r j-1175 dual power jaw crusher -...
TRANSCRIPT
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J-1175 Dual PowerJaw Crusher
SPECIFICATION:Inlet Opening: 1070mm x 760mm (42” x 30”) Net Engine Power: Tier 2 / Stage II Equivalent: Scania DC9 350hp (257kW) Tier 4F / Stage IV: Scania DC9 350hp (257kW) Portability: TrackedOperating Weight: 54,300kg (119,711lbs) (without by-pass conveyor and magnet options) 56,500kg (124,561lbs) (with by-pass conveyor and magnet options)
J-1175R
TM
20
R
HOPPER / FEEDERHopper capacity: 9m³ (11.7yd³)Feed height VGF: 3.98m (12' 11")Feed height Prescreen: 4.12m (13’ 6”)Material: 12mm (1/2”) wear resistant steelFeed width at rear VGF: 2.67m (8’ 9”)Feed width at rear Prescreen: 2.65m (8’ 8”)Locking mechanism: manualHydraulically folding sides and rear Vibrating Grizzly feeder (VGF): 1.05m wide x 4.25m longVGF grizzly aperture: 75mm (Options 50mm/100mm/125mm)VGF wire mesh aperture: 38mm (Other options available upon request)
VGF Speed range: variable, 450-850 rpmPan Feeder Speed range: variable, 450-850 rpmOptional Hopper extensions - 11m³ (14.4yd³)
SPECIFICATION
JAW CHAMBERTerex JW42 Chamber single toggle jaw crusherInlet width: 1070mm (42”)Inlet gape: 760mm (30”)Under jaw clearance: 460mm nominalDrive arrangement: Electric
Maximum Closed Side settings: 145mm (5¾”) (subject to toggle selection)Minimum Closed Side Settings (CSS): 45mm (1 3/4”) Demolition and Recycle applications. 75mm (3”) ‘Hard-Rock’ Quarry application, 60mm (2 1/2”) ‘Soft-Rock’ Quarry applicationReverse action for clearing blockagesFull hydraulic closed side setting adjustStandard Liner Profile: S-Tooth (18% Manganese)
MAIN CONVEYORBelt Width: 1.0m (40”)
Belt Spec: Plain
Working Angle: 22°
Speed: 100 m/min nominalDischarge Height: 3.6m (11’ 10”) with standard conveyorOptional extended conveyor discharge height: 4m (13’ 2”), incorporates folding head section for transportHydraulic raise/lower of head section for service accessImpact bars and wear resistant liners at feed pointHigh spec scraper at head drum
Hopper & Feeder
Jaw Chamber
Main Conveyor
Main Conveyor
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UNDERCARRIAGEBolt on tracksShoe Width: 500mm (20”)Sprocket Centres: 3.78m (12’ 5”)Two Speed Tracking with ‘soft start’ Speed: 1.1 km/h (Maximum Speed)Gradeability: 25°
TM
TOOL BOXMounted lockable toolboxTool Kit and flogging spannersGrease gunManuals
BY-PASS CONVEYOR (OPTIONAL)Belt Width: 650mm (26”)Belt Spec: Plain
Working Angle: 22°Hydraullically folds for transportStandard Discharge Height: 2.1m (7’)Stockpile capacity: 13.8m3 (18yd3) @ 40°Optional extended discharge height: 2.9m (9’ 6”)Extended Stockpile capacity: 36.3m3 (47.5yd3) @ 40°
TANK CAPACITIESHydraulic Tank: 390 litres / 85 UK gal / 103 US galFuel Tank: 430 litres / 95 UK gal / 114 US galUrea Tank: 60 litres / 13.2 UK gal / 16 US gal
Tool Box
Bypass Conveyor (Optional)
J-1175MAIN CONVEYOR continuedTail section raises hydraulically to increase clearance when trackingDust suppression: fitted with hose and spraybars as standard (no pump supplied)
Stockpile capacity: 69.4m3 (90.8yd3) @ 40°
POWERPACKTier 2 / Stage II Equivalent: Scania DC9 350hp (257kW)Tier 4F / Stage IV: Scania DC9 350hp (257kWEngine Speed: 1500 rpm
Tier 2 / Stage II Equivalent: Scania DC9 350hp (257kW)
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R
CONTROL SYSTEMAdvanced CANBUS compliant system Large display screen (IP65 Rated) Four simple operating modes with menu driven graphic user interface-- Track mode: For moving machine- Automatic mode: For automatically starting the machine in prede-termined sequence- Set-up mode: For folding/setting up machine- Configuration mode: For testing/setting individual components Choice of preset parameters to suit crushing applications- Hard Rock- Soft Rock- Demolition and RecycleUser friendly incremental selection of feeder and crusher speed enable the operator to achieve the optimal throughput Detachable Umbilical control for tracking Radio remote control (optional) Inte-grated machine and engine control panel Lockable compartment Auto regulating feeder selectable for improved throughput control
