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Radiation Modification of Synthetic Polymers Lecturer : Assoc. Prof. Dr. Murat Şen Hacettepe University Department of Chemistry, Polymer Chemistry Division, 06532, Beytepe, Ankara, TURKIYE 1

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Page 1: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Radiation Modification of Synthetic PolymersLecturer : Assoc. Prof. Dr. Murat Şen

Hacettepe University Department of Chemistry,Polymer Chemistry Division, 06532, Beytepe, Ankara, TURKIYE

1

Page 2: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

APPLICATIONS OF RADIATION PROCESSING

Topic: Radiation Modification of Synthetic Polymers

Human Health Materials Environment

2

Page 3: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Topic: Radiation Modification of Synthetic Polymers3

Page 4: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Cross-linkingHigh voltage, low power flame retardant cables of TV sets

High temperature and solvent resistance pipesHeat shrinkable products, films, tubing tape etc.Radiation vulcanization of natural rubber latex

DegradationProduction of teflon sprays from tetraflouroethylene

High quality printing inks from PTFEReclamation of rubber

Preparation of oligosaccharides

CuringCoating on the different substrates (wood, paper, plastic)

Foil lamination, printing inksMagnetic media (magnetic tapes, and floppy disks)

Graft polymerizationGrafting of synthetic fibers and textiles, polymer based biocompatible artificial organs

Superpermaable membranes for battery separators, Diagnostic systems

Topic: Radiation Modification of Synthetic Polymers [1,2]

Major Processes For the Radiation Modification of Synthetic Polymers

4

Page 5: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Radiation cross-linking improves thermal, mechanical, chemical properties

Free from chemicalsRapid processEnergy saving

Value addition to productsCross-linked insulation in cables/wires, LDPE O-rings for harsh conditions e.g. temperature (locomotives, automobiles)

Topic: Radiation Modification of Synthetic Polymers5

Page 6: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Crosslinking of Pipes

Topic: Radiation Modification of Synthetic Polymers6

Page 7: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

SiO

SiO

Si OSi

(CH2)3O

O

O C C CH2

CH3O

(CH2)3 O C C CH2

O CH3

O

HO

(CH2)3OCCH2CCH3

O

(CH2)3OCCH2CCH3

O OH

SiO2 nanoparticle:

mechanical properties viscoelastic properties

polysiloxane shell: S2

radiation curing solubility in acrylates

OH

OHOH

OH HO

Si

O

O

Si

OSi

O O

Si

OH

O

(CH2)3

(CH2)3 O C C CH2OOH

O

O CH3

Si

O C C CH2

CH3O

(CH2)3 O C C CH2

CH3O

CH3O

CH2CCO(CH2)3

O

CH3OCH2CCO(CH2)3

Topic: Radiation Modification of Synthetic Polymers7

Page 8: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Applications: Microstructuredpolyacrylate surfaces

Three steps of the replication process

11

2 2

33

UV/EB irradiation

Topic: Radiation Modification of Synthetic Polymers8

Page 9: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Radiation cross-linked heat shrinkable tubes

Topic: Radiation Modification of Synthetic Polymers [3]

Thin-walled plastic tubing andplastic films are cross-linked to obtain the so-called “memory” effect from the cross-linked network. Radiation cross-linking fixes or stabilizes the original dimensions of the tubing or films.

When the material is heated abovethe temperature where the unirradiatedmaterial would melt, it becomes elastic and can be expanded to at least twice its original dimension.

When cooled, it maintains the expanded dimension but retains the “memory” of İts original dimension.

When heated again, it contracts to the original dimension.

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Topic: Radiation Modification of Synthetic Polymers [3]10

Page 11: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Topic: Radiation Modification of Synthetic Polymers [4-5]

EB crosslinking tires

Another significant industry to be affected by EB crosslinking is tire manufacturing. Here, EB equipment is primarily used to only partially

crosslink tire components to improve their "green strength" or dimensional stability, prior to assembly and conventional thermal

vulcanization. This EB pre-cure essentially allows the uncured rubber-based polymer to deform uniformly under stress, without sagging or non-uniform thinning. The benefits can include fewer off-spec tires,

the ability to use higher percentages of synthetic rubber, and an overall savings in the amount of rubber required.

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Page 12: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Topic: Radiation Modification of Synthetic Polymers

Research involving both the University of Maryland and DAMILIC Corporation scientists has resulted in the invention of a new formulation for the

manufacture of Styrene-Butadiene Rubber (SBR) products.

