R25 Recumbent BikeASSEMBLY & PARTS MANUAL

MA902 Recreation Supply Inc.Model No. R25.1 P.O. BOX 181BODYCRAFT is a division of Recreation Supply Sunbury, OH 43074www.bodycraft.com 800-990-5556 info@bodycraft.com

R25 PARTS LIST

Rear Stabilizer

Front Stabilizer

Main BikeAssembly

Right Left Seat Pad H

Mesh Back Pad

andlebar Handlebar Console Mast

Back Pad Bottle Water ConsoleCover Holder Bottle Computer Mast

Console Cover

Left Right Power Supply Pedal Pedal

Step 1 Front & Rear Stabilizer1. Use a Styrofoam block from the packing material to raise the front of the Bike Assembly

then attach the Front Stabilizer (2) using two 3/8” x 2-1/4” Hex Head Bolts (79), as shown in Fig. A2. Tighten these bolts. Remove the Styrofoam block.

2. Use a Styrofoam block from the packing material to raise the rear of the Bike Assembly then attach the Rear Stabilizer (3) using two 3/8” x 2-3/4” Hex Head Bolts (78), two 3/8” Spring Washers (103), and two 3/8” Acorn Nuts (118), as shown in Fig. A3. Tighten these bolts. Remove the Styrofoam block.

3. Once the bike is in its final location, there are Adjustable Levelers (44) under each end of the Rear Stabilizer (3) that need to be adjusted to ensure the bike is totally stable on the floor.

Step 2 Seat & Mesh Back1. Attach the Seat Pad (28) to the Seat Frame (5) using four M8 Spring Washers (104) and four

M8 x 20L Hex Head Threaded Bolts (81) as shown in Fig. B1. Tighten these bolts.

2. Unsnap the Back Frame Cover (14) from the Mesh Back Support (18). Attach the Mesh Back Support (18) to the Back Support Frame (8) using four ¼” x 1” Machine Screws (89). Tighten these screws. Reapply the Back Frame Cover (14).

Step 3 Handlebars1. Before bolting the Handlebars (7L, 7R) to the Seat Frame (5), you must first connect the

Pulse Handlebar Wire (42) to the Pulse Coiled Wire (41) on the Seat Frame (5). Store excess wire in the Handlebar. Attach each Handlebar (7L & 7R) to the Seat Frame (5) using two M8 Spring Washers (104), and two M8 x 15L Dome Head Allen Bolts (84) as shown in Fig. C1.

2. Insert the Seat Adjustment Handle (11) into the bracket welded to the Seat Frame (5). As shown in Fig. C1. Orient the flat side on the Seat Adjustment Handle (11) toward the two M8 x 8L Set Screws (97) and then tighten the Set Screws (97) against the flat side.

Step 4 Assemble PedalsIMPORTANT The Left Pedal is Reverse Thread

Start threading each pedal by HAND , THEN FULLYTIGHTEN each pedal with a wrench. Using a wrenchto start the procerdure or not fully tightening thepedals can damage the crank arms.

1. The pedals are specific to each side. The Right side hasan "R" on the end of the threaded axle and the Left hasan "L". CAREFULLY screw each pedal in by HAND .The Left pedal screws in counter-clockwise.

2. FULLY tighten each pedal with Wrench (122).

Step 5 Console Mast & Computer ConsoleIMPORTANT Be Careful not to pinch any of the wires while assembling

NOTE! the Console Mast and Computer.

1. Slide the Console Mast Cover (30) onto the Console Mast (6). See Fig. E1 and E2.2. Hold the Console Mast (6) close to the Bike Assembly and connect both wires; the 4 Pin Console

Mast Harness (38) to the Pulse Connect Harness (39), and the Brake Motor Assembly Cable (34) to the 8 Pin Console Mast Harness (35).

3. Slide the Console Mast (6) onto the Bike Assembly (1) being careful not to pinch any wires. Secure theConsole Mast (6) using three M8 x 16L Flat Head Allen Bolts (86). Tighten Bolts.

