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Cement Manufacturing Services Electrical & Process Control Technology Holcim Group Support Ltd Im Schachen 5113 Holderbank Phone +41 58 858 62 71 Fax: +41 58 858 62 75 The copyright for this document and all appendices are reserved by Holcim Group Support Ltd HMI Screen Design Guideline Holcim Group Support Ltd Cement Manufacturing Services 12.4 mbar 12.4 mbar 12.4 mbar 12.4 mbar 12.4 mbar 12.4 mbar 12.4 mbar 12.4 mbar 12.4 mbar 12.4 mbar 12.4 mbar 12.4 mbar 12.4 mbar

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Page 1: R CMS ECT 08 1442 E HMI Design Spec Guideline MainDoc V1 1

Cement Manufacturing Services Electrical & Process Control Technology

Holcim Group Support Ltd Im Schachen 5113 Holderbank

Phone +41 58 858 62 71 Fax: +41 58 858 62 75

The copyright for this document and all appendices are reserved by Holcim Group Support Ltd

HMI Screen Design Guideline

Holcim Group Support Ltd Cement Manufacturing Services

12.4 mbar

12.4 mbar 12.4 mbar

12.4 mbar

12.4 mbar

12.4 mbar

12.4 mbar 12.4 mbar

12.4 mbar

12.4 mbar

12.4 mbar

12.4 mbar

12.4 mbar

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HMI Screen Design Guideline

Report Number: CMS-ECT 08/1442/E Date: August 19, 2008 Revision No.: V 1.1

Holcim Group Support Ltd Cement Manufacturing Services

Prepared by: Rudolf Stingelin Reviewed by: Thomas Kindlimann Approved by: Michael Bruckhaus Holcim Group Support Ltd Cement Manufacturing Services Im Schachen CH-5113 Holderbank Phone +41 58 858 62 71 Fax +41 58 858 62 75

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Summary This document describes Holcim's recommendations How to design the Human Machine Interface (HMI) screens for Process Control Systems (PCS) used to control the cement production. The objective is to get an as much similar and consistent screen architecture, screen design and operation ergonomic for the HMI in the Holcim Group The main document specifies the ideal solution. The annexes show how to apply this specification with the standard PCS Modifications Version Date Modification Autor V 1.0 19.08.2008 First Release together with Annex 1 R. Stingelin V 1.1 10.09.2008 Modif: Definitions how to display the override of digital values R. Stingelin

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Table of Contents

1. General remarks .............................................................................................................................. 6

1.1 Acronyms & Terms .................................................................................................................... 6

2. General basic Definitions (PCS independent) .............................................................................. 7

2.1 Screen hierarchy........................................................................................................................ 7

2.2 Plan screen level ....................................................................................................................... 8

2.3 Department screen level........................................................................................................... 8

2.4 Group screen level and detail screen level ............................................................................. 11

2.5 Department common screen pool ........................................................................................... 11

2.6 Plant common screen pool ...................................................................................................... 11

2.7 Screen architecture.................................................................................................................. 12 2.7.1 Process screen design ........................................................................................................ 13 2.7.2 Trend screen design............................................................................................................ 14 2.7.3 Service screen design ......................................................................................................... 15 2.7.4 Message screen design....................................................................................................... 15

2.8 Screen navigation.................................................................................................................... 16 2.8.1 Plant wide navigation........................................................................................................... 16 2.8.2 Department wide navigation ................................................................................................ 17 2.8.3 Screen family wide navigation ............................................................................................. 18 2.8.4 Additional navigation by navigation arrows ......................................................................... 19

2.9 Example for a screen concept ................................................................................................. 20

3. Displaying Alarms and Events ..................................................................................................... 21

3.1 Message line content............................................................................................................... 21

3.2 Alarm screen display ............................................................................................................... 22

3.3 Event screen display ............................................................................................................... 22

4. Rules, hints and tips for HMI screen designing ......................................................................... 23

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4.1 Rules for graphics and mimics ................................................................................................ 23 4.1.1 Equipment drawing and TAG naming.................................................................................. 23 4.1.2 Display of process status and operation status (Colors) ..................................................... 25 4.1.3 Display of bar graphs........................................................................................................... 26 4.1.4 Display of selection and status information's....................................................................... 27 4.1.5 Best practice for graphics and mimics................................................................................. 28

