quicker deployment reduced installation … · and/or shut down in case of gas leaks ... code...

4
QUICKER DEPLOYMENT Major mechanical components are integrated together, reducing design, permitting, installation, and commissioning time, all resulting in an earlier deployment of CNG vehicles. REDUCED INSTALLATION COST The self-contained system requires minimal on-site construction which reduces installation costs. CLEANER FUELS Non-lubricated compressors produce cleaner CNG which reduces maintenance, cost of operation, and extends vehicle engine life. Clean Energy Compression’s compressors are among the most versatile natural gas compressors on the market today. Fully integrated CNG fueling systems are designed, manufactured, packaged, and tested by Clean Energy Compression’s in-house engineering and production teams, using standard models and custom equipment designs.

Upload: doannga

Post on 07-May-2018

216 views

Category:

Documents


2 download

TRANSCRIPT

QUICKER DEPLOYMENTMajor mechanical components are integrated together, reducing design, permitting, installation, and commissioning time, all resulting in an earlier deployment of CNG vehicles.

REDUCED INSTALLATION COSTThe self-contained system requires minimal on-site construction which reduces installation costs.

CLEANER FUELSNon-lubricated compressors produce cleaner CNG which reduces maintenance, cost of operation, and extends vehicle engine life.

Clean Energy Compression’s compressors are among the most versatile natural gas compressors on the market today. Fully integrated CNG fueling systems are designed, manufactured, packaged, and tested by Clean Energy Compression’s in-house engineering and production teams, using standard models and custom equipment designs.

• Semi-permanent mounting, including concrete, asphalt, and prepared gravel

• Compact integrated footprint featuring all major systems required to dry, compress and dispense natural gas on one skid

• Versatile on-skid and off-skid dispensing solutions for growing fleets

• Two levels of oil containment, designed to prevent soil contamination

• Additional space provided for 3rd party fire and security panel (in MCC)

• Redundancy of twin compressors which can be operated independently of each other

• Vibration isolation pads provided which reduce vibration transmission to the ground

• Non-lubricated compression technology producing cleaner CNG, reducing costs of maintenance and operation while extending vehicle engine life

• Lower total cost as a result of smaller site requirement and reduced installation costs

• Reduced design and permitting during installation

• All-in-one package includes compressors, MCC (Motor Control Centre), priority panel, buffer storage and optional gas dryer and on-skid dispenser modules

• Can fuel up to 8 vehicles with on-skid dispenser modules

• Off-skid connections for standalone dispensers and fill posts

• Provides upfront capital savings and the ability to expand the system with future fleet growth

• Self-monitoring and fully automatic operation with safety shutdowns

• Gas detection and vent systems providing early warning and/or shut down in case of gas leaks

• Designed to protect nearby sensitive equipment and structures with optional vibration isolators

• Simplifies future redeployment with non-permanent mounting solutions

• Remote monitoring reduces on-site maintenance

• Low operating cost with long maintenance intervals and equipment lifetime through Clean Energy Compression’s CleanCNG™ technology

Features & Benefits

Clean Energy Compression’s CompleteCNG™includes proven CleanCNG™technology in a package that combines portability with configurable plug-and-play installation. Each package features one or two Clean Energy Compression compressors, up to 150hp (112kW) electric drive motors, gas priority panel, buffer storage, and non-hazardous electrical controls in an integrated skid. Optional on-skid gas dryer and dispenser modules are available.

The self-contained system has a smaller footprint than a standard built-in station and requires minimal on-site construction, making it fast to install and easy to relocate. Clean Energy Compression designers and engineers have responded to the needs of the market to deliver a comprehensive, sustainable CNG fueling system with minimal environmental impact.

AIR DISCHARGE LOUVER

AIR INLET LOUVER

AIR INLET LOUVER

(BOTH SIDES)

AIR INLET LOUVER

AIR INLET LOUVER

OPTIONAL:VENT/TIMEFILL LOCATION

DOORS FOR ACCESS

RAIN GUARD

MCC

STATUS LIGHT

STATUS LIGHT

OPTIONAL:

VENT STACKS

Portability with Configurable Plug & Play Installation

TECHNICAL CONFIGURATION TWIN COMPRESSORS (OR SINGLE OPTION)

STAGES OF COMPRESSION 4 OR 5

SKID FOOTPRINT (CONTACT AREA BETWEEN SKID & CONCRETE) 2260 FT2 (210 M2)

ENCLOSURE DIMENSIONS 26’8”L X 8’6”W X 10’3”H (8.1M L X 2.6M W X 3M H)

WEIGHT 36,500 – 38,000 LBS (16550-17200 KG)

