quality people, quality products maxi-mixer · 2016. 2. 12. · quality people, quality products...

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QUALITY PEOPLE, QUALITY PRODUCTS Sioux Automation Center, Inc.• 877 1st Ave NW • Sioux Center, IA 51250 PH: (712-722-1488) • Toll Free: 1-866-722-1488 www.siouxautomation.com ASSEMBLY CALIBRATION OPERATION REPLACEMENT PARTS READ COMPLETE MANUAL CAREFULLY BEFORE ATTEMPTING OPERATION. 07/25/08 VM600001, Rev - MAXI-MIXER 3026V TRAILER OPERATORS MANUAL

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Page 1: QUALITY PEOPLE, QUALITY PRODUCTS MAXI-MIXER · 2016. 2. 12. · QUALITY PEOPLE, QUALITY PRODUCTS Sioux Automation Center, Inc.• 877 1st Ave NW • Sioux Center, IA 51250 PH: (712-722-1488)

QUALITY PEOPLE, QUALITY PRODUCTS

Sioux Automation Center, Inc.• 877 1st Ave NW • Sioux Center, IA 51250PH: (712-722-1488) • Toll Free: 1-866-722-1488

www.siouxautomation.com

ASSEMBLYCALIBRATIONOPERATIONREPLACEMENT PARTS

READ COMPLETE MANUAL CAREFULLYBEFORE ATTEMPTING OPERATION.

07/25/08VM600001,

Rev -

MAXI-MIXER3026V TRAILER

OPERATORS MANUAL

Page 2: QUALITY PEOPLE, QUALITY PRODUCTS MAXI-MIXER · 2016. 2. 12. · QUALITY PEOPLE, QUALITY PRODUCTS Sioux Automation Center, Inc.• 877 1st Ave NW • Sioux Center, IA 51250 PH: (712-722-1488)
Page 3: QUALITY PEOPLE, QUALITY PRODUCTS MAXI-MIXER · 2016. 2. 12. · QUALITY PEOPLE, QUALITY PRODUCTS Sioux Automation Center, Inc.• 877 1st Ave NW • Sioux Center, IA 51250 PH: (712-722-1488)

Page �

Table of Contents General Information ................................................................................................................................................ 4 Safety , Signal Words.............................................................................................................................................. 5 Equipment Safety Guidelines .................................................................................................................................. 6 Lighting and Marking ............................................................................................................................................... 6 Safety Sign Care ..................................................................................................................................................... 6 Tire Safety ............................................................................................................................................................... 7 Before Operation ..................................................................................................................................................... 7 During Operation ....................................................................................................................................................8-9 Following Operation ................................................................................................................................................ 9 Highway and Transport Operations ......................................................................................................................9-10 Performing Maintenance ........................................................................................................................................ 10 Bolt Torque ............................................................................................................................................................. 11 PTO Horsepower Requirements ............................................................................................................................ 12 Drawbar Attaching System ..................................................................................................................................... 12 Hydraulic System ................................................................................................................................................... 12 Mixer Setup ............................................................................................................................................................ 12 Mixer Operation ...................................................................................................................................................1�-18 Inspections and Adjustments ...............................................................................................................................19-20 Lubrication Schedule ............................................................................................................................................. 21 Decal Location ....................................................................................................................................................... 22 Planetary Notes ...................................................................................................................................................2�-24 Subframe Assembly ............................................................................................................................................... 25 Box & Auger Assembly ........................................................................................................................................... 26 Flat Conveyor Assembly ........................................................................................................................................ 27 Flip Up ConveyorAssembly .................................................................................................................................... 28 Hydraulic Breakdown VM900067 (4 hoses to tractor) .......................................................................................................................... 29 VM900069 (6 hoses to tractor) .......................................................................................................................... 29 VM900070 (4 hoses to tractor - series plumbed) ............................................................................................... �0 VM900071 (2 hoses to tractor) .......................................................................................................................... �0 Driveline Breakdown ............................................................................................................................................�1-�2 Switchbox Assembly � Bank Valve Switchbox ..................................................................................................................................... �� GeneralSpecifications ........................................................................................................................................... �� Notes ...................................................................................................................................................................... �4 Warranty ................................................................................................................................................................. �5

Page 4: QUALITY PEOPLE, QUALITY PRODUCTS MAXI-MIXER · 2016. 2. 12. · QUALITY PEOPLE, QUALITY PRODUCTS Sioux Automation Center, Inc.• 877 1st Ave NW • Sioux Center, IA 51250 PH: (712-722-1488)

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GENERAL INFORMATION1. Unless otherwise specified, high-strength (grade 5)

(� radial-line head markings) hex head bolts are used throughout assembly of this piece of equipment.

2. Whenever terms “LEFT” and “RIGHT” are used in this manual it means from a position behind wagon box and facing forward.

�. When placing a parts order, refer to this manual for proper part numbers and place order by PART NO. and DESCRIPTION.

4. Read assembly instructions carefully. Study assembly procedures and all illustrations before you begin

assembly. Note which parts are used in each step. This unit must be assembled in proper sequence or complica-tions will result.

WARNING: TO AvOID PERSONAL INjuRy OR DEATH, ObSERvE FOLLOWING INSTRuCTIONS:

Never overload wagon. Rating of gear or rating of tires, whichever is less.

Ensure that anybody present is clear before applying power to any machinery used in conjunc-tion with wagon box or when moving box.

Never allow anyone in, near, or on mixing chamber during mixing, transporting, or unloading of feed.

Do not exceed 20 miles per hour when towing wagon.

ThankyouforpurchasingaMaxi-MixerWagon.Wefeelyouhavemadeawisechoiceandhopeyouarecompletelysatisfiedwithyournewpieceofequipment.YournewMaxi-MixerWagonisadurable,efficientandeasytouseunit.Propercareanduse will result in many years of service.

INTRODuCTION

Page 5: QUALITY PEOPLE, QUALITY PRODUCTS MAXI-MIXER · 2016. 2. 12. · QUALITY PEOPLE, QUALITY PRODUCTS Sioux Automation Center, Inc.• 877 1st Ave NW • Sioux Center, IA 51250 PH: (712-722-1488)

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SAFETy

TAKE NOTE! THIS SAFETy ALERT SyMbOL FOuND THROuGHOuT THISMANuAL IS uSED TO CALL yOuR ATTENTION TO INSTRuCTIONS INvOLvING yOuR

PERSONAL SAFETy AND SAFETy OF OTHERS. FAILuRE TO FOLLOW THESE INSTRuCTIONS CAN RESuLT IN INjuRy OR DEATH!

THIS SyMbOL MEANS

ATTENTION

bECOME ALERT

yOuR SAFETy IS INvOLvED!

SIGNAL WORDS Note: use of following signal words DANGER, WARNING, and CAuTION with safety messages. Appropriate signal word for each has been selected using following guidelines:

DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in serious injury or death. This signal word is to be limited to most extreme situations typically for machine components which, for functional purposes, cannot be guarded.

wARNING: Indicates a potentially hazardous situation that, if not avoided, could result in serious injury or death, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.