4.1.5.1 Don’t use...................................................................................................................... 28 4.1.5.2 Use............................................................................................................................... 30

Annex 1: Specific Definitions for the Siemens PCS 7 CEMAT Annex 2: Specific Definitions for Rockwell Automation Faktorytalk View Annex 3. Specific Definitions for the ABB IndustrialIT 800xA Annexes will be attached as required depends on the applied PCS

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1. GENERAL REMARKS

This document describes the following main items of a HMI: - The screen hierarchy - The main screen architecture - The screen navigation concept - The rules how to draw graphic screens In this document main part the ideal concept will be defined independent from the applied HMI system. The annex 1-3 will then show how these definition can be optimal applied to the Holcims standardized HMI systems from Siemens (CEMAT), Rockwell (FactoryTalk View) and ABB (ABB IndustrialIT 800xA). The document does not describe the screen content and the basic use of colors, because this is already done in the Standard Design Criteria.

1.1 Acronyms & Terms

PCS Process Control System HMI Human Machine Interface PLC Programmable Logic Control PAG Platform Architecture Guide Department Production line inside a cost centre defined by HAC 123 Group Process group as defined by HAC 123 Control group Process part with its own start and stop procedure

A Control group can match a Group (HAC123) or it can be a part of a group

Screen Is a displayed content (picture) on an HMI monitor /operator

console Screen area Area

Part of a screen with it specific purpose

CEMAT Siemens PCS for Cement applications FactoryTalk View Platform for HMI design of Rockwell Automation ABB IndustrialIT 800xA Industrial IT system for PCS and HMI of ABB

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2. GENERAL BASIC DEFINITIONS (PCS INDEPENDENT)

2.1 Screen hierarchy

All screens are embedded in a defined hierarchical level or in a common pool as shown in the next drawing. Find following the description of these levels and pools. This picture shows a typical screen hierarchy with some examples as content. It does not represent a complete screen set

Optional for multiple production lines and departmental overviews

Group screen

Mill feed

531

Group Detail screen

Hydraulic

561-2

Group Detailscreen

Main Drive

561-3

Plant screen level

Groupscreen

Mill circuit

561-1

Dept. screen level

Group screen level

Detail screen level

Dept. Trendscreen

Trend 1

Dept. Trend screen

Trend n

Dept. Service screen

Recipes

Dept. Servicescreen

Silos

Dept.. Messagescreen

Alarms

Dept common screen pool

Dept. Overview screen

Expedition

Dept. Overview screen

Kiln 1

Departmental hierarchy

Other departments

Plant Trend screen1

Trend 1

Plant Trend screen

Trend 2

Plant Message screen

Alarms

Plant common screen pool

Other departments

Dept. Overview screen

Cem mill 1

501-2

Dept. Overview screen

Cem mills 1-n

500-1

Dept. Overview screen

Cem mill 2

502-1

Dept. Overview screen

Cem mill 1

501-1

Plant Overview-

screen

Groupscreen

Cem transport

591

Screen family

Plant Services screen

PCS Sys 1

Plant Service screen

PCS Sys 2

Screen family Screen family

Dept.. Messagescreen

Events

Plant Messagescreen

Events

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2.2 Plan screen level Plant

Overview- screen

Plant screen level

The plant screen level has only one screen. This screen should display in minimum the navigation to the departmental processes. It has to open after a HMI system start. This screen can display additional a general overview about the running processes of the plant.

2.3 Department screen level

Dept. screen levelDept. Overview

screen

Cem mill 1 501-1

Dept. Overview screen

Cem mill 1

501-2

Dept. Overview screen

Cem mills 1-n

500-1

Other departments Other departments

Optional General overview

Cem mill 1-n (Without hierarchical

structure)

Process overview Cem mill 1

Exeptional Process overview Cem mill 1 spitted

Departmental hierarchy

The ideal solution is to have only one screen to display the process of one production line of this department (e.g. a cement mill process). If one screen is not sufficient to display the process, it can be split as exception in a second or third screen. For multiple production lines additional departmental hierarchies should be defined. Additional a general departmental overview over all production lines can be defined.

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Typical example of an departmental overview screen for 3 cement mills.