The new rubber has improved wear resistance, hot tear strength, ozone resistance, crack initiation, and crack growth characteristics. DAMILIC Corporation has secured rights to this technology through a patent and formation of the subsidiary DAMILIC Rubber Co., owned jointly with the

University of Maryland.

With the University of Maryland's improved formulation, the sulfur is reducedor eliminated, and an additional crosslinking agent is added. Curing is

accomplished in a two step process, with the second step consisting of a radiation cure.

The resulting product exhibits an improvement in ozone resistance - with more than 12,000 times the resistance of conventionally cured formulations. This

special radiation curable formula survived for two months in an ozone chamber (at elevated ozone concentrations) at the National Institute of

Standards and Technology. Standard sulfur/heat cured SBR samples failed within 3 hours under the same conditions.

12

Page 13: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Testing results in general have demonstrated that radiation curing of rubber offers a new technology to the rubber industry for the manufacture of materials

with properties unattainable by traditional chemical curing techniques.

Topic: Radiation Modification of Synthetic Polymers

Mechanical Properties Sulfur Cured SBR EB Cured SBR Tensile Strength 3300 psi 3390 psi200% Modulus 650 psi 655 psiHot Tear 130 lb/in 182 lb/in Elongation at Break 515% 610% Crack Initiation 20,000 cycles >200,000 cycles Crack Growth 25 mil/min 9.4 mil/min

Mechanical Characteristics of E-Beam v. Sulfur Cured Rubber

13

Page 14: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Wear-resistant ultra high molecular weight polyethylene for hip jointUltra high molecular weight polyethylene (UHMWPE) has mechanical and chemical propertieshighly suitable for orthopaedic implants. Radiation crosslinking process was used to increase wear resistance of acetabular cup in artificial hip joint The effect of e-beam irradiation on the structure and mechanical properties of UHMWPE specimen was irradiated at 140 oC and room temperature with different dosages of electron beam. Following irradiation at room temperature, the UHMWPE were thermally treated at 110, 130, 145 oCeliminate all the remaining free radicals.The polymer pin on a metal plate type-testing apparatus was used to test the wear property.

The irradiation of electron-beam in molten state resulted in the best wear resistant property of UHMWPE. UHMWPE having the enhanced crosslinking after irradiation will be used to extend the life time of artificial joints.

Topic: Radiation Modification of Synthetic Polymers [1,2]14

Page 15: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Hydrogel burn/wound dressings by radiation synthesis cum sterilization

Sterile coverCooling effectRegulates O2 supplyHealing progress fastLess scar formation

INGREDIENTSPoly Vinyl Alcohol, PVPNatural Polysaccharide like AgarDistilled Water

AdvantagesCross linking + sterilization in one stepBio-compatible materialsCost effective

Topic: Radiation Modification of Synthetic Polymers [6-8]15

Page 16: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Topic: Radiation Modification of Synthetic Polymers

RADIATION STERILIZATION

• Medical products/ devices

• Packing materials• Labware• Raw materials• Some cosmetics and

pharmaceutical goods• Tissues• Midwifery kits• IAEA-UNDP support to• several countries.

16

Page 17: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

PVP/EGDMA HYDROGELS

HYDROGELSTopic: Radiation Modification of Synthetic Polymers17

Page 18: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

POLY(N-VINYL-2-PYRROLIDONE)AND

POLY(VINYL ALCOHOL) BASED HYDROGEL DRESSINGS

Poland: The Technical University of Lodz. KIK-gel® and AQUA-gel®

Brazil: Instituto de Pesquisas Energeticas e Nucleares (IPEN). Biogel®

Japan: Takasaki Radiation Chemistry Research Establishment (JAERI)

Egypt: The National Center for Radiation Research and Technology (NCRRT)

India: Bhabha Atomic Research Center (BARC)

Turkey: Hacettepe University, Chemistry Department (HU)

Topic: Radiation Modification of Synthetic Polymers18

Page 19: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Aqua-gel Wound Dressing

Topic: Radiation Modification of Synthetic Polymers19

Page 20: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Board of Radiation and Isotope Technology, Department of Atomic Energy, Government of India

Topic: Radiation Modification of Synthetic Polymers20

Page 21: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

A commercial wound dressing (Aqua-gel®)

Topic: Radiation Modification of Synthetic Polymers21

Page 22: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Some applications of “DermoGel-A” such as on arm and hand

Topic: Radiation Modification of Synthetic Polymers [9]22

Page 23: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Topic: Radiation Modification of Synthetic Polymers [10-11]

When polymers such as polyethylene and ethylene-vinyl acetate copolymers (EVA) are filled with conductive fillers such as carbon black, conductive composite materials are formed.