CAUTION: Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

If you have questions not answered in this manual , require additional copies, or if your manual is damaged, please contact your dealer or Sioux Automation Center Inc., 877 1st Ave NW, Sioux Center, IA 51250, ph: (712) 722-1488 or

Toll Free: 1-866-722-1488, Fax: (712) 722-1487 http://www.siouxautomation.com

Page 6: QUALITY PEOPLE, QUALITY PRODUCTS MAXI-MIXER · 2016. 2. 12. · QUALITY PEOPLE, QUALITY PRODUCTS Sioux Automation Center, Inc.• 877 1st Ave NW • Sioux Center, IA 51250 PH: (712-722-1488)

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SAFETY...YOU CAN LIvE wITh ITEQUIPmENT SAFETY GUIDELINES

Every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section. To avoid personal injury, study the following precautions and insist those working with you, or you yourself, follow them.

In order to provide a better view, certain illustrations in this manual may show an assembly with a safety shield removed. However, equipment should never be operated in this condition. Keep all shields in place. If shield removal becomes necessary for repairs, replace shield prior to use.

Replace any caution, warning, danger or instruction safety decal that is not readable or is missing. Location of such decals is indicated in this booklet.

Donotattempttooperatethisequipmentundertheinfluenceofalcoholordrugs.

Review safety instructions with all users annually.

Operator should be a responsible adult. DO NOT ALLOw PERSONS TO OPERATE OR ASSEmbLE ThIS UNIT UNTIL ThEY hAvE DEvELOPED A ThOROUGh UNDERSTANDING OF SAFETY PRECAUTIONS AND hOw IT wORkS.

To prevent injury or death, use a tractor equipped with a roll over protective system (ROPS). Do not paint over, remove, or deface any safety signs or warning decals on your equipment. Observe all safety signs and practice instructions on them.

Never exceed limits of a piece of machinery. If its ability to do a job, or to do so safely is in question DON’T TRY IT.

LIGhTING AND mARkINGIt is the responsibility of customer to know lighting and marking requirements of local highway authorities and to install and maintain equipment to provide compliance with regulations. Add extra lights when transporting at night or during periods of limited visibility.

Lighting kits are available from your dealer or from manufacturer.

SAFETY SIGN CARE• Keep safety signs clean and legible at all times.

• Replace safety signs that are missing or have become illegible.

• Replaced parts that displayed safety signs should also display current safety signs.

• Safety signs are available from your distributor, dealer parts department, or factory.

how to install safety signs:

• Be sure that installation area is clean and dry.

• Decide on exact position before you remove backing paper.

• Remove smallest portion of split backing paper. • Aligndecaloverspecifiedareaandcarefullypresssmallportionwithexposedstickybackinginplace.

• Slowly peel back remaining paper and carefully smooth remaining portion of decal into place.

• Small air pockets can be pierced with a pin and smoothed out using piece of decal backing paper.

Page 7: QUALITY PEOPLE, QUALITY PRODUCTS MAXI-MIXER · 2016. 2. 12. · QUALITY PEOPLE, QUALITY PRODUCTS Sioux Automation Center, Inc.• 877 1st Ave NW • Sioux Center, IA 51250 PH: (712-722-1488)

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TIRE SAFETY

• Failure to follow proper procedures when mounting a tire on a rim can produce an explosion which may result in a serious injury or death.

• Do not attempt to mount a tire unless you have proper equipment and experience to do job.

• Inflatingorservicingtirescanbedangerous.Wheneverpossible,trainedpersonnelshouldbecalledto service and/or mount tires.

• Always order and install tires and wheels with appropriate type and load capacity to meet or exceed anticipated weight to be placed on the equipment.

REmEmbER

Your best assurance against accidents is a careful and responsible operator. If there is any portion of this manual or function you do not understand, contact your local authorized dealer or manufacturer.

bEFORE OPERATION:

• Carefully study and understand this manual.

• Donotwearloose-fittingclothingwhichmaycatchinmovingparts.

• Always wear protective clothing and substantial shoes.

• It is recommended that suitable hearing and eye protection be worn.

• Operatormaycomeincontactwithcertainmaterialswhichmayrequirespecificsafetyequipmentrelativeto handling of such materials.

• Keepwheelandlugnutstightenedtospecifiedtorque.

• Assurethatagriculturalimplementtiresareinflatedevenly.

• Give unit a visual inspection for any loose bolts, worn parts, or cracked welds, and make necessary repairs. Follow maintenance safety instructions included in this manual.

• Be sure there are no tools lying on or in equipment

• Do not use unit until you are sure that area is clear, especially around children and animals.

• Don’t hurry learning process or take unit for granted. Ease into it and become familiar with your new equipment.

• Practice operation of your equipment and its attachments. Completely familiarize yourself and other operators with its operation before using.

• Make sure that brakes are evenly adjusted (if equipped with brakes).

• Use a tractor equipped with Roll Over Protection System (ROPS) and fasten your seat belt prior to starting the engine.

• Manufacturer does not recommend usage of a tractor with the ROPS removed.

• Move tractor wheels to widest recommended settings to increase stability.

• Do not allow anyone to stand between tongue or hitch and towing vehicle when backing up to equipment.

Page 8: QUALITY PEOPLE, QUALITY PRODUCTS MAXI-MIXER · 2016. 2. 12. · QUALITY PEOPLE, QUALITY PRODUCTS Sioux Automation Center, Inc.• 877 1st Ave NW • Sioux Center, IA 51250 PH: (712-722-1488)

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DURING OPERATION• Beware of bystanders, PARTICULARLY ChILDREN! Always look around to make sure that it is safe to start engine of towing vehicle or move unit. This is particularly important with higher noise levels and quiet cabs, as you may not hear people shouting.

• NO PASSENGERS ALLOwED- Do not carry passengers anywhere on or in tractor or equipment.

• Keep hands and clothing clear of moving parts.

• Do not clean, lubricate, or adjust your equipment while it is moving.

• When halting operation, even periodically, set tractor or towing vehicles brakes, disengage PTO, shut off engine, and remove ignition key.

• Be especially observant of operating area and terrain. Watch for holes, rocks, or other hidden hazards. Always inspect area prior to operation.

- DO NOT operate near edge of drop-off or banks.

- DO NOT operate on steep slopes as overturn may result.

- Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.

• Pickthemostlevelpossibleroutewhentransportingacrossfields.Avoidedgesofditches,gullies,andsteep hillsides.

• Be extra careful when working on inclines.

• Maneuver tractor or towing vehicle at safe speeds.

• Avoid overhead wires or other obstacles. Contact with overhead lines could cause serious injury or death.

• Avoid loose gravel, rocks, and holes; they can be dangerous for equipment operation or movement.

• Allow for unit length when making turns.

• Do not walk or work under raised components or attachments unless securely positioned and blocked.

• Keep all bystanders, pets, and livestock clear of work area.

• Operate towing vehicle from operators seat only.