4. Hold the Console Computer (21) close to the top of the Console Mast (6) and connect both wires; the 4 Pin Console Mast Harness (38), and the Pin Console Mast Harness (35).

5. Attach and tighten Console Computer (21) to Console Mast (6) using four M5 x 10L Machine Screws (92).6. Attach and tighten Bottle Holder (20) to Console Mast (6) using two M5 x 10L Machine Screws (92).

Step 6 Power Supply1. SEE F1. Insert the Power Supply (31) into the barrel plug on the rear of the bike. Then plug the Power

Supply into your wall outlet. The Computer Console should light up. If not, re-check the connections.

Step 7 Leveling the Bike1. SEE F2. There are Adjustable Levelers (44) under each end of the Rear Stabilizer (3) that need to be

adjusted to ensure the bike is totally stable on the floor.

AdjustmentsG1 The seat can adjust front-to-back to accommodate

your leg length. Simply rotate the Seat AdjustmentHandle (11) upward to loosen then rotatedownward with force to lock the seat into place.

G2 The Pedal Straps can be adjusted to fit your shoes.

G3. The Mesh Back Support (18) can be adjusted for your comfort. Simply squeeze the Back Pad Adjustment lever to release the Mesh Back Support (18).

DETAILED PARTS LISTDESCRIPTION QTY.

1 MAIN FRAME 12 FRONT STABILIZER 13 REAR STABILIZER 14 SLIDING SEAT TRACK 15 SEAT FRAME 16 CONSOLE MAST 17 L LEFT HANDLEBAR 17 R RIGHT HANDLEBAR 18 BACK SUPPORT FRAME 19 SEAT TRACK BACKING PLATE 2

10 BACK PAD ADJUSTMENT LEVER 111 SEAT ADJUSTMENT HANDLE 112 L LEFT CRANK ARM 112 R RIGHT CRANK ARM 113 ASSIST SHOCK 114 BACK FRAME COVER 115 CRANK PULLEY 116 FLYWHEEL 117 FLYWHEEL BRAKE INSERT 118 MESH BACK SUPPORT 119 WATER BOTTLE 120 BOTTLE HOLDER 121 COMPUTER CONSOLE 122 CRANK SHAFT 123 L LEFT PEDAL 123 R RIGHT PEDAL 124 L LEFT PEDAL STRAP 124 R RIGHT PEDAL STRAP 125 CONSOLE MAST GRIP 226 HANDLEBAR GRIP 227 DRIVE BELT 128 SEAT PAD 129 HAND PULSE SENSOR PLATE 230 CONSOLE MAST COVER 131 POWER SUPPLY 132 HEART RATE BELT 1

NO.

DETAILED PARTS LISTDESCRIPTION QTY.

33 L LEFT SHROUD (pre-assembled) 133 R RIGHT SHROUD (pre-assembled) 134 BRAKE MOTOR ASSEMBLY 135 8 PIN CONSOLE MAST HARNESS 136 POWER RECEPTACAL HARNESS 137 SPEED SENSOR PICKUP CABLE 138 4 PIN CONSOLE MAST HARNESS 139 PULSE CONNECTHARNESS 140 BRAKE ANTI-ROTATION BRACKET 141 PULSE COILED WIRE 242 PULSE HANDLEBAR WIRE 243 BRAKE MOTOR PUSH/PULL CABLE 144 ADJUSTMENT LEVELER FOOT 245 50 X 100mm END CAP 246 L 50 X 100mm LEFT WHEEL CAP 146 R 50 X 100mm RIGHT WHEEL CAP 147 SEAT TRACK END CAP 248 15 X 30mm OVAL END CAP 249 1-1/4" HANDLEBAR CAP 250 1" CRANK CAP 251 SEAT STOP BRACKET 252 FLYWHEEL ADJUSTMENT BRACKET 253 SEAT STOP BRAKE 154 SEAT STOP GRIP 155 1-1/4" BRAKE CONNECTOR 156 SPEED SENSOR HOLDER 157 CRANK SPACER 158 STEEL ROLLER BUSHING 459 RUBBER SEAT STOPPER 460 SEAT ROLLER 461 MAGNET 162 1/2" BUSHING FOR SEAT ADJ. 463 WIRE PROTECTOR 264 CLUTCH BEARING 165 6000Z BEARING 366 6200Z BEARING 167 6003Z BEARING 168 6004Z SKF BEARING 268 A 6004Z TPI BEARING 269 SMALL BELT PULLEY 170 FLYWHEEL ADJ. FASTENER 271 SEAT ADJ. PLUNGER 172 SPRING 173 PLUNGER RETAINER CLIP 174 SEAT STOP HANDLE COUPLING 175 FLYWHEEL AXLE 176 FLYWHEEL CLUTCH PULLEY 1