These materials can be cross-linked by radiation to obtain a useful property called the “PTC effect”.

The PTC effect refers to the sudden drastic increase of electric resistivity of the material upon reaching a certain temperature when the material is heated .

The resistivity can increase by many orders of magnitude.. This property can be employed to make self-limiting heating cables, resettable microfuses, etc.

Upon reaching the critical temperature, the electric circuit would be broken, and the material would stop heating itself

Positive TemperatureCoefficient (PTC) Effect

23

Page 24: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

The unirradiated scrap is too tough, doughy and slippery to grind, but the irradiated material can be ground readily

PTFE has a high G(S) and can be readily degraded to lower molecular weight by radiation

The dose requirements can be very high, in the range of 500to 1000 kGy, although doses as low as 50 kGy are also used for some specific applications[

When polymers such as PTFE are irradiated in air, the oxygen and moisture in the air cause oxidation in addition to degradation.

The polar functional groups such as the carboxylic acid groups on PTFE can helpimprove the compatibility of PTFE with other polymers.

Topic: Radiation Modification of Synthetic Polymers [12-13]

Production of teflon spreys and powder from tetraflouroethylene

24

Page 25: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

“Micropowders” made from polytetrafluoroethylene (PTFE) are used in a wide range of products to enhance their lubricating properties or produce plastic parts with a smoother feel, such as computer keys.

These fine micro powders are made from virgin or recycled PTFE that has first been treated with electron beam or gamma to make it easier

to grind into these fine powders

Topic: Radiation Modification of Synthetic Polymers

PTFE LUBRICANTS

25

Page 26: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Radiation-Induced Graft Polymerization Modification Routes Leading to Chelating and Coordinating Polymers

Topic: Radiation Modification of Synthetic Polymers26

Page 27: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Topic: Radiation Modification of Synthetic Polymers [14]27

Page 28: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

The preparation of nonwoven fabric containing surface grafted chains with two

amidoxime groups per one monomeric unit requires the three steps;

(1) grafting of an epoxy-group containing monomer, glycidyl methacrylate GMA,

by pre-irradiation grafting technique,

(2) functionalization of epoxy ring with 3,3’-iminodipropionitrile, and

(3) amidoximation reaction of CN groups on the grafted chains.

Schematic preparation of polymeric fabric adsorbent containing twoamidoxime groups per repeating unit of grafted chains

Polyethylene/Polypropylene

nonwoven fabric HO N

CH2CH2CN

CH2CH2CN

Polyethylene/Polypropylene

GMA HN(CH2CH2CN)2 NH2OH

HO NCH2CH2C

CH2CH2C

NH2

NH2

NOH

NOH

Polyethylene/Polypropylene

Amidoxime groupcontainingnonwoven fabric

electron beam

Polyethylene/Polypropylene

O

GMA graftednonwoven fabric

GMA

electron beam

n onwovenfabric

GM A graffedno nwoven fabric

Amid oxim e-group-co ntainingn on woven fabric

Polyethylene/Polypropylene

O

H N(C H2CH 2C N)2

HO

NH 2O H

HO N

NH 2

CH 2CH 2C NO H

CH 2CH 2C NO H

NH 2

NCH 2C H 2CN

CH 2C H 2CN

Polyethylene/Polyprop ylen e

Polyethylene/Polypropylene

Polyethylene/Polyprop ylen e

Topic: Radiation Modification of Synthetic Polymers [15]28

Page 29: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Total Dose: 200 kGy

(Voltage of 2 MeV,

Current of 1 mA)

Topic: Radiation Modification of Synthetic Polymers [16-17]29

Page 30: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Characterization by SEM

SEM photographs of a) trunk non-woven fabric, b) 150 % GMA grafted non-woven fabric, at two different

magnifications (1500X and 500X)

a

b

Trunk polymer

11.6 μm

150 %, GMA grafted fabrics

27.4 μm

Topic: Radiation Modification of Synthetic Polymers [16-17]30

Page 31: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Recently prepared fluorine-based polymer electrolyte membranes by Japanese researchers with an ion-exchange capacity being three times larger than that of

the conventional films based on the methods of radiation cross-linking and grafting. These membranes are chemically stable and show restricted swelling

properties in liquid alcohol because of their cross-linking structures. The investigation on the suitability for use in solid polymer type fuel cells, especially a direct methanol fuel cell, is now in progress for developing basic techniques

to reduce the size and weight of the fuel cells.

