quick start install guide d-ring hinge version 1 · 2013-08-29 · quick start install guide hidden...

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QUICK START INSTALL GUIDE D-Ring Hinge Version Refer to Model Specific Guide for Special Notes Regarding Your Model PAGE 1 For Customer Service or Warranty Issues, Contact UnderCover Directly (866) 900-8800 www.undercoverinfo.com 1 2 Install Parts Check List Rear Mounting Bracket A: 2 Hydraulic Struts B: 8 Aluminum Clamps, Stainless Steel Bolts, Washers, & Lock Washers C: 2 Front Mounting Brackets D: 2 Rear Mounting Brackets E: 2 J-Hooks and Wall Mounting Screws Tools Needed - 3/8” and 1/2” Wrench or Socket Mylar Tabs Included NOTE: UnderCover Tonneaus are designed from trucks that do not have a bedliner (spray-in bedliners pose no problem). Trucks that have plastic drop in bedliners will require some minor trimming of the bedliner to ensure proper placement of the mounting brackets. Any modifications must be made to the bedliner and NOT the UnderCover mounting hardware. Modifications to the mounting hardware could result in improper installation and will void your warranty. A B C E D NOTE: Brackets may differ from photo Install the rear bracket to the truck bed rail near the tailgate. Refer to the Model Specific Guide for measurements and special notes. Use 2 clamps per bracket, install one clamp in hole 1 and one clamp in the hole nearest the tailgate that is unob- structed by the truck bed. Do not over tighten and distort the brackets. TOP VIEW PASSENGER SIDE TRUCK BED RAIL TRUCK BED RAIL TAILGATE CLAMP BOLT LOCK WASHER FLAT WASHER CLAMP INSTALLED CORRECTLY CLAMP INSTALLED INCORRECTLY BALL STUD 1 2 3 REAR BRACKET REAR BRACKET LOCK STRIKE REAR BRACKET REFER TO MODEL SPECIFIC GUIDE FOR MEASUREMENT FRONT BULKHEAD TAILGATE

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Page 1: QUICK START INSTALL GUIDE D-Ring Hinge Version 1 · 2013-08-29 · QUICK START INSTALL GUIDE Hidden Hinge Version For Customer Service or Warranty Issues, Contact UnderCover Directly

QUICK START INSTALL GUIDE D-Ring Hinge Version

Refer to Model Speci�c Guide forSpecial Notes Regarding Your Model

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Install Parts Check List

Rear Mounting Bracket

A: 2 Hydraulic StrutsB: 8 Aluminum Clamps, Stainless Steel Bolts, Washers, & Lock Washers C: 2 Front Mounting BracketsD: 2 Rear Mounting BracketsE: 2 J-Hooks and Wall Mounting ScrewsTools Needed - 3/8” and 1/2” Wrench or Socket

Mylar Tabs Included

NOTE: UnderCover Tonneaus are designed from trucks that do not have a bedliner (spray-in bedliners pose no problem). Trucks that have plastic drop in bedliners will require some minor trimming of the bedliner to ensure proper placement of the mounting brackets. Any modi�cations must be made to the bedliner and NOT the UnderCover mounting hardware. Modi�cations to the mounting hardware could result in improper installation and will void your warranty.

A

B

C

E

D

NOTE: Brackets may di�er from photo

Install the rear bracket to the truck bed rail near the tailgate. Refer to the Model Speci�c Guide for measurements and special notes.

Use 2 clamps per bracket, install one clamp in hole 1 and one clamp in the hole nearest the tailgate that is unob-structed by the truck bed.

Do not over tighten and distort the brackets.

TOP VIEW PASSENGER SIDE

TRUCK BED RAIL

TRUCK BED RAIL

TAILGATE

CLAMP

BOLT

LOCK WASHERFLAT WASHER

CLAMP INSTALLEDCORRECTLY

CLAMP INSTALLEDINCORRECTLY

BALL STUD

12

3

REAR BRACKET

REAR BRACKET

LOCK STRIKE

REAR BRACKET

REFER TO MODEL SPECIFICGUIDE FOR MEASUREMENT

FRONT BULKHEADTAILGATE

Page 2: QUICK START INSTALL GUIDE D-Ring Hinge Version 1 · 2013-08-29 · QUICK START INSTALL GUIDE Hidden Hinge Version For Customer Service or Warranty Issues, Contact UnderCover Directly

QUICK START INSTALL GUIDE Hidden Hinge Version

Refer to Model Speci�c Guide forSpecial Notes Regarding Your Model

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om3 Front Mounting BracketInstall the front bracket to the truck bed rail near the bulkhead. Refer to the Model Speci�c Guide for measure-ments and special notes.