NO.

DETAILED PARTS LISTDESCRIPTION QTY.

77 1/2" X 3-1/2" HEX HEAD BOLT 178 3/8" X 2-3/4" HEX HEAD BOLT 279 3/8" X 2-1/4" HEX HEAD BOLT 280 M8 X 85L HEX HEAD BOLT 181 M8 X 20L HEX HEAD THREADED BOLT 482 M8 X 40L DOME HEAD ALLEN BOLT 183 M8 X 20L DOME HEAD ALLEN BOLT 484 M8 X 15L DOME HEAD ALLEN BOLT 485 M8 X 30L FLAT HEAD ALLEN BOLT 486 M8 X 16L FLAT HEAD ALLEN BOLT 387 M6 X 15L FLAT HEAD ALLEN BOLT 488 M8 X 10L MACHINE SCREW 189 1/4" X 1" MACHINE SCREW 490 M6 X 20L MACHINE SCREW 691 M5 X 10L MACHINE SCREW 192 M5 X 10L MACHINE SCREW 693 3/16" X 19L SCREW 894 3/16" X 16L SCREW 1195 M4 X 20L SCREW 296 M3.5 X 10L SCREW 497 M8 X 8L SET SCREW 498 M20 WASHER 199 M8 WASHER (f23) 1

100 M6 WASHER (f18.8) 1101 M6 WASHER (f13) 2102 M5 WASHER 1103 3/8" SPRING WASHER 2104 M8 SPRING WASHER 13105 M6 SPRING WASHER 6106 LGH2184 NUT 1107 3/8" HEX NUT 1108 1/2" NYLON NUT 1109 3/8" NYLON NUT 1110 M8 NYLON NUT 1111 M8 LOW HEIGHT NYLON NUT 5112 M6 NYLON NUT 7113 M10 NUT 2114 M20 NYLON NUT 1115 3/8" SELF LOCKING NUT 2116 1/2" CAP FOR NUT 2117 3/8" CAP FOR NUT 1118 3/8" ACORN NUT 2119 M8 ACORN NUT 5120 ALLEN WRENCH 1121 SCREWDRIVER/MULTI-TOOL 1122 WRENCH 1

NO.

7L

7R

5

10

7172

7313

80

62

89 62

18

2814

8

42

8495

29

5196

9653

2649

58

5860

60

85

81

81

81

5860

85

6085

58

63

81

8263

9797

62

55

7462

11

77

54

4295

26

49

84

29

41

104104

111104 119

110

119

104 104

100112

119

104

109117

104

104

104

104

85

116

89

119

104

108116

119104

EXPLODED VIEW 1 of 2

35

6

19

20

1

15

65

9161

9998

88

68

69

65

16

6467

7665

75

2250

8727

17

79

5270

66

2

3

93

94

9394 93

93

93

94

94

9494

93

31

4

9

9

47

6857

56

4743

94

30

32

25

48

4825

4478

78

45

45

4490

5983

5983

38

39

34

50

86

92 92

92

86

86

21

36

3794

40

90

5259

59

83

83

70

12L

46L

46R

33L

33R

23L

24L

12R23R

24R102

68A

112

113

112

115107

101112

101 103

118

103

90

106

111

111

115

114

113105

105

EXPLODED VIEW 2 of 2