• Never stand alongside of unit with engine running or attempt to start engine and/or operate machine while standing alongside of unit.

• Never leave running equipment unattended.

• As a precaution, always recheck hardware on equipment following every 100 hours of operation. Correct all problems. Follow maintenance safety procedures.

• Never hand feed materials into mixer while it is running. Rotating augers inside mixer may not be visible from the loading point, and may cut or grab hands, clothing, or material being loaded, causing severe injury. Always stop tractor engine before hand loading materials.

• Nonotallowoperationofthisunitbyinexperiencedorunqualifiedpeople.Keepallunqualifiedpeopleaway from mixer during operation. Operators of this unit must be alert and use good judgement at all times. Operator should not climb on ladder or any part of the mixer when loading, mixing, or discharging material.

• Be sure the inside of the mixer is clear of any obstruction before operating.

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• Use caution when working around the discharge area. Stay clear of power chute & slide tray. These are controlled from the tractor and could operate without warning, creating pinch points which could cause severe injury or death. Always stop tractor engine and remove PTO drive line & hydraulic hoses before working close to discharge area.

• Never attempt to release jammed materials or clean materials from any area of the mixer or discharge chute with outstoppingengineandremovingdrivelinefirst.Movingpartscanbehiddenbymaterials,andstoppedparts can start unexpectedly, causing severe injury. Always stop tractor engine and remove PTO drive line before attempted to remove jammed material or to clean.

• Never put arms or feet inside unit, power chute, or discharge door opening, nor climb on or in the mixer while it is running. NEVER allow anyone to position themselves over or near the top of the mixer while it is running. Rotating augers, and sprockets can grab clothing or create pinch points which can cause severe injury or death to the operator or bystanders. Always stop tractor engine and remove the PTO drive line so that the mixer can not be accidentally turned on while inspecting, servicing, repairing, or cleaning the mixer.

• Following operation, or when unhitching, stop tractor or towing vehicle, set brakes, shut off engine and remove ignition key.

• Store unit in an area away from human activity.

• Do not park equipment where it will be exposed to livestock for long periods of time. Damage and livestock injury could result.

• Do not permit children to play on or around stored unit.

• Make sure all parked machines are on a hard, level surface and engage all safety devices.

• Wheel chocks may be needed to prevent unit from rolling.

FOLLOwING OPERATION

hIGhwAY AND TRANSPORT OPERATIONSSAFETY ChAINS: If equipment is going to be transported on a public highway, always follow state and local regulations regarding safety chains and auxiliary lighting. Be sure to check with local law enforcement agen-cies for your own particular regulations. If required safety chains should be obtained and installed. Only safety chains (not elastic or nylon/plastic tow straps) should be used to retain connection between towing and towed machines in event of separation of primary attaching system. Use a high strength, appropriately sized hitch pin with a mechanical retainer and attach safety chains. Criss-cross chains under tongue and secure to draw bar cage, mounting loops, or bumper frame.

• Adopt safe driving practices:

- Keep brake pedals latched together at all times. NEvER USE INDEPENDENT bRAkING wITh mAChINE IN TOw, LOSS OF CONTROL AND/OR UPSET OF UNIT CAN RESULT.

- Always drive at a safe speed relative to local conditions, ensure that your speed is low enough for an emergency stop. Keep speed to a minimum.

- Reduce speed prior to turns to avoid risk of overturning.

- Always keep tractor or towing vehicle in gear to provide engine braking when going downhill. Do not coast.

- Do not drink and drive!

Comply with state and local laws governing highway safety and movement of farm machinery on public roads.

Useapprovedaccessorylighting,flagsandnecessarywarningdevicestoprotectoperatorsofothervehiclesonhighway during transport. Various safety lights and devices are available from your dealer.

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Useofflashingamberlightsisacceptableinmostlocalities.However,somelocalitiesprohibittheiruse.Locallawsshould be checked for all highway lighting and marking requirements.

Whendrivingtractorandequipmentonroadunder20m.p.h.(40kph)atnightorduringday,useflashingamberwarninglightsandaslowmovingvehicle(SMV)identificationemblem.

Planyourroutetoavoidheavytraffic.

Beasafeandcourteousdriver.Alwaysyieldtooncomingtrafficinallsituations,includingnarrowbridges,inter-sections, etc.

Be observant of bridge load ratings. Do not cross bridges rated lower than gross weight at which you are operat-ing.

Watch for obstructions overhead and side to side while transporting.

Always operate equipment in a position to provide maximum visibility. Make allowances for increased length and weight of equipment when making turns, stopping unit, etc.

Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.

Make sure there is plenty of ventilation. Never operate engine of towing vehicle in a closed building. Exhaust fumes may cause asphyxiation.

Before working on this machine, stop towing vehicle, set brakes, shut off engine and remove ignition key.

Always use safety support and block wheels. Never use a jack to support machine.

Always use proper tools or equipment for job at hand.

Use extreme caution when making adjustments.

Follow torque chart in this manual when tightening bolts and nuts.

Never use your hands to locate a hydraulic leak on attachments. Use a small piece of cardboard or wood. Hydraulic fluidescapingunderpressurecanpenetrateskin.

Openingsinskinandminorcutsaresusceptibletoinfectionfromhydraulicfluid.without immediate medi-cal treatment, serious infection and reactions can occur.

When disconnecting hydraulic lines, shut off hydraulic supply and relieve all hydraulic pressure.

Replace all shields and guards after servicing and before moving.

After servicing, be sure all tools, parts and service equipment are removed.

Do not allow grease or oil to build up on any steps or platform.

When replacing bolts, refer to owners manual.

Refertobolttorquechartforheadidentificationmarking.

Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement partsmustbeusedtorestoreyourequipmenttooriginalspecifications.Manufacturerwillnotclaimresponsibilityfor use of unapproved parts or accessories and other damages as a result of their use.

If equipment has been altered in any way from original design, manufacturer does not accept any liability for injury or warranty.

Afireextinguisherandfirstaidkitshouldbekeptreadilyaccessiblewhileperformingmaintenanceonthisequip-ment.

PERFORmING mAINTENANCE

Page 11: QUALITY PEOPLE, QUALITY PRODUCTS MAXI-MIXER · 2016. 2. 12. · QUALITY PEOPLE, QUALITY PRODUCTS Sioux Automation Center, Inc.• 877 1st Ave NW • Sioux Center, IA 51250 PH: (712-722-1488)

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bOLT TORQUE TORQUE DATA FOR STANDARD NUTS, bOLTS, AND CAP SCREwS.

Tightenallboltstotorquesspecifiedinchartunlessotherwisenoted.Checktightnessofboltsperiodically,usingbolt chart as guide. Replace hardware with same grade bolt.