Use 2 clamps per bracket, install one clamp in hole 1 or 2 and one clamp in hole 4. If hole 4 is obstructed by the truck bed, use hole 3.

Do not over tighten and distort the brackets.

TOP VIEW PASSENGER SIDE

PASSENGER SIDE

GAP REFER TO MODEL SPECIFIC GUIDE FOR MEASUREMENT

1 2 3 4

FRONT BRACKET

FRONT BRACKET

FRONT BULKHEAD

SPIRAL RING TAB

FRONT BULKHEAD

4 Install Cover

With some assistance set the bed cover on the truck bed. Position the female hinge over the spiral ring tabs. Install the spiral rings into the holes in the spiral ring tabs.

NOTE: The rings are simply a safety measure to prevent the cover from slipping o� of the tabs in the open posi-tion. Once the hydraulic struts are attached and the cover is closed and locked, it is not possible to lift the front of the cover o� of the spiral ring tabs.

Place the Mylar tabs on the back of the cab, in

front of the spiral rings.

SPIRAL RING

SPIRAL RING TAB

FEMALE HINGE

UNDERCOVER TONNEAU

TOP VIEW

Page 3: QUICK START INSTALL GUIDE D-Ring Hinge Version 1 · 2013-08-29 · QUICK START INSTALL GUIDE Hidden Hinge Version For Customer Service or Warranty Issues, Contact UnderCover Directly

QUICK START INSTALL GUIDE Hidden Hinge Version

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4.1 Install Cover (continued)

Final Adjustment

Adjust the lock strikes up or down accord-ingly. With the tailgate down adjust the lock strike to have approximately 1/8” gap between the lock and the lock strike.

With the tailgate up you should be able to turn the lock with out any resistance. Further adjustment may be needed to achieve this.

Be sure the front �ap hangs over the bulkhead of the truck.

Install the hydraulic struts, attach the large end to the cover and the rod end to the rear mounting bracket (these will snap into place, no tools needed).

UNDERCOVER TONNEAU

CORRECTPLACEMENT OF

FRONT FLAPHANGS OVER BULKHEAD

INCORRECTPLACEMENT OF FRONT FLAP

TRUCK BULKHEAD

LOCK

LOCK STRIKEREAR BRACKET

TRUCK BED RAIL

LOCK CAM

With your cover closed, take a quick inspection to make sure that it is not touching the bed on either side or the tailgate. The desirable gap is no less than 1/8” and no more than 1/4”.

To adjust the cover front to back evenly, move both of the front brackets forward or rearward accordingly. To adjust to one side or the other, move the front brackets forward or rearward independently.

HYDRAULIC STRUT(LARGE END)ATTACHES TO COVER

REAR BRACKET

PASSENGER SIDE

(ROD END)

Page 4: QUICK START INSTALL GUIDE D-Ring Hinge Version 1 · 2013-08-29 · QUICK START INSTALL GUIDE Hidden Hinge Version For Customer Service or Warranty Issues, Contact UnderCover Directly

PAGE 4

Removal, Reinstallation & Wall Hanging Instructions

1MinuteRemoval

1MinuteRe-Install

3 Easy Steps!

3 Easy Steps!

Wall Hanging Instructions

Step 1 - Release strut o� of ball stud, be sure to secure cover to prevent it from closing unex-pectedly. Place loose end of strut in storage clip. Repeat for other side.

Step 2 - With the cover closed, remove the spiral rings at the front of the cover.Note: Always be sure to remove the struts prior to removing the spiral rings.

Step 3 - With some assistance, carefully lift the cover o� of the truck bed.

Step 1 - Place tonneau cover on the truck bed positioning the female hinges over the spiral ring tabs.

Step 2 - Install the spiral rings to the spiral ring taps.

Step 3 - Open the cover and re-install the struts. Be sure the front �ap is hanging over the bulkhead properly.

Step 1 - Prior to removing the tonneau, mount the two J-Hooks provided, on the garage wall. The hooks must have a mini-mum height from the �oor of 84”. Center horizontally 32“ apart from each other.For long bed trucks mount 98” from �oor.

Step 2 - Remove your tonneau from the truck bed.

Step 3 - Hang the tonneau vertically on the hooks, under side against the wall, inserting the hooks into the holes provided.

HYDRAULIC STRUT(LARGE END)ATTACHES TO COVER

(ROD END)

INCORRECTPLACEMENT OF FRONT FLAP

© 2012 UnderCover, Inc. All rights reserved.

UnderCover, Inc.P.O. Box 620Rogersville, MO 65742