quality and automation in compositesimages.jeccomposites.com/jw17/presentations/5.braiding...quality...
TRANSCRIPT
Quality and Automationin Composites
Flexibility in 3D digitalization and defect detectionprovide economic hedge for composite production
Apodius GmbH
2
Hexagon AB
Head offices in Stockholm and
London Shares listed on NASDAQ OMX
StockholmMore than
16 000 employees in 46 countries
8%long-term
growth
11%of net sales
invested in R&D above
3 200Active
patents
More than
5 000 employees inHexagon MI
€3.0bnNet sales
3
Western Europe
26%Sales
Eastern Europe, Middle East, Africa
6%Sales
China
33%Sales
Asia pacific (except China)
7%Sales
Truly global and innovation-focused
100+ distribution partners
11% of net sales invested in R&D
Reached €1bn+Net sales in LTM
500+ software developers & engineers
North America
24%Sales
Central and southAmerica
4%Sales5000+
employees
Production facilitiesCustomers & demo centers
4
Entered the industry, Invest in Software
Articulated Arms added to the portfolio
Good-Better-Best more portable technologies
Multi-sensor production
software
2001
2002-2004
2005-2008
2009-2013
2014-2016
Hexagon Manufacturing Intelligence
Evolving through brands & technology
5
Quality inspection systems ‘Sensing’the as-built for fast and reliable feedback on 3D geometries and surface.
Data management and engineering SW, ‘Thinking’quality and productivity.
Manufacturing SW directly impacting the process, to transform actionable information into… ‘Acting’
QUALITY DRIVES
PRODUCTIVITY
Hexagon‘s vision
6
Apodius Vision SystemsProduct lifecycle
Apodius 2D
Apodius 3D
Pioneerprojects
Innovation pipeline
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Integrated manufacturing metrology
Mean
Mean
FOCUS ON PROCESS – Online collection of quality characteristics
FOCUS ON PRODUCTION – Closing of control loops
8
Production processFiber-reinforced plastics (FRP)
Pre-cut Preforming Sewing Handling
Raw material Fiber Semi-finished textile
Resinating Mold removingFinal assembly Final testing
1
2
3
Curing
9
Material specification
Final partDry textiles Prepreg
Main focus
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Apodius Vision System 2DLocal measurement of fiber orientation and defect detection
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Apodius Vision System 2DLocal measurement of fiber orientation and defect detection
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Innovation PipelineDefect Detection
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Innovation Pipeline
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AUTOMATION OF MANUAL VISUAL INSPECTION
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Statistic Process ControlAVS 2D within the braiding process: Preform-stage
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AVS Warenschau
Statistic Process ControlAVS 2D within the braiding process: Final part
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Statistic Process ControlAVS 2D within the preforming process: Preform-stage and final part
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Apodius Vision System 3D HP-C-V3D
• Fast and flexible acquisition ofcomponent’s main features:• Geometry• Surface/ texture• Fiber orientation and defect detection
• Feedback for componentsimulation and design
• Plugin and interfaces forstrength calculation
Verification of the entire component
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Apodius Vision System 3DVerification of the entire component
Link to Video.
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Apodius Vision System 3D Robot
• Automatic acquisition ofcomponent’s main features:• Geometry• Surface/ texture• Fiber orientation and defect detection
• Feedback for componentsimulation and design
• Plugin and interfaces forstrength calculation
Verification of the entire component
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• Automatic acquisition ofcomponent’s main features:• Geometry• Surface/ texture• Fiber orientation and defect detection
• Feedback for componentsimulation and design
• Plugin and interfaces forstrength calculation
Apodius Vision System 3D RobotVerification of the entire component
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Apodius Vision System 3DPart geometry, texture, orientations and defects
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Apodius Vision System 3DCompletely digitalised part – defect: fold
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Apodius Vision System 3DCompletely digitalised part – defect: fold
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Apodius Vision System 3DCompletely digitalised part – defect: fold
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Comparison of model and measured data
• The difference between simulated and measured fiber orientations is shown by arrows and colours
0° Difference
25° or more difference
Simulation Apodius Diff. Apodius and Simulation
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Mapping of the measured data onto the model
• Simulated and measured orientations are displayed simultaneously• Color code indicates difference between these orientations
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Thank you