NOTE:Unlessotherwisespecified,high-strengthGrade5hexboltsareusedthroughoutassemblyofequipment.

bolt Torque for Standard bolts * GRADE 2 GRADE 5 GRADE 8 “A” lb-ft (N.m) lb-ft (N.m) lb-ft (N.m) 1/4” 6 (8) 9 (12) 12 (16) 5/16” 10 (1�) 18 (25) 25 (�5) �/8” 20 (27) �0 (40) 45 (60) 7/16” �0 (40) 50 (70) 80 (110) 1/2” 45 (60) 75 (100) 115 (155) 9/16” 70 (95) 115 (155) 165 (220) 5/8” 95 (1�0) 150 (200) 225 (�00) �/4” 165 (225) 290 (�90) 400 (540) 7/8” 170 (2�0) 420 (570) 650 (880) 1” 225 (�00) 6�0 (850) 970 (1�10)

Torque figures indicated are valid for non-greased or non-oiled threads and heads unless otherwisespecified.Therefore,donotgreaseor oil bolts or cap screws unless otherwise specifiedinthismanual.Whenusinglockingelements, increase torque values by 5%.

* GRADE or CLASS value for bolts and cap screwsareidentifiedbytheirheadmarkings.

Torque Specifications

CLASS 8.8 CLASS 9.8 CLASS 10.9 “A” lb-ft (N.m) lb-ft (N.m) lb-ft (N.m) 6 9 (1�) 10 (14) 1� (17) 7 15 (21) 18 (24) 21 (29) 8 2� (�1) 25 (�4) �1 (42) 10 45 (61) 50 (68) 61 (8�) 12 78 (106) 88 (118) 106 (144) 14 125 (169) 140 (189) 170 (2�0) 16 194 (26�) 216 (29�) 26� (�57) 18 268 (�6�) -- -- �64 (49�) 20 �78 (51�) -- -- 515 (689) 22 516 (699) -- -- 702 (952) 24 654 (886) -- -- 890 (1206)

bolt Torque for metric bolts *

GRADE-2 GRADE-5 GRADE-8

8.8 10.99.8

CLASS 8.8 CLASS 9.8 CLASS 10.9

Page 12: QUALITY PEOPLE, QUALITY PRODUCTS MAXI-MIXER · 2016. 2. 12. · QUALITY PEOPLE, QUALITY PRODUCTS Sioux Automation Center, Inc.• 877 1st Ave NW • Sioux Center, IA 51250 PH: (712-722-1488)

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PTO hORSEPOwER REQUIREmENTSPTO horsepower requirements are based on most normal dairy or beef rations. Horsepower requirements may vary depending on the ration or material to be mixed.

Refer to tractor weight requirements for these recommendations and transporting safety precautions for ad-ditional tractor and towing requirements.

DRAw bAR ATTAChING SYSTEmAdjust tractor draw bar and/or the mixer clevis hitch so that the mixer is approximately level. The top of the draw bar should be 8”-12” below the tractor PTO shaft. Adjust the draw bar horizontally so that the hitch pin hole is 14”-16” behind the tractor PTO and the draw bar is centered and locked into place.

A hitch pin with a minimum of 1” diameter with a retainer pin is recommended for �026V, �0�9V mixer. A 1-5/16” diameter hitch pin with a retainer pin is recommended for �055V, �065V, �085V, �115V, & �155V.

hYDRAULIC SYSTEmDual hydraulic outlets are required for operating the door and either the slide tray or the conveyor. If your trac-tor has only a single set of ports, then the � bank valve option should be ordered. On units with the conveyor option,theconveyorlifthosesmaybedifficulttoconnectduetothechuteweightontheliftcylinder.Liftweightoff chute cylinder to connect hoses. Tractor hydraulic system requirements are 6 GPM @ 1500 PSI when a slide tray is used, 15 GPM @2000 PSI when a power conveyor is used.

mIxER SETUP

Check for proper assembly, adjustment, and lubrication. Check to see that there is adequate oil in the oil bath. If power chute is used, oil the roller chains. Check all bolt and set screws are tight.

Be sure all shields are properly in place.

Check for and remove any foreign objects in the mixer hopper and discharge opening.

Check to see that drain plugs are installed and the door is closed.

Be sure no one is inside the mixer.

• Test run the mixer.• Make sure mixer is empty, then start the mixer.•RunforatleastfiveminutesatratedPTORPM.• Raise and lower the door and operate the conveyor/slide tray several times.• Disengage the mixer and turn off the tractor engine and remove drive line.• Check the mixer drive components to be sure they are not abnormally hot.

If any of these items are not running as indicated, immediately repair or contact your service representative.

mIxER RUN-IN

To adjust the height of the lift conveyor, install cylinder stops as required. For best performance, the unloading height should be set at the lowest height possible. The discharge tip-off on the conveyor should be adjusted for correct magnet and discharge angle. Remove or loosen the upper bolts, pivot the tip off to the desired angles and reinstall or retighten all bolts.

LIFT CONvEYOR ADjUSTmENT (OPTIONAL)

Toavoidpersonalinjury:Thehopperfloormaybeslipperyandtheaugercanspinunexpectedlywhensteppedon. Use caution when stepping or standing inside the unit, place a protective cover over the auger knives when work inside the box is required.

Page 13: QUALITY PEOPLE, QUALITY PRODUCTS MAXI-MIXER · 2016. 2. 12. · QUALITY PEOPLE, QUALITY PRODUCTS Sioux Automation Center, Inc.• 877 1st Ave NW • Sioux Center, IA 51250 PH: (712-722-1488)

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mIxER OPERATION

Always refer to Equipment Safety Guidelines & Before Operation sections of this manual before operating this mixer.

The Maxi-Mixer was designed for blending dairy and beef rations. Most commonly used ingredients, including limited amounts of dry stem hay, can be mixed quickly and uniformly in this mixer. If you have questions regarding your feed ration or have other applications, please contact Sioux Automation Center, Inc.

The Maxi-Mixer mixing performance can vary greatly according to the differences in materials, loading sequence, mixing speed, and unloading methods.

GENERAL

When the mixer is in operation it has many moving parts which could cause severe injury or death to persons coming in contact with these parts. To help avoid serious accidents, please read and understand this manual.

SAFETY

keep in mind the overall size of the mixer to allow clearance through doorways.

Do not force hay, into auger(s) with loading device. The area over the auger(s) do not have bucket guards, avoid bucket contact with the auger(s) to prevent potential damage to knives and auger(s).

LImITATIONS

When deciding when and how fast to operate the mixer, factors such as ingredients being used, the thorough-ness of the mix, and the time available to mix must be considered. Normal mixing speed is �/4 to full PTO speed.

Do not exceed rated PTO speed. When the mixer is operated faster than rated PTO speed the strain on the drive train and mixer is greatly increased.

mIxING SPEED

Page 14: QUALITY PEOPLE, QUALITY PRODUCTS MAXI-MIXER · 2016. 2. 12. · QUALITY PEOPLE, QUALITY PRODUCTS Sioux Automation Center, Inc.• 877 1st Ave NW • Sioux Center, IA 51250 PH: (712-722-1488)

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MaterialsSomefeedmaterialswillfirstneedtobeprocessedaloneinthemixerbeforetheycanbeefficientlymixedwithother feed stuffs. These materials include;• Large square or round bales of alfalfa*• Large square or round bales of high moisture “Balegage”*• Large square or round bales of long mixed grasses, wheat or oat hay and crop residues bales (straw or soybean stubble)*• Very light and bulky feedstuffs* * Always remove twine from bales before loading into the mixer.