Control System
REMOTE CONTROL UNIT (OPTIONAL)Full function radio remote unit
Machine can be switched from crushing mode into track mode, moved and switched back to operating mode from remote control unitFeeder stop / start
CHUTESHeavy duty inlet chute with bolt-up construction, and liner platesBy-pass chute with selectable discharge flop gate, to either by-pass conveyor or main conveyor
PLATFORMSCatwalk access on both sides of the machine with access to both sides of the powerunitCompact folding for transport
MAGNETIC SEPARATOR (OPTIONAL)Suspended self cleaning crossbelt overband magnetBelt Width: 750mm (30”) Belt Spec: Cleated
Magnet Separator
ELECTRICAL SPECIFACTIONMain Conveyor: 2 x 5.5 kW MotorsMagnet: 1.5 kW MotorsBy-Pass Conveyor: 4 kW MotorHydraulic Pump: 55 kW ( Tracking, Pre-Screen, Feeder, Folding)Crusher Motor: 110 kW controlled via VSD (Variable Speed Drive)(Speed Control, Ability to run in Reverse, Unblock Feature)
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TM
STANDARD FEATURES
ENGINE:Tier 2 / Stage II Equivalent: Scania DC9 350hp (257kW) water cooled diesel engine
Tier 4F / Stage IV: Scania DC9 350hp (257kW) water cooled diesel engine
JAW CHAMBER:Terex 1070mm x 762mm (42” x 30”) single toggle jaw crusher
Electric drive and advanced electronic control system
Fully hydraulically adjustable closed side setting
Reversible operation for clearing blockages
S tooth liners Standard - 18% Manganese as standard
HOPPER/FEEDER:Hopper capacity: 9m³ (11.7 yd³)
Hydraulically folding hopper sides
Heavy duty vibrating feeder
Integrated pan and feeder - cassette is 75mm spacing as standard
Selectable discharge to by-pass conveyor or main conveyor
Mesh aperture on grizzly feeder: 38mm (1.5”)
MAIN CONVEYOR:1m wide main belt fitted with impact bars at feed point
High spec scraper at head drum
Piped for dust supression complete with spraybars
Separate central operators panel
GENERAL:Piped for overband magnet
Standard toggle setting 590mm
Galvanised catwalk c/w handrail, kick board and access ladders
Heavy duty undercarriage unit with 500mm wide pads
Hand held track control set with connection lead
Two speed tracks with ‘soft start’
Safety guards in compliance with machinery directive
Emergency stops
OPTIONAL EQUIPMENTRadio remote System: Operational controls of machine (auto start/ stop) & track movement
Bypass conveyor with 650mm wide plain belt
Extended bypass conveyor with 650mm wide plain belt
Singlepole over band magnet c/w stainless steel skirting & stainless steel discharge chute
Twinpole overband magnet (skirting & chute as above)
Belt weigher
Special paint colour (if different from Terex White Colour RAL 1013 or Finlay Orange RAL 2002) . RAL must be specified on order
Optional spacing on grizzly for integrated pan and feeder: 50mm/100mm/125mm - please specify below
Hydraulically driven water pump (Requires 1 aux drive)
Re-bar deflector plate - fits underneath jaw
Independent pre-screen c/w extended bypass conveyor with 650mm wide plain belt, 75mm cassette spacing and 38mm mesh as standard - other cassette and mesh apertures available upon request (Requires 1 aux drive)
Dust cover on discharge conveyor
Rip stop belt option
Lighting mast
Cold climate lubrication kit (for below -10ºc ambient)
Hot climate lubrication kit (For above +30ºc ambient)
Toggle options: 570mm for larger closed side setting
610mm to maintain minimum recommended closed side setting
Extended Hopper Flares (11m³ Capacity) - 14.4yd³
Portable urea filling pump c/w nozzle (Tier 4 models only)** S tooth liners standard
J-1175
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Hopp
er /
Fee
der
u H
oppe
r ca
paci
ty: 9
m³
(11.