Expedition

Cem mill 2

2008.02:29 14:15:36 521-BC1.R1 Rope switch Beltconveyor Building 4 / 24 m

Auxiliaries

Cem mill 1Raw meal Kiln 1

Kiln 2

Coal mill

Crusher Trend

Acknowledge

Alarms

Overview LVD

Events

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Normally the following departments should be displayed:

Dept. (HAC 1)

Description

Main departments 2 Raw material preparation (Crusher) 3 Raw meal preparation (Raw mill) 4 Clinker production (Kiln) 5 Cement grinding (Cem mill) 6 Packing and shipping (Expedition) Pre process departments

K Additives handling L Traditional fuel handling V Alternative fuel handling X Correctives handling Auxiliarie departments

M Water supply E Electrical power (Singel line diagram) D General plant services (Compressed air etc.)

Other departments (see HAC manual) should be added as needed. To display common process parts of two departments (e.g. the gas flow between kiln and raw mill or additive handling to multiple cement mills), a common screen should be created and applied to the department screen level.

Dept. screen levelDept. Overview

screen

Gas flow

Dept. Overview screen

Kiln

Dept. Overview screen

Raw mill

Other departments Other departments

Kiln departmentRaw meal department

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2.4 Group screen level and detail screen level

Groupscreen

Mill feed

531

Groupscreen

Cem transport

591

Group Detail screen

Hydraulic

561-2

Group Detailscreen

Main Drive

561-3

Groupscreen

Mill circuit

561-1

Group screen level

Detail screen level

The group screen has normally one screen for every main process control group. Control groups for detailed display of auxiliary systems or subsystems will normally defined in screens on the detail screen level. If one control group is too big for one screen it has to be spitted to an additional screen.

2.5 Department common screen pool

Dept. Trend screen

Trend 1

Dept. Trend screen

Trend n

Dept. Servicescreen

Recipes

Dept. Servicescreen

Silos

Dept. Messagescreen

Alarms

Dept common screen pool

Screen family

Dept. Messagescreen

Events

These screens contain common content valid inside a department and therefore usable only inside department hierarchy. The screen should be handled in so called families and will have it special navigation rules Families should be built always for multiples screens of the similar content. e.g. Family of trend screens

2.6 Plant common screen pool

Plant Trend screen1

Trend 1

PLant Trend screen

Trend 2

Plant Messagescreen

Alarms

Plan common screen pool

Plant Servicesscreen

PCS Sys 1

Plant Servicesscreen

PCS Sys 2

Screen family Screen family

Plant Message screen

Events

The usage and rules of these screens are similar to those in the department common screen pool. The screens are related to the plant screen level

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2.7 Screen architecture

The HMI should be built by several basic screen layout witch have to be applied for the complete system. Such basic screens are: - Process screen (Process graphics) - Trend screen (Set of trend curves) - Message screen (Alarm and Events) - Service screen (Recipes, PCS system info, etc Every type of screens has its own screen architecture. But this architecture should be similar to all screens of same type. Every type of screen should be partitioned in several standardized areas as following: Process areas: - Graphic area -.Trend area - Message area Navigation and operation areas - Plant wide navigation area - Department wide navigation area - Common HMI system navigation area - Family wide navigation area Navigation- and operation areas should be placed on top, on bottom or at the side of the screen.

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2.7.1 Process screen design

Typical architecture for a process screen

ExpeditionCem mill 1

2008.02:29 14:15:36 521-BC1.R1 Rope switch Beltconveyor Building 4 / 24 m

Auxiliaries

Cem mill 2

Cem mill 3

Raw meal Kiln 1

Kiln 2

Coal mill

Crusher

561-3

561-2

531 591

Trend Recipe Silos

Trend

Acknowledge

Alarms

Process area (Graphics)

Overview LVD

Plant wide navigation area

Plant wide navigation area

Department wide navigation area

Last alarm message

Alarms

Events Events 561-1

The plant wide navigation area serves to navigate between department hierarchies. The department wide navigation area serves to navigate inside its department hierarchy including its common screen pool. Process screens will be aplyed for: - Plant overviews - Department overviews - Group views - Detail views The plant overview screen has to contain as minimum the plant wide navigation area to jump into the needed departmental hierarchy structure. The process area should display a plant wide process overview.