Mixer Setup• Be sure that mixer is sitting level front to back and side to side. This will ensure a level and even mix of feed.• Be sure the tractor is sitting straight in line with the mixer. This will prevent premature wear to the drive line and gearboxes.• Completely close mixer door.• Set Hay Stops according to instructions in the Mixer Operation section.

Loading• With the tractor running at approximately �/4 of rated PTO speed, load baled hay into the center of the mixer.• Allow the mixer enough time to process the bale before adding other ingredients (4 to 10 minutes). If inspection of the processing/mixing progress is required, always shut off mixer and tractor before climbing the ladder to inspect the load.• Processing of long stem forages will continue as other materials are added and mixed. Be careful not to over process these materials before adding other ingredients.

AdjustmentsWhen processing materials, there may be spillage over the side of the mixer. The following steps are to help reduce spillage.• Reduce load size.• Reduce tractor/mixer RPM.• Be sure mixer is level.• Be sure augers and hipper are polished so the feed moves easier inside mixer.• Adjust “Hay Stops” to a less aggressive or neutral position.• Adjust knives to a less aggressive setting.• If spillage still occurs, the optional side extensions or Hay Retention Ring may need to be installed.

STEP #1 PROCESSING

There are some basic concepts that must be understood to achieve top mixing performance with the mixer.

A new machine will need an initial run-in period to polish the auger and mixer sides to achieve correct material movement inside the mixer. Until the unit is polished inside, one may experience spillage, dead spots, or increased horsepower requirements. The load size may need to be reduced until the unit is polished inside.

Mixing a ration in a vertical mixer generally involves three steps; processing, mixing, and unloading. The sequence and timing of these steps is very important, and is different for every operator because of variations in materials and conditions. There is some experimentation that must be done to work out the best equipment, sequence, and timing for your particular operation. The following steps are some general suggestions to achieve good results.

mIxING PROCEDURE

mIxER OPERATION

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MaterialsTheMaxi-Mixerisdesignedtomixawidevarietyoffeedstuffsefficientlyandquickly.Afterthelongstemfor-ages are coarsely cut in the processing step, other materials such as silage, grains, haylage, and commodities can be added and mixed.

Loading SequenceWith mixer running at approximately �/4 of rated PTO RPM, and the long stem material processed to a desir-able length, the loading of remaining ingredients can begin. The sequence of loading materials will depend on the loading methods and their location relative to the mixer, but a typical loading sequence would be;• Load haylage and corn silage.• Load minerals, proteins, and other small quantity ingredients. Note: In some cases it may be preferable to load these between the silage’s if possible.• Load grains, wet and dry commodities, etc.• Load all liquid fats, water, and other liquids. Always load liquids at the center of the mixing chamber. Note: Never load long stem bales last. They will not be processed or mixed into the rations and maycauseunloadingdifficultiesorspillage.Processingoflongstemforageswillcontinueasother materials are added and mixed. Be careful not to over process these materials before adding other ingredients.Loadallingredientsasquicklyaspossible,andallowafinalmixtimeof3to7min- utes, or whenever the load looks consistently mixed.

AdjustmentsA few loads will need to be mixed to establish the best loading sequence, PTO RPM, mix time, and hay restric-tor position for your particular situation. Adjustments may need to made if you see the following;• Spillage - Refer to the adjustments listed in the processing steps section.• High Horsepower

Reduce the load size.Be sure hopper and augers are “polished” to insure correct feed movement inside mixer.Back off “Hay Stops” to a less aggressive or neutral position see Hay Restrictor Adjustment sec-tion.Modify the knife setting, quantity, type or placement, see Inspection and Adjustment section.

Forage is cut too shortReduce the initial processing timeReduce the aggressiveness of the hay stops, see Hay Restrictor Adjustment section.Reduce the total loading timeReduce the mixer RPM to limit aggressiveness in processing.Modify the knife quantity, type or placement. See Knife Adjustment section.

•••

••••••

STEP #2 mIxING

mIxER OPERATION

Try to unload the mixed ration within a short time after mixing. A fully loaded mixer which is bounced over rough terrain or allowed to settle will require more horsepower during start-up.

Position the mixer in a straight line with the tractor, to reduce the stress on the PTO shaft. Lower lift conveyor (if equipped) and start the conveyor. Start the mixer and partially open the door. Adjustthedoorheightforthedesiredflowoffeed,whilemovingforwardalongthedischargepath. After the load begins to discharge, increase the tractor RPM to full PTO speed to insure fast and thorough clean out. Follow this next step if the mixer is equipped with a two speed gearbox (models �065V and up). Stop mixer and engage the two speed gearbox into high gear when there is about 1000 pounds of product remaining in the mixer. This will help remove any feed remaining on the auger and assist in keepinganevenfeedflowuntilthemixerisempty.

•••••

STEP #3 UNLOADING

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mIxER OPERATION

Run the tractor at �/4 of rated tractor RPM while processing to help reduce horsepower and /or spillage of hay. Set Hay Stops to low positions (refer to Hay Restrictor Adjustment). This will reduce spillage due to hay “piling” up near the hay stops.

If the horsepower required to process and mix higher percentages of balage or grassy hay is too high, the following can be done;

Remove the optional round knivesTry removing a few of the larger hay processing knives.

If spillage of balage or grassy material is excessive:Move Hay Stops to the “neutral” positions.Lower PTO RPM while processing.Adjust knives into a less aggressive position.Remove extra knives from auger. Leave a knife at very top of auger and remove knives below it.Add optional Hay Retention ring.

Smallknivescanberemovediffinalcut-lengthofmaterialistooshort,butlongknivesmayneedto be left intact for initial processing of materials

••

•••••

STEP #4 OThER mIxING RECOmmENDATIONS

The Maxi-mixer is designed and intended for processing and mixing rations that include long stem forages. In most cases, the knives that come standard on the mixer are placed to work well in most rations. However, some rations may require adding or removing knives to obtain the desired result.

kNIFE ADjUSTmENT

Individual knives may be removed from the auger if the ration does not include hay, or includes very small amount small square bale hay or tub ground hay. Removing knives will decrease the aggressive cutting action on the stem length of the ration and may also reduce horsepower requirements.

REmOvING kNIvES

If the hay in your ration is not being processed enough or fast enough, extra knives and backers may be or-dered through your dealer. Adding extra knives will help break down and process materials faster, but may increase the horsepower required to process and mix.

The placement of knives towards the bottom of the auger will process the forage faster and make the stem length shorter, but may require more horsepower. Placement of knives higher on the auger will assist in the breaking up of bales faster after initial loading.