7yd³
) u
Fee
d he
ight
VG
F: 3
.98m
(12’
11”
)u
Fee
d he
ight
Pre
scre
en: 4
.12m
(13’
6”)
u M
ater
ial:
12m
m (1
/2”)
wea
r re
sist
ant s
teel
u F
eed
wid
th a
t rea
r VG
F: 2
.67m
(8’ 9
”)u
Fee
d w
idth
at r
ear
Pres
cree
n: 2
.65m
(8’ 8
”)u
Loc
king
mec
hani
sm: m
anua
lu
Hyd
raul
ical
ly fo
ldin
g si
des
and
rear
u
Vibr
atin
g G
rizzl
y fe
eder
(VG
F): 1
.05m
wid
e x
4.25
m lo
ngu
VG
F gr
izzl
y ap
ertu
re: 7
5mm
(Opt
ions
50m
m/1
00m
m/1
25m
m)
u
VGF
wire
mes
h ap
ertu
re: 3
8mm
(O
ther
opt
ions
ava
ilabl
e up
on re
ques
t)u
VG
F S
peed
ran
ge: v
aria
ble,
450
-850
rpm
u P
an F
eede
r S
peed
ran
ge: v
aria
ble,
450
-850
rpm
u O
ptio
nal H
oppe
r ex
tens
ions
- 1
1m³
(14.
4yd³
)
Mai
n Co
nvey
oru
Bel
t Wid
th: 1
m (4
0”)
u B
elt S
pec:
Pla
inu
Wor
king
Ang
le: 2
2°u
Spe
ed: 1
00 m
/min
nom
inal
u D
isch
arge
Hei
ght:
3.6m
(11’
10”
) w
ith s
tand
ard
conv
eyor
u O
ptio
nal e
xten
ded
conv
eyor
dis
char
ge h
eigh
t: 4m
(13
’ 2”)
, inc
orpo
rate
s fo
ldin
g he
ad s
ectio
n fo
r tr
ansp
ort
u H
ydra
ulic
rai
se/l
ower
of h
ead
sect
ion
for
serv
ice
acce
ssu
Im
pact
bar
s an
d w
ear
resi
stan
t lin
ers
at fe
ed p
oint
u H
igh
spec
scr
aper
at h
ead
drum
u T
ail s
ectio
n ra
ises
hyd
raul
ical
ly to
incr
ease
cle
aran
ce
w
hen
trac
king
u D
ust s
uppr
essi
on: fi
tted
with
hos
e an
d sp
rayb
ars
as
s
tand
ard
(no
pum
p su
pplie
d)u
Sto
ckpi
le c
apac
ity: 6
9.4m
3 (90
.8yd
3 ) @
40°
Unde
rcar
riag
eu
Bol
t on
trac
ksu
Sho
e W
idth
: 500
mm
(20”
) u
Spr
ocke
t Cen
tres
: 3.7
8m (1
2’ 5
”)u
Two
Spe
ed T
rack
ing
with
‘sof
t sta
rt’:
u
Spe
ed: 1
.1 k
m/h
(Max
imum
Spe
ed)
u
Gra
deab
ility
: 25°
By-p
ass
conv
eyor
(opt
iona
l)u
Bel
t Wid
th: 6
50m
m (2
6”)
u
Bel
t Spe
c: P
lain
u
Wor
king
Ang
le: 2
2°u
Hyd
raul
ical
ly fo
lds
for
tran
spor
tu
Sta
ndar
d D
isch
arge
Hei
ght:
2.1m
(7’)
u
Sto
ckpi
le c
apac
ity: 1
3.8m
3 (18
yd3 )
@ 4
0°u
Opt
iona
l ext
ende
d di
scha