GAS LINE CONNECTIONS INLET 4X 3/8” (1CM) TUBE FOR ON-SKID DISPENSER MODULES

DISCHARGE 4X ¾” (2CM) TUBE (DISPENSER, FAST FILL POSTS, TIME FILL POSTS, BUFFER STORAGE

OFF-SKID ESD ¼” (0.6CM) TUBE FOR OFF-SKID EMERGENCY

SKID ELECTRICAL CLASSIFICATION CLASS 1 DIVISION 2, GROUP D (WITH C1D1 INTERIOR SKID LIGHTING)

MCC PANEL ELECTRICAL CLASSIFICATION NON-HAZARDOUS

MCC PANEL LOCATION ON-SKID

MAIN MOTOR POWER 150HP (112KW), 100HP (75KW)

HIGH VOLTAGE ELECTRICAL SUPPLY 480 & 575 VAC, 3 PHASE, 60 HZ

ON- SKID PRIORITY PANEL 1-LINE 3-PRIORITY STANDARD (OFF-SKID DISPENSER, ON/OFF-SKID TIME FILL, ON/OFF-SKID BUFFER STORAGE) OPTIONAL ADDED 4TH PRIORITY (ON/OFF-SKID FAST FILL PRIORITY)

ON-SKID BUFFER/STORAGE VOLUME 168 LITRES (44 GALLONS)

CODE COMPLIANCE ASME B31.3 & SEC VIII, DIV. 1, NFPA 52/70, UL, CSA

DISCHARGE PRESSURE 310BAR (4500 PSIG)

STANDARD FLOW RANGE PER COMPRESSOR BLOCK

SCFM 72-429

DGE/H 30-181

NM³/H 116-689

SM³/H 122-727

INLET PRESSURE RANGE 0.3-10BAR (5-100 PSIG)

FLOW RATE REFERENCE SCFM @ 14.7PSIA, 60 F SM3/HR @ 101.3KPA, 15.6 C

ELEVATION RANGE SCFM @ 14.7PSIA, 60 F SM3/HR @ 101.3KPA, 15.6 C

AMBIENT RANGE STANDARD -20°F – 113 F -29°C – 45°C

COLD WEATHER PACK AGE -40°F – 113 F -40°C – 45°C

*STANDARD FLOW RANGE INFO RELATED TO THE FLOW CURVES CURRENTLY BEING DEFINED BY R&D.

OPTIONS:

• Cold Weather Package (-40°F/-40°C Rating)• On-Skid Gas Dryer• Priority Panel Upgrade (Fast Fill Line)• Priority Panel Flow Meters (Total and/or Fast Fill)• On-Skid Time Fill Dispenser Modules (Up to 4 Modules with 2 Hoses per Module)• On-Skid Fast Fill Dispenser Module (1 Module with 1 Hose)• Single Compressor (Expandable to Twin at Later Date)• Wireless Communications Package• On Board 120V AC Power (5KVA)• Compressor Status Beacons• Exterior Flood Lights

0 2 4 6 8

0

100

200

300

400

500

600

0

50

100

150

200

250

300

350

400

0 20 40 60 80 100 120

Inlet Pressure (barg)

Flow

Rat

e (S

m3 /

hr)

Flow

Rat

e (S

CFM

)

Inlet Pressure (psig)

50-Series Standard Range 150HP Operating Envelope

PROJECT MANAGEMENTClean Energy Compression has a dedicated Program Management offi ce that oversees projects in all phases; including initiation, planning execution, monitoring, control, and completion. All projects include a project charter, stakeholder register, responsibility assigned matrices, and project schedule.

MANUFACTURINGA global leader in manufacturing CNG fueling systems, Clean Energy Compression meets all ISO 9001:2008 Quality Management System Safety and Environmental protocols. Clean Energy Compression offers complete CNG fueling systems that are tested in house with Natural Gas and don’t leave the factory until they are 100% certifi ed fi eld-ready.

SERVICEAll Clean Energy Compression projects are supported by a global service network. Customer Care representatives closely monitor performance of units in the fi eld in real-time 24/7. A global network of parts and service providers are available for fi rst-class support on all products.

Clean Energy Compression43676 Progress Way

Chilliwack, BC, Canada, V2R 0C3Tel +1-604-795-9491 Fax +1-604-792-3806

www.CleanEnergyFuels.com/compression

CLEAN ENERGY COMPRESSION PRODUCTS

COMPRESSION CleanCNG™

CleanCNG-C

UnpluggedCNG

CompleteCNG™

PRESSURE REDUCTION CleanPRS

CompletePRS

MobilePRS

DISPENSING TimefillCNG

TrailerfillCNG

TrailerdecantCNG

HIGH EFFICIENCY VIRTUAL PIPELINE OffgridCNG

• The CompleteCNG has two layers of oil containment to prevent soil contamination