r c-1540 cone crusher - ab2000.co.uk · c-1540 cone crusher ... caterpillar c9 acert engine power:...
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115
C-1540Cone Crusher
SPECIFICATION:Cone Head Diameter: 1000mm (40”) Net Engine Power: Tier 3 / Stage IIIA: Caterpillar C9 Acert 261kW (350hp) Tier 4F / Stage IV: Scania DC09 257kW (350hp) Portability: TrackedOperating Weight: 33,500kg (73,855lbs) (without optional)
C-1540R
TM
116
R
CONE CHAMBERTerex 1000mm (40”) cone chamberCone Counter Shaft Speed Range: 915 - 1015 rpmVariable speed control settings for producing a quality aggregateLong throw fitted on standard configurationDrive arrangement: Direct drive via clutch and v-belts
‘On the fly’ hydraulically adjustable closed side setting with monitoring systemMantle/concave wear indicatorHydraulic overload protection with automatic reset. This allows the upper frame to lift up, to permit the passage of tramp iron and other un-crushable material. The system then automatically returns the upper frame to its original position
SPECIFICATIONHOPPER / FEEDERHopper capacity: 5m³ (6.5yd³)Feed height: 2.8m (9’ 2”) Feed height with optional hopper extensions: 3.2m (10’ 6”)Hopper fabricated in 10mm mild steel plate with 10mm wear resistant steel liners at impact pointHopper Width at rear: 2.45m (8’)Hopper Width at rear with optional hopper extensions: 3.7m (12’ 2”)Belt Spec: PlainBelt Width: 1.05m (42”)Speed range: Variable, 0 – 31 m/min (0 – 101 ft/min)Working Angle: 21° Drive: Hydraulic variable speed drive via gearboxDrop down rear door for auxiliary crusher feedCrash bar fitted to reduce impact load on feed conveyorRubber covered impact rollers fittedHydraulic retraction system for ease of movement between transport and working modesFull length skirting to head drumAutomatic variable speed conveyor ensures maximum output from plantMetal detection system with ‘auto-stop’ feature is suitable for detecting steel and manganese steel contained in the feed materialControllable discharge system to purge metal contaminants. This feature allows the operator to clear metal from the feed conveyor when it is detected. The contaminated material is dumped to the side of the machine. This can be done on the main control panel or remotely via the optional radio remote
CONE CHAMBER continuedUnrestricted feed opening reduces blockages, bridging and maximizes outputIndependent cone oil lubrication tank with separate oil coolerLevel sensor fitted over inlet feed box maintains the optimum choke feed condition hence maximizing the reduction and manganese lifeDust suppression fitted at cone inlet and outlet
Hopper and Feeder
Cone Chamber
Cone Chamber
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Cat Engine
POWERPACKTier 3 / Stage IIIA : Caterpillar C9 ACERT Engine Power: 261kW (350hp)Engine Speed: 1750 - 1900 rpmTier 4F / Stage IV: Scania DC09Engine Power: 257kW (350hp)Engine Speed: 1450 -- 1600rpm
TM
C-1540
MAIN CONVEYORBelt Width: 900mm (36”)Belt Spec: PlainWorking Angle: 21°Speed: 105 – 115 m/min (344 – 377 ft/min)Discharge Height: 3.3m (10’ 10”)Impact bars and wear resistant liners at feed pointHigh spec scraper at head drumDust suppression: fitted with hose and spraybars as standard (no pump supplied)Full length skirting to head drumDust covers (optional)Standard Stockpile capacity: 53.5m3 (70yds3) @ 40°