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2.7.2 Trend screen design

Typical architecture for a trend screen

2008.02:29 14:15:36 521-BC1.R1 Rope switch Beltconveyor Building 4 / 24 m

Trend Set 1

Acknowledge

Trend area

Family wide navigation area

Exit button to leave the screen family Name of department

Trend Set 3 Trend Set 4 Cem mill 1 ExitTrend Set 5 Trend Set 6 Trend Set 7 Trend Set 8

Trend Set 2

One ore more trend screens of a department or of a plant build together a screen family. With the exit button this family can be left. The trend area should contain a set of trend curves for values which relate together in the process. The select button has to be named with the functionality of the trend set.

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2.7.3 Service screen design

The architecture for service- and system information screens is similar to the above described trend screen. It will also be one screen or a screen family. Instead of trend area it has a process(Graphic) area. Service screens will be applied to display additions handlings on the department level or plant level: e.g. - Recipe treatement - Product to silo assignement - PCS system and status information display etc:

2.7.4 Message screen design

Typical architecture for a message screen

Acknowledge

Alarm display area or

Event display area

Operation area to treate the message screen (Find, filter, etc)

Exit button to leave the screen Name of department

(if required)

Cem mill 1 Exit

Alarm screens should by assigned with an initial filtering to its own department.

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2.8 Screen navigation

2.8.1 Plant wide navigation

The plant wide navigation will be done with buttons assigned to plant wide navigation area as defined above. With it, it is possible to navigate from the plant screen level, department screen level, group screen level and detail screen level to its own and to an other department or between two departments.

Expedition Cem mill 1

2008.02:29 14:15:36 521-BC1.R1 Rope switch Beltconveyor Building 4 / 24 m

Auxiliaries

Cem mill 2

Cem mill 3

Raw meal Kiln 1

Kiln 2

Coal mill

Crusher

561-3

561-2

531 591

Trend Recipe Silos

Trend561-1

Acknowledge

Alarms

Process area (Graphics)

Overview LVD

Plant wide navigation area

Plant wide navigation- and operation

area

Department wide navigation- and operation

area

Last alarm message

Alarms

Plant wide navigation

Groupscreen

Mill feed

531

Group Detail screen

Hydraulic

561-2

Group Detailscreen

Main Drive

561-3

Plant screen leve

Groupscreen

Mill circuit

561-1

Dept. screen leve

Group screen lev

Detail screen lev

Dept. Overview screen

Expedition

Dept. Overview screen

Kiln 1

Departmental hierarchy

Other departmentsOther departments

Dept. Overview screen

Cem mill 1

501-2

Dept. Overview screen

Cem mills 1-n

500-1

Dept. Overview screen

Cem mill 2

502-1

Dept. Overview screen

Cem mill 1

501-1

Plant Overview-

screen

Groupscreen

Cem transport

591

Operation sequence (buttons) Navigation possibilities

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2.8.2 Department wide navigation

The department wide navigation will be done with buttons assigned to department wide navigation area as defined above. With it, it is possible to navigate inside a departmental hierarchy between the department screen level, group screen level and detail screen level.

ExpeditionCem mill 1

2 008.02:29 14:15:36 521-BC1.R1 Rope switch Beltconveyor Building 4 / 24 m

Auxiliaries

Cem mill 2

Cem mill 3

Raw meal Kiln 1

Kiln 2

Coal mill

Crusher

561-3

561-2

531 591

Trend Recipe Silos

Trend 561-1

Acknowledge

Alarms

Process area (Graphics)

Overview LVD

Plant wide navigation area

Plant wide navigation- and operation

area

Department wide navigation- and operation

area

Last alarm message

Alarms

Groupscreen

Mill feed

531

Group Detailscreen

Hydraulic

561-2

Group Detailscreen

Main Drive

561-3

Plant screen level

Group screen

Mill circuit

561-1

Dept. screen level

Group screen level

Detail screen level

Departmental hierarchy

Other departmentsOther departments

Dept. Overview screen

Cem mill 1

501-2

Dept. Overview screen

Cem mill 1

501-1

Plant Overview-

screen

Groupscreen

Cem transport

591

Department wide navigation

Operation sequence (buttons) Navigation possibilities

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2.8.3 Screen family wide navigation

The selection of the first screen of a screen family or a single screen from the pool can be done from the department screen level, the group screen level or from the detail screen level, if the related select button is assigned. Inside a screen family other screens of it can be selected. The screen family has to be left by using the EXIT button. With it the display will return to the screen from which you have started to the screen family

