; for a 1616 shank, the 1/8 BSP threads is
used, while the smaller shank sizes use M8*1.0 threads.
▪ All shanks are neutral and can be used for both right
and left QC heads, which means that locking screws and
hose connections will be always be available.
▪ All Jetstream Tooling® accessories may be found in the
Seco Tools Turning Navigator.For personal safety, Jetstream Tooling® should only be used with the machine door in a fully closed position in accordance with general machine safety procedures. Please ensure that the coolant hose is correctly located and fully tightened with all seals in position. The unused coolant hose should be fitted with a blanking plug.
Copyright © 2019 Seco Tools AB - All rights reserved
ASSEMBLE & GUIDANCE
Jetstream Tooling® Duo
▪ Jetstream Tooling® Duo adds a second coolant outlet
from the clearance side for select cutting heads. For
even more versatile machining, the second coolant
outlet may be shut off when needed for specific
applications or to accommodate limited coolant supply.
▪ To shut off the Duo coolant outlet, remove P6SS3X3G
and change to the longer screw, P6SS3X5, available as
an accessory. It is important to also use suitable glue
for sealing the thread, such as Loctite® 270.
▪ Products available with Jetstream Tooling® Duo:
QC16-SCLCR-09JET
QC16-SCLCL-09JET
QC16-SDJCR-11JET
QC16-SDJCL-11JET
Copyright © 2019 Seco Tools AB - All rights reserved
ASSEMBLE & GUIDANCE
Guidance – QC Modular Toolholder
▪ The QC toolholder requires only one screw for
assembly. For precise and safe assembly between the
head and shank, we recommend using a torque of 4.0
Nm (Seco Tools Torque key T00-15P40).
▪ Two different QC head sizes are available in this range,
QC12 and QC16 (same heads for both metric and inch).
▪ QC12 head size can be used for both metric shank
1010 & 1212 and inch shank 0375 & 050.
▪ QC16 head size use shank 1616 for both metric and
inch.
PRODUCT RANGE
Copyright © 2019 Seco Tools AB - All rights reserved
Copyright © 2019 Seco Tools AB - All rights reserved
PRODUCT RANGEQC Toolholder shank
QC-heads
03280749 N1010F-QC12 QC12 size
03280750 N1212F-QC12 QC12 size
03280751 N1616F-QC16 QC16 size
03280752 N0375F-QC12 QC12 size
03280753 N050F-QC12 QC12 size
QC-heads for ISO Turning Inserts ISO/ANSI
03280836 QC12-SCLCR-06JET CC..0602../CC..21.5..
03280839 QC12-SCLCL-06JET CC..0602../CC..21.5..
03280754 QC12-SCLCR-09JET CC..09T3../CC..32.5..
03280755 QC12-SCLCL-09JET CC..09T3../CC..32.5..
03280756 QC16-SCLCR-09JET CC..09T3../CC..32.5..
03280757 QC16-SCLCL-09JET CC..09T3../CC..32.5..
03280758 QC12-SDJCR-07JET DC..0702../DC..21.5..
03280759 QC12-SDJCL-07JET DC..0702../DC..21.5..
03280760 QC12-SDJCR-11JET DC..11T3../DC..32.5..
03280761 QC12-SDJCL-11JET DC..11T3../DC..32.5..
03280762 QC16-SDJCR-11JET DC..11T3../DC..32.5..
03280763 QC16-SDJCL-11JET DC..11T3../DC..32.5..
03280764 QC12-SVJBR-11JET VB..1102../VB..21.5..
03280765 QC12-SVJBL-11JET VB..1102../VB..21.5..
03280766 QC16-SVJBR-11JET VB..1102../VB..21.5..
03280767 QC16-SVJBL-11JET VB..1102../VB..21.5..
QC-heads for MDT Inserts
03280768 QC12-CFOR-1902RBJET LC..1902..
03280769 QC12-CFOL-1902RBJET LC..1902..
03280770 QC16-CFOR-1902RBJET LC..1902..
03280771 QC16-CFOL-1902RBJET LC..1902..
QC-heads for Threading Inserts
03280772 QC12-PER-16HDJET 16ER..
03280773 QC12-PEL-16HDJET 16EL..
03280774 QC16-PER-16HDJET 16ER..
03280775 QC16-PEL-16HDJET 16EL..
03280772 QC12-PER-16HDJET 16ER..
QC-heads for Parting-off Blade
03280776 QC12-R150.10-15JETI 150.10A-15..
03280777 QC12-L150.10-15JETI 150.10A-15..
03280778 QC16-R150.10-15JETI 150.10A-15..
03280779 QC16-L150.10-15JETI 150.10A-15..
03280776 QC12-R150.10-15JETI 150.10A-15..
Copyright © 2019 Seco Tools AB - All rights reserved
NEW INSERT IN GRADE TS2050 MADE FOR SMALL-PART MACHINING
GPN ISO Designation ANSI Designation Grade
03280808 CCGT060202F-AL CCGT21.50.5F-AL TS2050
03280809 CCGT060204F-AL CCGT21.51F-AL TS2050
03280805 CCGT060201-MF2 CCGT21.50-MF2 TS2050
03280806 CCGT060202-MF2 CCGT21.50.5-MF2 TS2050
03280807 CCGT060204-MF2 CCGT21.51-MF2 TS2050
03280814 CCGT09T302F-AL CCGT32.50.5F-AL TS2050
03259417 CCGT09T304F-AL CCGT32.51F-AL TS2050
03280810 CCGT09T3005-F1 CCGT32.50.0-F1 TS2050
03280811 CCGT09T301-F1 CCGT32.50-F1 TS2050
03280812 CCGT09T302-F1 CCGT32.50.5-F1 TS2050
03280813 CCGT09T304-F1 CCGT32.51-F1 TS2050
03280817 DCGT0702005F-AL DCGT21.50.0F-AL TS2050
03280818 DCGT070201F-AL DCGT21.50F-AL TS2050
03133418 DCGT070202F-AL DCGT21.50.5F-AL TS2050
03280819 DCGT070204F-AL DCGT21.51F-AL TS2050
03280815 DCGT070201-MF2 DCGT21.50-MF2 TS2050
03280816 DCGT070202-MF2 DCGT21.50.5-MF2 TS2050
03280820 DCGT11T301-MF2 DCGT32.50-MF2 TS2050
03280821 DCGT11T302-MF2 DCGT32.50.5-MF2 TS2050
03280822 DCGT11T304-MF2 DCGT32.51-MF2 TS2050
03280822 DCGT11T304-MF2 DCGT32.51-MF2 TS2050
INSERT RANGE
GPN ISO Designation ANSI Designation Grade
03280823 TCGT090202F-AL TCGT1.81.50.5F-AL TS2050
03280824 TCGT090204F-AL TCGT1.81.51F-AL TS2050
03280825 TCGT110202F-AL TCGT21.50.5F-AL TS2050
03280826 TCGT110204F-AL TCGT21.51F-AL TS2050
03280827 VBGT110201-MF2 VBGT21.50-MF2 TS2050
03280828 VBGT110202-MF2 VBGT21.50.5-MF2 TS2050
03280829 VBGT110204-MF2 VBGT21.51-MF2 TS2050
03071369 VCGT110302F-AL VCGT220.5F-AL TS2050
03280830 VCGT110304F-AL VCGT221F-AL TS2050
Copyright © 2019 Seco Tools AB - All rights reserved
THANK YOU!