Development of Highly Conductive Ion-Exchange Membranes

Topic: Radiation Modification of Synthetic Polymers31

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Topic: Radiation Modification of Synthetic Polymers32

Page 33: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Cured Monomer Grafted to Wood

+ Dimensional Stability: near-zero change+ Flexural Modulus: >40% tougher than control

Topic: Radiation Modification of Synthetic Polymers33

Page 34: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

A REVIEW ON THE A REVIEW ON THE Polymer Recycling : Potential Application of Polymer Recycling : Potential Application of

Radiation TechnologyRadiation TechnologyG. G. BurilloBurillo, R. Clough, T. , R. Clough, T. CzvikovszkyCzvikovszky, O. , O. GGüüvenven, A. Le , A. Le MoelMoel,,

W. Liu, A. Singh, J. Yang, T. W. Liu, A. Singh, J. Yang, T. ZaharescuZaharescuinin

Radiation Physics and Chemistry 41Radiation Physics and Chemistry 41--51, 64, (2002)51, 64, (2002)

The status of radiation-assisted polymer recycling

Radiation reclamation of butyl rubber

Future prospects for using radiation in polymer recycling

Topic: Radiation Modification of Synthetic Polymers [18]34

Page 35: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

WASTE RUBBER AND ENVIRONMENTWASTE RUBBER AND ENVIRONMENTParallel to the increase in the number of vehiclesin the whole world, waste tires are an important economical and ecological problem.

Scrap tyres have become a symbol of the global waste problem despite their accounting only for about 2 % of the total amount of waste

Large amount of rubbers are used as tires forAeroplanes, Trucks, Cars, Two wheelers, etc.

Topic: Radiation Modification of Synthetic Polymers35

Page 36: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

WASTE RUBBER AND ENVIRONMENTWASTE RUBBER AND ENVIRONMENTEvery year :2Mtonnes of tyres are scrapped in EUROPE2.8 Mtonnes in the USA30.000 tonnes in China

APPROACHES

Two major approaches to solve this problem are recycle and reuse of used and waste rubber, and

reclaim of rubber raw materials

Topic: Radiation Modification of Synthetic Polymers36

Page 37: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

RECLAIMING FROM RUBBER PRODUCTSRECLAIMING FROM RUBBER PRODUCTS

Reclaiming of scrap rubber is, therefore, the most desirable approach to solve the disposal problem

Many attempts have been made since 1910 for reclaiming of scrap rubber productsReclaiming process may be broadly classified intotwo groups

Physical reclaiming processChemical reclaiming processRADIATION RECLAMATION OF RUBBER

Topic: Radiation Modification of Synthetic Polymers37

Page 38: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Tire industry in China and waste Butyl rubber

With the development of car industry, the output of tire in China has been an annual growth of 5-10 % over the years, reaching up to 80,000,000 in 1999.

Accordingly, the demand of tire industry on butyl rubber is steadily, the estimated amount for the year 2000 amounting to 80,000 tons.

In 2000 February, china’s first production line of butyl rubber with an annual capacity of 30,000 tons.

In pace with the development of tire industry, the generation of waste butyl vulcanizates such as butyl inner tube, water tube and bladder multiplies.

Currently, around 30,000-40,000 tons of used butyl rubber vulcanizates are being generated annually, with approximately 7000 tons being collected.

It is estimated the above number will respectively reach up 80,000-120,000 tons by the year 2010.

Topic: Radiation Modification of Synthetic Polymers [19]

Radiation reclamation of butyl waste38

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Topic: Radiation Modification of Synthetic Polymers [19]39

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Topic: Radiation Modification of Synthetic Polymers [19]40

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Topic: Radiation Modification of Synthetic Polymers [19]41