TANK CAPACITIESHydraulic Tank: 380 litres / 83 UK gal / 100 US galFuel Tank: 740 litres / 162 UK gal / 195 US galUrea Tank: 60 litres / 13 UK gal / 15 US gal
Scania Engine
Concave Maximum Feed Size
Maximum CSS
Minimum Recommended CSS
Medium Coarse 160mm (6 5/16”) 36mm (1 7/16”) 19mm (3/4”)
Coarse 175mm (6 7/8”) 36mm (1 7/16”) 19mm (3/4”)
Extra Coarse 195mm (7 11/16”) 36mm (1 7/16”) 22mm (7/8”)
Sand 63mm (2 1/2”) 32mm (1 1/4”) 13mm (1/2”)
*Note: Minimum Recommended CSS subject to feed conditions
Main Conveyor
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C-1540
CONTROL SYSTEMAdvanced CANBUS compliant systemLarge colour display screenMain menu consists of five modes:Automatic mode: For automatically starting the machine in a set sequenceTrack mode: For moving machineSetup mode: For folding / setting up machine Cone setup mode: For testing / setting of coneConfiguration mode: For testing / setting individual components / monitoring engine performance and faults / monitoring machine faultsUser friendly incremental selection of feeder and crusher speed, enable the operator to achieve the optimal throughput and product shapeThe main control panel is mounted to the side of the machine in a lockable compartment
Detachable umbilical control for trackingEmergency stops: 8 off
TM
UNDERCARRIAGEShoe Width: 400mm (15”)Sprocket Centres: 3.24m (10’ 8”)Tracking Speed: 1.3 km/hGradeability: 25°
TOOL BOXMounted lockable toolboxTool kit suppliedTwo grease guns supplied – one for machine, one for cone
CHUTESCone chamber feed box fabricated in 6mm mild steel plateCone chamber discharge chute fabricated in 5mm mild steel plate with 15mm wear resistant steel liners fitted at impact pointContamination chute fabricated in 6mm mild steel plate
PLATFORMSGalvanised catwalks and ladders for full maintenance and service accessCatwalks on both sides of the machineCompact folding for transportFeed conveyor access platform (optional)
REMOTE CONTROL UNIT (OPTIONAL)Full function radio remote unit:- Auto start / stop - Feed conveyor start / stop- Metal purge sequence - Tracking
Remote Control Unit (Optional)
Control System
Platforms
UnderCarriage
119
R
OPTIONAL EQUIPMENTElectrically driven water pump.Electric Re-fuelling pumpSpecial paint colour (if different from Terex White Colour RAL 1013 or Finlay Orange RAL 2002) . RAL must be specified on orderManual extensions for feed hopper (total capacity 8m³/10.4yd³)
Radio remote system
Belt weigher for main conveyorStockpile Level Sensor for main conveyorDust Covers for main conveyor.Dust hood for main conveyor. Note :- 3.8m Transport height if fitted.
Feed conveyor access platform
Lighting mastHot climate lubrication kit (Recommended for ambient temperatures be-tween +15 to +50°C)Hot climate cooler pack c/w hot climate lubrication kit (Recommended for ambient temperatures >+35°C).Cold climate lubrication kit (Recommended for ambient temperatures between -20 to +30°C)
Portable urea filling pump c/w nozzle
Camera over crusher.
Control panel positive air pressurisation.