ADDING kNIvES

Whenknivesbecomewornandroundedontheleadingedge,theirefficiencyisgreatlyreduced,resultinginlonger processing times and increased horsepower requirements. Maxi-mixer knives have the ability to be rotated and used up to four times prior to replacement. Refer to the parts list section for part number or contact Sioux Automation Center for ordering replacement universal knives.

kNIFE ROTATION/REPLACEmENT

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mIxER OPERATION hAY RESTRICTOR SETTINGS

Do not adjust the hay restrictors while the mixer is running. Moving feed inside the mixer can make the hay restrictor move suddenly causing injury to person making the adjustment.

The mixer is equipped with two adjustable hay restrictors, one is located at the left front and the other at the right rear of the mixer. The purpose of the hay restrictor is to provide better control of the processing and mixing of long stem foragesintotheration.ThehayrestrictorsontheMaxi-mixercanbesetinfivedifferentpositions,zero“neutral”,one,two, three, and four (high). The operator will need to experiment with the different setting on each hay restrictor in order to achieve the hay cut length and mix desired. The starting position should be “one” for each hay restrictor, and adjust each hay restrictor one hole at a time. It is not required for both hay restrictors be set at the same position.

The further each hay restrictor is engaged the more aggressive the knives will cut, and the shorter the stem lengths will be. Be aware that the more the hay restrictors are engaged the more horsepower will be required to process & mix the load. This will also increase wear on all contact surfaces.

Havingthehayrestrictorssettozero(neutral)canbeusediftherationdoesnotincludesignificantamountsoflongstem hay, or if the mixer has adequate “boiling” or product movement. The hay restrictors set to zero can help reduce hay spillage and allowing the feed to travel freely through the box.

POSITION ZERONEUTRAL

POSITION ONESTART

POSITION TWO

POSITION THREE POSITION FOURHIGH

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mIxER OPERATION OPTIONAL EQUIPmENT

LIFT CONvEyORThis chain and slate option can be used to deliver feed to an area higher than the door height. It can be raised or lowered independently or plumped together with the conveyor run motor. The raised and lowered height is set by cylinder stops installed on lift cylinder.

WHEELS AND TIRESFactory supplied wheel and tire option are sized to support the gross weight of the loaded mixer and the width of a �0 pound per cubic foot ration.

SIDE EXTENTIONS8” or 12” extensions are available to minimize spillage of light materials during processing and mixing. The purpose of the side extension option is to help contain long stem material while processing, with the convenience of loading from either side.

HAy RETENTION RINGThe steel tube on the upper perimeter of the tub assures that large round bales will stay inside the mixing chamber while processing and allowing little to no hay loss.

STAINLESS STEEL LINERSStainless steel liners are installed when mixing course materials to extend mixing chamber life span.

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IMPORTANT! READ BEFORE OPERATING MIXER. IT IS THE RESPONSIBILITY OF THE OWNER TO MARE SURE THE MIXER IS SET UP PROPERLY. THE FOLLOWING RECOM-MENDATIONS SHOULD BE HELPFUL

Roller Chains for wear, proper alignment and tension. Adjust or replace if necessary. Roller chain connector links which pass over polyethylene tightener blocks must have the legs of the cotter pins trailing to the direction of rotation.

Safety Decals for readability. If any safety decals are removed, obstructed, or otherwise not understandable, they should be replaced immediately. Keep all decals clean and visible.

Safety Shielding to be sure all shielding is in place and functions properly. Replace all damaged or missing shielding immediately - see parts pages for more information.

bolts and Set Screws after a few hours of use and each month thereafter. Tighten if necessary.

Auger knives Shouldberotated/replacedwhenthelongstemmaterialisnolongersufficientlybrokeup,andthereisa noticeable increase in horsepower requirements. Inspect knife fasteners to be sure they are tight. Replace any damaged or missing hardware.

Trailer hitch for proper location, alignment and tightness of attaching bolts. If the upper clevis bar becomes excessively worn the hitch assembly should be unbolted and turned over so the unworn hitch bar is on top, or re-place as necessary. Frequently check the clevis attaching bolts for tightness, and that the clevis is secure. Worn or damaged bolts must be replaced.

wheel bolts must be kept properly torqued. Damage to the rim may occur if wheel bolts are not checked fre-quently.

8-bolt rim: 170 ft lbs-Grade 8 Lug 10-bolt rim: �00 ft lbs-Grade 8 Lug

Rain can accumulate in mixer if stored outside, always remove drain plugs on hopper ends to allow unit to drain completely and replace drain plugs before next use.

Freezing weather the PTO shield requires extra grease to prevent freezing. Snow can accumulate in mixer if stored outside, always remove drain plugs on hopper ends to allow unit to drain completely and check hopper for snow or ice buildup before operating unit. Thaw and remove any obstruction and replace drain plugs before next use.

ImPORTANT: whEN wELDING ON ThIS UNIT: DoNOTallowthecurrenttoflowthroughthebearings,roller chains, or scale weigh bars. Ground directly to the item being welded. ALwAYS disconnect weigh bar cords from scale indicator before welding.

INSPECT AND ADjUST

INSPECTION AND ADjuSTMENTS

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INSPECT AND ADjUST

INSPECTION AND ADjuSTMENTS

Scale Indicator: Refer to the electronic scale operators manual for adjustment information. The operator’s manual for the Electronic Scales should be kept with this manual. Additional scale manuals may be obtained through Sioux Automation Center, Inc.

Scale bars: Should be kept clean, dry and lubricated to insure dependability.

Normal Scale Activity: Some warm up scale “drift” may occur after the scale is turned on but should zero balance within 10-15 minutes. Scale may zero shift over night due to temperature changes.

ELECTRONIC SCALES

DO NOT ADJUST THE FRONT CONVEYOR OR THE MIXER WHEN EITHER IS RUNNING!

ADjuSTING CHAIN TENSIONWith use, the chain and slat assembly may stretch or track to one side and will need to be adjusted. Turn the adjustment nut on either side of the chute to adjust the tension and the track of the chain and slat assembly.

Tightening the nut will increase the chain tension. Loosening the nut will decrease chain tension. Tighten the nuts evenly until the chain is tensioned properly. A properly tensioned chain will slide smoothly across the conveyorfloor.Ifthechainistootight,itwillrideupoffthefloorandmaycausedriveshaftbearingfailure.Ifthe chain is too loose, it will ride over the sprocket teeth causing uneven or erratic unloading of material.

After adjusting conveyor chain tension, lift a slat near the center of the conveyor. The measurement from thebottomoftheslattotheconveyorfloorshouldbe�/4” to 1”.

ADjuSTING CHAIN TRACKThe chain and slat assembly should track straight and not rub either side of the conveyor frame.

By tightening the nut on the adjusting bolt on one side of the conveyor, the chain tension will increase causing the chain and slot assembly to track away from the side being adjusted. Loosening the nut will cause the chain and slat to track toward the side being adjusted.