Page 42: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

42

Page 43: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

RUBBER CONSUMPTION IN TURKEYRUBBER CONSUMPTION IN TURKEY

Yıl 1989 1990 1995 2000 2005 Consumption Rubber Increase Rate

NR 52 56 80 94 109 7.6

SBR 23 26 46 52 75 7.7

CBR 9 10 18 22 30 7.8

Others 11 12 21 24 34 7.5

Total 95 104 165 192 245 7.7Rubber

Carbon 43 48 82 102 135 7.4black

*Thousand tone*Thousand tone

Topic: Radiation Modification of Synthetic Polymers43

Page 44: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

TYRE AND INNER TUBE PRODUCTION IN TYRE AND INNER TUBE PRODUCTION IN TURKEYTURKEY

* piece / year* piece / year

Company Tyre Inner tube

Bridgesa 4.070.000 1.765.000

Good Year 3.095.000 902.000

Pirelli 2.944.000 1.980.000

Petlas 1.225.000 450.000

Total 11.334.000 5.097.000

Topic: Radiation Modification of Synthetic Polymers44

Page 45: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

ISOBUTYLENEISOBUTYLENE--ISOPRENE RUBBER (IIR)ISOPRENE RUBBER (IIR)

Isobutylene Isoprene

97 - 99.5 mole % isobutylene0.5 - 3.0 mole % isoprene

CH2 C

CH3

CH3

CH2 C

CH3

CH CH2

Topic: Radiation Modification of Synthetic Polymers45

Page 46: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Experimental StudiesExperimental Studies

Material :Material : Butyl RubberButyl Rubber

EXXON 165 IIR (0.8 % IP) (Ex165)EXXON 165 IIR (0.8 % IP) (Ex165)(M(Mw w = 320.000 = 320.000 MMnn = 112.000 = 112.000 MMvv = 286.000)= 286.000)

EXXON 268 IIR (1.7 % IP) (Ex268)EXXON 268 IIR (1.7 % IP) (Ex268)(M(Mw w = 456.000 = 456.000 MMnn = 167.500 = 167.500 MMvv = 334.000)= 334.000)

POSINTEZKAUT BK1675N (1.7 % IP) (POS)POSINTEZKAUT BK1675N (1.7 % IP) (POS)(M(Mw w = 447.000 = 447.000 MMnn = 200.000 = 200.000 MMvv = 340.000)= 340.000)

Topic: Radiation Modification of Synthetic Polymers [20]46

Page 47: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

RADIATION PROCESSING OF INNER TUBESRADIATION PROCESSING OF INNER TUBES

INNER TUBESINNER TUBES

Cutting by knifeCutting by knife Irradiation Irradiation

LowLow DoseDose RateRate HighHigh DoseDose RateRate

Characterization Characterization

0.18 kGy/h 3 kGy/h

Topic: Radiation Modification of Synthetic Polymers [20]47

Page 48: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

EFFECT OF DOSE RATE ON THE GEL FRACTIONEFFECT OF DOSE RATE ON THE GEL FRACTION

0 25 50 75 100 125 150 175 200 225 2500

102030405060708090

100

HDR LDR

Gel

Fra

ctio

n, %

Dose (kGy)

SOLSOL--GEL ANALYZES GEL ANALYZES

Topic: Radiation Modification of Synthetic Polymers [20]48

Page 49: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Experimental StudiesExperimental Studies

Irradiation ConditionsIrradiation ConditionsDose rate Dose rate

Air NAir N22 Air Air NN22

LowLow DoseDose RateRate HighHigh DoseDose RateRate(0.18 kGy/h) (3.0 kGy/h)

Topic: Radiation Modification of Synthetic Polymers [20]49

Page 50: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

EFFECT OF GAMMA RAYS ON THE VISCOSITY OF EFFECT OF GAMMA RAYS ON THE VISCOSITY OF EXXON 165 IIR (0.8 % IP)EXXON 165 IIR (0.8 % IP)

0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.20.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6

0kGy 30kGy 60 kGy 90 kGy 120 kGy 150 kGy 210 kGyη s

p/c

Concentration (g/dL)

LOW DOSE RATE

0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.20.2

0.4

0.6

0.8

1.0

1.2

1.4

1.6 0 kGy 25 kGy 50 kGy 100 kGy 145 kGy 200 kGy 250 kGyη s

p/c

Concentration (g/dL)

HIGH DOSE RATE

Atmosphere : AirAtmosphere : Air

Topic: Radiation Modification of Synthetic Polymers [20]50

Page 51: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

EFFECT OF ATMOSPHERE ON THE LIMITING VISCOSITY EFFECT OF ATMOSPHERE ON THE LIMITING VISCOSITY NUMBERNUMBER

EXXON 165 IIR (0.8 % IP)EXXON 165 IIR (0.8 % IP)