Groupscreen

Mill feed

531

Group Detailscreen

Hydraulic

561-2

Group Detailscreen

Main Drive

561-3

Plant screen level

Group screen

Mill circuit

561-1

Dept. screen level

Group screen level

Detail screen level

Dept. Trendscreen

Trend 1

Dept. Trendscreen

Trend n

Dept. Service screen

Recipes

Dept. Servicescreen

Silos

Dept common screen pool

Departmental hierarchy

Other departmentsOther departments

Dept. Overview screen

Cem mill 1

501-2

Dept. Overview screen

Cem mill 1

501-1

Plant Overview-

screen

Groupscreen

Cem transport

591

Screen family

Dept. Trendscreen

Trend n

Single screenss

ExpeditionCem mill 1

2008.02:29 14:15:36 521-BC1.R1 Rope switch Beltconveyor Building 4 / 24 m

Auxiliaries

Cem mill 2

Cem mill 3

Raw meal Kiln 1

Kiln 2

Coal mill

Crusher

561-3

561-2

531 591

Trend Recipe Silos

Trend 561-1

Acknowledge

Alarms

Process area (Graphics)

Overview LVD

Plant wide navigation area

Plant wide navigation- and operation

area

Department wide navigatio n- and operation

area

Last alarm message

Alarms

Enter into a screen family

(e.g. Trend screen family)

2008.02:29 14:15:36 521-BC1.R1 Rope switch Beltconveyor Building 4 / 24 m

Trend Set 1

Acknowledge

Trend area

Family wide navigation area

Exit button to leave the screen family Name of department

Trend Set 2 Trend Set 3 Trend Set 4Cem mill 1

Exit Trend Set 5 Trend Set 6 Trend Set 7 Trend Set 8

Family wide navigation

Family EXIT Operation sequence (buttons) Navigation possibilities

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2.8.4 Additional navigation by navigation arrows

Additional navigation possibilities can be assigned by using arrow buttons indicating the navigation direction. These buttons should e.g. used for: - Horizontal jumping to the next screen following the process flow on different pictures. - Vertical jumping upward to the screen in higher level to which the screen jumping from is related.

Groupscreen

Mill feed

531

Group Detailscreen

Hydraulic

561-2

Group Detailscreen

Main Drive

561-3

Plant screen level

Groupscreen

Mill circuit

561-1

Dept. screen level

Group screen level

Detail screen level

Departmental hierarchy

Other departmentsOther departments

Dept. Overview screen

Cem mill 1

501-2

Dept. Overview screen

Cem mill 1

501-1

Plant Overview-

screen

Groupscreen

Cem transport

591

ExpeditionCem mill 1

2008.02:29 14:15:36 521-BC1.R1 Rope switch Beltconveyor Building 4 / 24 m

Auxiliaries

Cem mill 2

Cem mill 3

Raw meal Kiln 1

Kiln 2

Coal mill

Crusher

561-3

561-2

531 591

Trend Recipe Silos

Trend 561-1

Acknowledge

Alarms

Process area (Graphics)

Overview LVD

Alarms

Navigation by arrows

Operation sequence (buttons) Navigation possibilities

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2.9 Example for a screen concept

The following picture shows a ideal example for a picture hierarchy with some of the navigation possibilities.

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3. DISPLAYING ALARMS AND EVENTS

3.1 Message line content

As described in the Standard Design Criteria the following information has to be treated as a minimum in an alarm screen and a message screen.

(Message in separate columns) Date Time Type Tag

(HAC) Value Status Message (where) Message (who) Message (what)

07.11.2008 17:57:02 W 532-1X1.TA:H 85 Mill drive CM building / +0m Temp high

08.11.2008 17:57:02 W 532-1X1.TA:H 85 Mill drive CM building / +0m Temp high

(Message in one column)

Date Time Type Tag (HAC)

Value Status Message (where, who, what)

07.11.2008 17:57:02 W 532-1X1.TA:H 85 Mill drive @ CM building / +0m Temp high

08.11.2008 17:57:02 W 532-1X1.TA:H 85 Mill drive @ CM building / +0m Temp high

Type and status of the message have to be defined by codes according the definitions in the Standard Design Criteria. Additionally colors can be used to distinguish between type and / or status. But it is strongly recommended to apply colors restrictive to get an easy screen view. Example for message type code:

Message type Code examples

Failure F, Failure, !