FRONT CROSS CONvEYOR ChAIN AND SLAT ADjUSTmENT

ADJUST CONVEYOR TENSION TO ALLOW �/4” TO 1” GAP

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It is extremely important that the following lubrication schedule be followed: Bearings: use a good quality multipurpose grease. Replace all damaged or missing grease zerks immediately. Always clean zerks before using grease gun. Pump the grease in slowly until a slight bead forms around the bearing seals. Once a month check lines and connections on grease banks for leaks.

Planetary Oil:RefertothePlanetaryMaintenancesectionforoilspecificationsandchangeprocedure.

before operating a new mixer, the roller chains should be liberally lubricated and then the unit operated un-der a no-load condition. This break-in period will allow the roller chains to be thoroughly lubricated and thus minimize heat-up during operation.

LubRICATION

8 HOURS2X JACK SHAFT BEARINGS

8 HOURS4X UNIVERSAL JOINTS &2X SLIDE

1500 HOURS/ANNUALPLANETARY OIL CHANGE

20 HOURSCHECK PLANETARY OIL LEVEL

8 HOURS2X WHEEL BEARINGSREPACK ANNUAL

20 HOURS2X DOOR GUIDES

20 HOURSDISCHARGE CHAINS

20 HOURSROLLER CHAIN DISCHARGE DRIVE

8 HOURS4X FLAT DISCHARGE 6X FLIP DISCHARGEBEARINGS AND PIVOT

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DECAL LOCATION

Types of decals and safety signs with locations are shown in illustration below. Good safety requires that you familiarize yourself with the various decals, type of information provided, and the areas that require your awareness.

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Page 2�

Thefirstoilchangeshouldbemadeafterapproximately50-100workinghours. Beforefilling thegearcaseagain,flush itwithafluidrecommendedfor thispurposebythe lubricantmanufacturer. Changeevery1500hours thereafter or at least once per year. The oil should be changed when warm to prevent build up of sludge deposits. In cases of a heavy duty cycle (high loads, shocks, harsh environment) even shorter intervals should be kept between changes. Contact the manufacturer for more information.

It is advisable to check the oil level at least once per month. If more than 10% of total oil capacity has to be added, then check for oil leaks. Do not mix oils of different types For wide temperature ranges, synthetic lubricants are recommended with EP additive (minimum viscosity grade of 220). Never mix mineral and synthetic oils. Failure to comply with these recommendations may result in premature wear and/or failure of the gear reducer or its components.

PLANETARy NOTES

LUbRICATION

Periodically check to see that the bolts are properly torqued and the plugs (magnetic, and plain) are seated. Check thebreathertosurethatitisfreefromdebris.Ifnecessary,removethebreatherandflushitoutwithacleaningsolvent. Check the magnetic plugs and clean on a regular basis (normally performed during oil changes). Under normaloperationofthegearreducer,themagneticplugswillcollectveryfineparticulatesespeciallyduringtheinitial break-in period. If you should notice heavy deposits, contact the manufacturer or supplier.

It is also advisable to make sure the gear reducer maintains proper alignment with the components directly involved with its operation. If the machine is stopped for a long period (two months or longer), it is necessary to rotate the input every couple weeks to lubricate the gears and bearings to protect them from corrosion.

mAINTENANCE

Oil Type:Anyoil,whichmeetsEP(ExtremePressure)GearLubricantSpecification.EP80to90WTgearlube,ViscosityIndexof98andaviscosityof220@40°CcStand25.7@100°CcStisrecommended.Unitisfilledwith Mobil SHC6�0 synthetic at the factory.

Oil Change: Afterinitial50-100hours,thereafterevery1500hoursor12months,whichevercomesfirst.Theseintervalsmaybemodifieddependingontheactualoperatingconditions.Ifusedonseasonalequipment,itisrec-ommended that the oil be changed at the end of each season to remove moisture and corrosive contaminants.

Oil Fill Level:Unitshouldbefilledsothatoilisvisiblebetweenthemin.andmax.lineinthesightgagemountedon the side of the mixer.

OIL SPECIFICATION

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PLANETARy NOTES

PLANETARY GEARbOx OIL ChANGE PROCEDURE

DRAININGIt is advisable to run the machine for several minutes to warm the oil before draining.

Place a catch basin under the gearbox. Loosen hose clamp (#7) to detach upper hose from reservoir or prop open reservoir cap. unscrew drain plug from the bottom of the gearbox and allow the oil (roughly 19 quarts) to drain completely. Reinstall the drain plug.

FILLING (Follow all of these steps to avoid trapping air in the system)Take upper hose hose(#8), if not already detached, loosen the hose clamp(#7) and remove from reservoir. Pull upper hose downward, through the mixer frame, and lay on the ground with the end in a catch basin.

Filling without an oil pump-Throughreservoircapfillapproximately20quartsintothereservoiruntilthecatchbasinfillswithroughly1/2quartofoil.Reroutetheupperhosethroughthemixerframeandreattachtothereservoirandretightenhoseclamp.Completefillingthereservoirtothemaximumlevelmarkedonitssideandclosethecap.

Filling with an oil pump-Repeatabovestepsforplacingtophoseincatchbasin.Nextloosenthehosefitting(#5)frombottomofreservoir.Connectoilpumptohoseandfillwithapproximately20quartsuntilcatchbasinfillswithroughly1/2 quart of oil. Reroute the upper hose through mixer frame and reattach to the top of the reservoir. Reattach the lowerhose(#5)tothebottomofreservoironfitting(#1).Openthereservoircapandcompletefillingthereservoirtothe maximum oil level marked on its side and close the cap.

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Sub FRAME ASSEMbLy

ITEM # QTY. PART # DESCRIPTION

1 1 TM20005 SUBFRAME

2 1 JACK198SWS JACK

� 1 TM24002 AXLE 4”

4 2 MON�000�5 SPINDLE 4”

5 2 MON�00007 SEAL

6 2 MON�0000� BEARING CONE

7 2 MON�00006 BEARING RACE

8 2 MON�00010 HUB 8 BOLT

9 2 MON�00005 BEARING RACE

10 2 MON�00004 BEARING CONE

11 2 TM00012 WASHER

12 2 MON�000�6 CASTLE NUT 1-�/8” NF

1� 2 * WHEEL 8 BOLT

14 2 * TIRE

15 1 MON�00101 HITCH WELDMENT

16 16 MON�00000 STUD WHEEL

17 2 BRGRAK1�4 PILLOW BLOCK BEARING 1-�/4”