Extra coarse concave - max feed size 195mm (check lead time)¹
Coarse concave - max feed size 175mm (check lead time) ¹
Sand concave - max feed size 63mm (check lead time)¹ *NOTE - MUST TAKE SHORT THROW ECCENTRIC OPTION
Short throw eccentric (check lead time) ¹
STANDARD FEATURES
ENGINE:Tier 3 / Stage IIIA:- Caterpillar C9 ACERT 261kW (350hp)Tier 4 Final / Stage IV: Scania DC09 257kW (350 hp)
CONE:Terex 1000 Cone chamber, 1000mm (40”) head diameterLong throw eccentric, medium coarse concave (max feed size 160mm)Direct Drive via clutch
FEEDER CONVEYOR / HOPPER:5m³ (6.5yd³) hopper capacity
1050mm (42”) wide belt
Metal detectorMetal contaminants purge system
Wear resistant liner plates
MAIN CONVEYOR:900mm (36”) wide beltHigh spec scraper at head drumWear resistant liners at crusher discharge point
GENERAL:Galvanised catwalk c/w handrail, kick board and access laddersHeavy duty track unit.Hand held track control set with connection leadSafety guards in compliance to machinery directiveEmergency stopsPiped for dust suppression c/w spraybars
Standard oils - (Recommended for ambient temperatures between -5 to +30°C)T-Link Telemetry System fitted c/w 3 years data subscription
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Pow
erpa
cku
Ti
er 3
/ S
tage
IIIA
: C
ater
pilla
r C
9 AC
ER
T
En
gine
Pow
er: 2
61kW
(350
hp)
Engi
ne S
peed
: 175
0 rp
m -
190
0 rp
mu
Tie
r 4F
/ S
tage
IV: S
cani
a D
C9
Engi
ne P
ower
: 257
kW (3
50hp
)
En
gine
Spe
ed: 1
450
rpm
- 1
600
rpm
Cone
Cha
mbe
ru
Tere
x 10
00m
m (4
0”)
cone
cha
mbe
r u
Con
e co
unte
r sh
aft S
peed
Ran
ge:
Tie
r 3:
935
- 10
15 r
pm
T
ier
4: 9
15-1
010
rpm
u
Varia
ble
spee
d co
ntro
l set
tings
for
prod
ucin
g a
qua
lity
aggr
egat
eu
‘On
the
fly’ h
ydra
ulic
ally
adj
usta
ble
clos
ed s
ide
set
ting
with
mon
itorin
g sy
stem
Mai
n Co
nvey
oru
Bel
t: 90
0mm
(36”
) u
B
elt S
pec:
Pla
inu
W
orki
ng A
ngle
: 21°
u
Dis
char
ge H
eigh
t: 3
.3m
(10’
10”
)u
Im
pact
bar
s an
d w
ear
resi
stan
t lin
ers
at fe
ed p
oint
u
Dus
t sup
pres
sion
: fit
ted
with
hos
e an
d sp
rayb
ars
as
sta
ndar
d (n
o pu
mp
supp
lied)
u
Sta
ndar
d S
tock
pile
cap
acity
: 53
.5m
3 (70
yds3 )
40°
Hopp
er /
Feed
eru
H
oppe
r ca
paci
ty: 5
m³
(6.5
yd³)
u
Hop
per
fabr
icat
ed in
10m
m m
ild s
teel
pla
te w
ith 1
0mm
w
ear
resi
stan
t ste
el li
ners
at i
nput
poi
ntu
W
idth
at r
ear:
2.45
m (8
’)u
B
elt S
pec:
Pla
inu
Bel
t Wid
th: 1
.05m
(42”
)u
S
peed
ran
ge: v
aria
ble,
0 –
31
m/m
in (0
– 1
01 ft
/min
)u
W
orki
ng A
ngle
: 21
° u
Dro
p do
wn
rear
doo
r fo
r au
xilia
ry c
rush
er fe
edu
C
rash
bar
fitte
d to
redu
ce im
pact
load
on
feed
con
veyo
r
Unde
rcar
riage
u
Sho
e W
idth
: 400
mm
(16”
)u
Spr
ocke
t Cen
tres
: 3.2
4m (1
0’ 8
”)u
Tra
ckin
g S
peed
: 1.3
km
/hu
Gra
deab
ility
: 25°
Met
al C
onta
min
ants
Purg
e Ch
ute
Met
al D
etec
tor
C-1540S
121
R
33,500kg (73,855lbs)
TRANSPORT DIMENSIONS
WORKING DIMENSIONS
15.55m (51’)
14.9m (48’ 11”)
MACHINE WEIGHT:
2.75m (9’ )
3.9m (12’ 9”)
3.45m
(11’
4”)
4.35m
(14’
3”)
without options
For further information on specific machine weight configurations please consult Terex Finlay