Warning W, Warning, #

Status S, Status,.$

Diagnostic D, Diagnostic @

Example for message status codes

Message status Code example

Come not acknowledged C

Come acknowledged CA

Gone not acknowledged GA

Gone G

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3.2 Alarm screen display

The alarm screen displays the existing Failures and Warnings. For an error free process this screen should be empty.

Acknowledge

Exit

Date Time Type Tag (HAC) Value Status Message (where, who, what 08.11.2008 17:57:02 F 522-BC1.R1:F CA Belt conveyor @ CM building / +24m Rope switch 08.11.2008 17:57:02 W 532-BE1.LM:H CA Bucket elevator @ CM building / -2m Level high 07.11.2008 13:34:52 F 532-BC2.R1:F 0 CA Belt conveyor @ CM building / +15m Rope switch 08.11.2008 17:57:02 W 532-1X1.TA:H 85 CA Mill drive @ CM building / +0m Temp max 08.11.2008 17:57:02 W 532-1X1.TB:H 88 CA Mill drive @ CM building / +0m Temp max 08.11.2008 17:57:02 W 532-1X1.TC:H 90 CA Mill drive @ CM building / +0m Temp max 07.11.2008 13:38:52 W 532-BC1.D1:F 0 C Belt conveyor @ CM building / +20m Drift switch 07.11.2008 13:34:52 F 532-BC2.R1:F 0 C Belt conveyor @ CM building / +15m Rope switch

Failure not acknowledged

Warning not acknowledged

Failure or Warning acknowledged

Cem mill 1

Alarms

3.3 Event screen display

The Event screen displays the history of all events happened such as Failures, Warnings, Status and Diagnostic-Events.

Acknowledge

Exit

Date Time Type Tag (HAC) Value Message (where, who, what 08.11.2008 17:57:02 S 532-001.01 Group 532 START 08.11.2008 17:57:02 F 522-BE1.R1:F Belt conveyor @ CM building / +24m Rope switch 08.11.2008 17:57:02 W 532-BE1.LM:H Bucket elevator @ CM building / -2m Level high 08.11.2008 17:57:02 D 532-BE1.S1 Bucket elevator @ CM building / -not standing 07.11.2008 13:34:52 F 532-BC2.R1:F 0 Belt conveyor @ CM building / +15m Rope switch 08.11.2008 17:57:02 W 532-1X1.TA:H 85 Mill drive @ CM building / +0m Temp max 08.11.2008 17:57:02 W 532-1X1.TB:H 88 Mill drive @ CM building / +0m Temp max 08.11.2008 17:57:02 W 532-1X1.TC:H 90 Mill drive @ CM building / +0m Temp max 07.11.2008 13:38:52 W 532-BC1.D1:F 0 Belt conveyor @ CM building / +20m Drift switch 07.11.2008 13:34:52 F 532-BC2.R1:F 0 Belt conveyor @ CM building / +15m Rope switch

History of all events

Cem mill 1

Events

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4. RULES, HINTS AND TIPS FOR HMI SCREEN DESIGNING

The praxis shows that every person who designs HMI graphic screens has his own understanding and creativity to draw a process for screen display. To reduce such creativity and to get group wide a more consistent philosophy the following chapter will give a guide line to create process graphic screens for the cement production. This will be done giving good and bad examples.

4.1 Rules for graphics and mimics

4.1.1 Equipment drawing and TAG naming

For designing HMI screens the colors as defined in the Holcim Standard Design Criteria have to be applied Standing process

Rules: For TAG's To every equipment has to be assigned a

field indicating its TAG name applying the HAC. If the equipment is electrically driven (motor, valve, heating etc), then clicking on this TAG should open the popup window which controls the drive of this equipment.

The TAG name can be full HAC or reduced HAC depends on the following conditions.