18 2 MON�00017 DUST CAP

19 2 TM20008 JACKSHAFT

20 1 TM20011 HAND RAIL

22 1 VM9000�9 DRIVE LINE

NOTE: ITEMS #1� & #14 DETERMINED PER SALEREFER TO FINAL ASSEMBLY

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bOX & AuGER ASSEMbLy

ITEM # QTY. PART # DESCRIPTION

1 1 TM20012 UPPER DOOR CYLINDER MOUNT

2 1 LM�10284 2X20 DOOR CYLINDER

� 1 TM2001� FRONT DISCHARGE DOOR

4 2 TM20014 HAY RESTRICTOR

5 1 TM20015 RUBBER BELT EXTENSION

ITEM # QTY. PART # DESCRIPTION

1 1 TM20016 CLEANER BLADE

2 6 TM20017 BACK UP KNIFE PLATE

� 1 TM20018 KNIFE TRIANGLE

5 SAC60548 KNIFE UNIVERSAL

4 1 TM20019 AUGER

5 1 TM20020 AUGER COVER

6 1 TM20021 PLANETARY RIGHT ANGLE

ITEM # QTY. PART # DESCRIPTION

1 1 TM20027 SLIDE TRAY

2 1 TM2010� DOOR EXTENSION KIT

� 1 TM20026 DISCHARGE DIFFUSER PANEL

4 1 TM20025 DIFFUSER PANEL PIVOT PIN

5 1 TM20027 UPPER DOOR CYLINDER MOUNT

6 1 TM20024 SIDE DISCHARGE DOOR

7 1 - SIDE DOOR CYLINDER

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FLAT CONvEyOR ASSEMbLy

ITEM # QTY. PART # DESCRIPTION

1 1 TM22050 REAR LEFT HAND WALL

2 1 TM22002 REAR RIGHT HAND WALL

� 1 TM2200� DISCHARGE PAN UPPER

4 1 TM22004 DISCHARGE PAN UPPER ADJUST

5 1 TM22000 CONVEYOR SHELL

6 2 TM22006 CONVEYOR SHAFT

7 1 TM22007 DISCHARGE CHAIN WELDMENT

8 4 TM2�00� CHAIN SPROCKET C-55

9 2 TM2�005 BEARING 1-1/8” SLIDING

10 1 TM22009 CHAIN IDLER SHAFT

11 1 TM22010 DISCHARGE PAN LOWER

12 1 TM2�017 ROLLER CHAIN 50

1� 1 BLZ15982 SPROCKET 50B16 1” BORE

14 1 TM2�001 SPROCKET 50B16 1-1/8” BORE

15 1 TM22001 ORBIT MOTOR

16 1 TM22011 DISCHARGE FRONT WALL

17 1 TM22012 CHAIN DRIVE SHAFT

18 15 TM2�004 CHAIN SLAT

19 �55 RCC55PC DISCHARGE CHAIN C-55 (109 PITCHES PER SIDE)

20 2 TM2�060 FLANGE BEARING 4 BOLT 1-1/8”

21 2 TM22040 SLIDE TRAY

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FLIP uP CONvEyOR ASSEMbLy

ITEM # QTY. PART # DESCRIPTION

1 1 TM2�061 REAR LEFT HAND WALL

2 1 TM2�062 REAR RIGHT HAND WALL

� 1 TM2�06� DISCHARGE PAN UPPER ADJUST

4 1 TM2�064 CHAIN IDLER SHAFT

5 1 TM2�005 BEARING 1-1/8” SLIDING

6 1 TM2�065 DISCHARGE FLAT FRONT WALL

7 1 TM2�000 FLAT CONVEYOR SHELL

8 1 TM2�008 DISCHARGE PAN UPPER

9 1 TM2�009 DISCHARGE PAN LOWER

10 2 TM2�010 POLY ROLLER

11 1 TM2�011 ROLLER GUARD

12 1 TM2�012 ROLLER SHAFT

1� 1 TM2�01� DISCHARGE CHAIN WELDMENT

14 1 TM2�066 FLIP CONVEYOR SHELL

15 1 TM2�014 FLIP CONVEYOR RR WALL

16 1 TM2�015 FLIP CONVEYOR FR WALL

17 1 BLZ15982 SPROCKET 50B16 1” BORE

18 1 TM22001 ORBIT MOTOR

19 1 TM2�001 SPROCKET 50B16 1-1/8” BORE

ITEM # QTY. PART # DESCRIPTION

20 1 TM2�017 ROLLER CHAIN

21 1 TM2�018 DISCHARGE CHAIN DRIVE SHAFT

22 2 TM2�060 FLANGE BEARING 4 BOLT 1-1/8”

2� 4 TM2�00� ROLLER CHAIN SPROCKET C-55

24 1 TM2�020 CONVEYOR SHAFT GUARD

25 25 TM2�004 CHAIN SLAT

26 472 RCC55PC DISCHARGE CHAIN C-55 (145 PITCHES PER SIDE)

27 1 VM9000�7 SLIDE TRAY

28 1 TM2�081 DISCHARGE PAN LOWER FLIP CONVEYOR

29 1 TM2�082 DISCHARGE PAN UPPER FLIP CONVEYOR

�0 4 TM2�08� DISCHARGE CHAIN TIGHTENER

�1 1 TM2�084 SHIELD MOUNT BRACKET RH

�2 1 TM2�085 REAR SHIELD

�� 1 TM2�086 SHIELD MOUNT BRACKET LH

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VM900067 (4 HOSES TO TRACTOR)

VM900069 ( 6 HOSES TO TRACTOR)

HyDRAuLIC ASSEMbLy

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Page �0

HyDRAuLIC ASSEMbLyVM900070 (4 HOSES TO TRACTOR)

VM900071 (2 HOSES TO TRACTOR)

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Page �1

DRIvE LINE ASSEMbLy

PLANETARY TO JACKSHAFTVM9000�9

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Page �2

DRIvE LINE ASSEMbLy

JACKSHAFT TO TRACTOR

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Page ��

SWITCHbOXES

� BANK SWITCHBOX (MON700564)

General Specifications 3026V

Width: Mixing Chamber .............................................................................................. 8�” (211 cm) Overall ................................................................................................................... 84” (21� cm)

Length: Mixing Chamber ......................................................................................... 1�1” (��� cm) Overall .................................................................................................................. 199” (505 cm)

Height: (Determined by Tire Size) .............................................................................. 92” (2�4 cm)

Capacity ...............................................................................................................254 cu/ft (7.19 cu/m) Maximum Load ................................................................................................ 8,000 lbs (�,629 Kg) (Struck Level) .........................................................................................................204 bushels

Unit Weight ...........................................................................................................6,400 lbs. (2,90� Kg)

Bottom Section ..........................................................................................................1/2 Steel Plate

Tub Sides ..................................................................................................................1/4 Steel Plate

Discharge (Front or Side of Mixer) ............................................................................22” x �8” Door Flat Conveyor/Flip Conveyor ................................................................................ 26-1/2” Wide Slide Tray ......................................................................................................Standard Length/Width

Drive ......................................................................................................................... Planetary Drive

Minimum Horsepower Requirement.......................................................................... 70 hp (52 Kw)

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Page 36: QUALITY PEOPLE, QUALITY PRODUCTS MAXI-MIXER · 2016. 2. 12. · QUALITY PEOPLE, QUALITY PRODUCTS Sioux Automation Center, Inc.• 877 1st Ave NW • Sioux Center, IA 51250 PH: (712-722-1488)

SIOUX AUTOMATION CENTER INC.877 1ST AVE. NW SIOUX CENTER, IA 51250

PH: (712) 722-1488FAX: (712) 722-1487

TOLL FREE: 1-866-722-1488http://www.siouxautomation.com