rge
heig
ht: 2
.9m
(9’ 6
”)u
Exte
nded
Sto
ckpi
le c
apac
ity: 3
6.3m
3 (47
.5yd
3 ) @
40°
Plat
form
su
Cat
wal
k ac
cess
on
both
sid
es o
f the
m
achi
ne w
ith a
cces
s to
bot
h si
des
of th
e
p
ower
unit
u
Com
pact
fold
ing
for
tran
spor
t
Pow
erpa
cku
Tier
2 /
Sta
ge II
Equ
ival
ent:
Sca
nia
DC
9 35
0hp
(257
kW)
Eng
ine
Pow
er: 3
50hp
(261
kW
)
E
ngin
e S
peed
: 150
0 rp
m
u
Tier
4F
/ S
tage
IV: S
cani
a D
C9
77A
E
ngin
e Po
wer
: 350
hp (2
57 k
W)
(EU
SP
EC)
Eng
ine
Spe
ed: 1
500
rpm
Mag
net
u
Opt
iona
l
Chas
sis
u
Rob
ust,
heav
y
d
uty
chas
sis
Jaw
Cha
mbe
ru
Tere
x JW
42 C
ham
ber
sing
le to
ggle
jaw
cru
sher
u
Inle
t wid
th: 1
070m
m (4
2”)
u
Inle
t gap
: 760
mm
(30”
)u
Und
er ja
w c
lear
ance
: 460
mm
nom
inal
u
Driv
e ar
rang
emen
t: H
ydro
stat
icu
Max
imum
Clo
sed
Sid
e se
tting
s: 1
45m
m (5
¾”)
(sub
ject
to to
ggle
sel
ectio
n)u
Min
imum
Clo
sed
Sid
e S
ettin
gs (C
SS
): 45
mm
(1 3
/4”)
Dem
oliti
on a
nd R
ecyc
le a
pplic
atio
ns. 7
5mm
(3”)
‘H
ard-
Roc
k’ Q
uarr
y ap
plic
atio
n, 6
0mm
(2 1
/2”)
‘Sof
t-R
ock’
Qua
rry
appl
icat
ion
u
Rev
erse
act
ion
for
clea
ring
bloc
kage
su
Full
hydr
aulic
clo
sed
side
set
ting
adju
stu
Sta
ndar
d Li
ner
Profi
le: S
-Too
th (1
8% M
anga
nese
)
Elec
tric
al S
peci
ficat
ion
u
Mai
n C
onve
yor:
2 x
5.5
kW M
otor
su
Mag
net:
1.5k
W M
otor
su
By-
Pass
Con
veyo
r: 4
kW M
otor
su
Hyd
raul
ic P
ump:
55
kW
(Tra
ckin
g, P
re-S
cree
n, F
eede
r, Fo
ldin
g)u
Cru
sher
Mot
or: 1
10 k
W c
ontr
olle
d vi
a VS
D
(Var
iabl
e S
peed
Driv
e)
(S
peed
Con
trol
, Abi
lity
to r
un in
Rev
erse
, Unb
lock
Fea
ture
)
25
54,300kg (119,711lbs)Operating weight (without by-pass conveyor and magnet options)
56,500kg (124 ,561lbs)Operating weight (with by-pass conveyor and magnet options)
MACHINE WEIGHT:
TM
J-1175
Working Dimensions
Transport Dimensions
3.5m
(11’
6”)
14.5m (47’ 8”)
3.95
m (1
2’ 1
”)
6.2m (20’ 4”)15.7m (51’ 8”)
2.9m (9’ 6” )