BC1

SG1

531-RF1

LD1 VE1

M BE1.M1

BE1.M2

Rules: Non animated equipment remains transparent or shadowed gray

Normally no motor will be drawn with the exception of multiple drives for the same machine or for big motors (see below) Standing equipment has light gray color

Condition Use of HAC TAG name The screen includes only one process group

HAC 456 BC1

The screen includes several process groups

HAC 123-456 531-RF1

An equipment (machine) has more than one drive (e.g. Bucket elevator)

HAC 456.78 or HAC 123-456.78

BE1.M1 BE1.M2 or 531-BC1.M1531-BC1.M2

M

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Running process

BC1

SG1

RF1

LD1 VE1

Rules: Normally no motor will be drawn Running equipment has green color

M

M

BE1.M1

BE1.M2

Big drives

Rules: For big drives (including eventually also auxiliary drives) or drives with additional equipment the motor should be drawn as mimic 1X1.M1 HU1

1X1.M3 1X1.M2

1X1:H1

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4.1.2 Display of process status and operation status (Colors)

Rules: Process driven status information has to be indicated by color changes and visibility changes of the assigned object. Operator driven status information has to be displayed by additional mimic objects.

Display of TAG names

Rules: The back color of the equipment names has to be applied as follows: Process status

Error status

Alarm status

Back color

Standing No error No alarm -SG1 Standing error No alarm -RF1 Running No error No alarm -LD1 Running error Warninge -BC1 Running error Failure -VE1

Additionally a color filed has to be assigned to

the tag for displaying the following additional status Operation status Field color Single start mode blue Local operation mode white Automatic operation mode no visible Override (simulation) orange

BC1

SG1

RF1

LD1 VE1

Display of analog values

Rules: The display of analog values has to be an active field. Clicking on the display field has to open the popup window to treat the analog value: The back color of the value display field has to be applied as follows:

Process status (Value) Alarm

status Back color

Value in limit No alarm 87 % Value out of warning limit Warning 87 % Value out of failure limit Failure 87 % Value simulated No alarm 87 % Value simulated Warning 87 % Value simulated Failure 87 % Value under flow (<4mA) Failure 87 %

If the analog value is in override modus (simulation)

by the PCS, then it has to marked with the additional orange square mimic.

LD1 87 %

LD1 87 %

LD1 87 %

LD1 87 %

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Display of digital values

Rules: Digital sensors (speed switches, drift switches, level switches etc. ) will be displayed only in case of an error as following

Process status

Sensor status

Alarm status

Back color

Standing No error No alarm Standing error x X1 Running No error No alarm Running error Warning R1 Running error Failure D1

If the digital value or an object is in override status (simulation) by the PCS, then the additional orange square mimic field has to be displayed and the digital object has to be visible in light gray.

In case when only the OK status of the digital signal can be set, the digital object itself can by displayed with an orange background.

D1

SG1 LD1

R1

X1

S1 RF1

R1

BC1

D1

4.1.3 Display of bar graphs

Rules: Analog values as bar graph have to be displayed as brown bar mimic. This bar graph color will not change. The analog value display has to change the color according the description above.

35 m

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4.1.4 Display of selection and status information's

Single selection (e.g. On/Off)

Rules: Single selections (e.g. On/Off) have to be defined with push buttons as following: Button status Button

color Selection status

Selection is disabled (no action possible) Heating's OFF

Selection is enabled) (selection is possible) Heating's OFF

Selection is activated (Selected) Heating's ON

Heating's OFF

Heating's OFF

Heating's ON

Multiple selection (e.g. Silos))

Rules: Multiple selections (e.g. silos) have to be defined with push buttons as following: Selection status Button

color Selection is activated (Selected) -3S3

Selection is enabled) (selection is possible) -3S2

Selection is disabled (no action possible) -3S1

Prod

uct 2

Prod

uct 3

Prod

uct 1

-3S1 -3S2 -3S3

Status informations (e.g. actually production)

Rules: Information's and Status about the process should be written in white on blue back color.

(e.g. actually produced product)

Fortico

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4.1.5 Best practice for graphics and mimics

4.1.5.1 Don’t use

No moving objects

Rules: Do not draw continuous moving mimics

No 3 dimensional objects

Rules: Try not to draw 3 dimensional; you … … lose time, … lose place The object looks to complex

Apply only shadowing to get the 3 dimensional feeling

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No complex object designs

Rules: Do not draw complex objects Keep the simple and understandable

Doing this, the objects can often designed smaller to save space

Do not use the color "running" for non driven equipment

Rules: Try to not apply normally green color for non driven objects (e. g silos)

Typical exception is an air slide

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4.1.5.2 Use

Use Static position movements

Rules: Apply static mimics to show different position of moving objects