0 50 100 150 2000,0

0,2

0,4

0,6

0,8

1,0

1,2 N2 Air

Lim

iting

visc

osity

num

ber [

η]

Dose (kGy)

Dose Rate: 0.18 Dose Rate: 0.18 kGy/hkGy/h

Topic: Radiation Modification of Synthetic Polymers [20]51

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EFFECT OF ATMOSPHERE ON THE LIMITING VISCOSITY EFFECT OF ATMOSPHERE ON THE LIMITING VISCOSITY NUMBER EXXON 268 IIR (1.7 % IP)NUMBER EXXON 268 IIR (1.7 % IP)

Dose Rate: 0.18 Dose Rate: 0.18 kGy/hkGy/h

0 50 100 150 2000.0

0.2

0.4

0.6

0.8

1.0

1.2 N2 Air

Lim

iting

visc

osity

num

ber [

η]

Dose (kGy)

Topic: Radiation Modification of Synthetic Polymers [20]52

Page 53: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

EFFECT OF ATMOSPHERE ON THE LIMITING VISCOSITY EFFECT OF ATMOSPHERE ON THE LIMITING VISCOSITY NUMBER OF EXXON 268 IIR (1.7 % IP)NUMBER OF EXXON 268 IIR (1.7 % IP)

Dose Rate: 3.0 Dose Rate: 3.0 kGy/hkGy/h

0 50 100 150 2000.0

0.2

0.4

0.6

0.8

1.0

1.2 N2 Air

Lim

iting

visc

osity

num

ber [

η]

Dose (kGy)

Topic: Radiation Modification of Synthetic Polymers [20]53

Page 54: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

EFFECT OF ATMOSPHERE ON THE LIMITING VISCOSITY EFFECT OF ATMOSPHERE ON THE LIMITING VISCOSITY NUMBER OF POSINTEZKAUT BK1675N (1.7 % IP)NUMBER OF POSINTEZKAUT BK1675N (1.7 % IP)

Dose Rate: 3.0 Dose Rate: 3.0 kGy/hkGy/h

0 50 100 150 2000.0

0.2

0.4

0.6

0.8

1.0

1.2 N2 Air

Lim

iting

visc

osity

num

ber [

η]

Dose (kGy)

Topic: Radiation Modification of Synthetic Polymers [20]54

Page 55: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

RUBBER TYPE AND CHANGES OF [RUBBER TYPE AND CHANGES OF [η η ] ]

0 50 100 150 200

0.2

0.4

0.6

0.8

1.0

1.2 Ex165 LDR Air Ex268 LDR Air POS LDR Air

Lim

iting

visc

osity

num

ber [

η]

Dose (kGy)0 50 100 150 200

0.2

0.4

0.6

0.8

1.0

1.2 Ex165 LDR N2 Ex268 LDR N2 POS LDR N2

Lim

iting

visc

osity

num

ber [

η]

Dose (kGy)

0 50 100 150 200

0.2

0.4

0.6

0.8

1.0

1.2 Ex165 HDR N2 Ex268 HDR N2 POS HDR N2

Lim

iting

vis

cosi

ty n

umbe

r [η]

Dose (kGy)0 50 100 150 200

0,2

0,4

0,6

0,8

1,0

1,2 Ex165 HDR Air Ex268 HDR Air POS HDR Air

Lim

iting

visc

osity

num

ber [

η]

Dose (kGy)

Topic: Radiation Modification of Synthetic Polymers [20]55

Page 56: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

RUBBER TYPE AND % CHANGES OF [RUBBER TYPE AND % CHANGES OF [η η ] ]

0 50 100 150 2000

1020304050607080

Ex165 LDR Air Ex268 LDR Air POS LDR Air

% C

hang

es [η

]

Dose (kGy)0 50 100 150 200

01020304050607080

Ex165 LDR N2 Ex268 LDR N2 POS LDR N2

% C

hang

es [η

]

Dose (kGy)

0 50 100 150 2000

102030405060708090

Ex165 HDR N2 Ex268 HDR N2 POS HDR N2

% C

hang

es [η

]

Dose (kGy)0 50 100 150 200

0102030405060708090

Ex165 HDR Air Ex268 HDR Air POS HDR Air

% C

hang

es [η

]

Dose (kGy)

Topic: Radiation Modification of Synthetic Polymers [20]56

Page 57: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Gel Permeation Chromatograms of IIRGel Permeation Chromatograms of IIRDose Rate: 0.18 kGy/h Atmosphere : Air

20 25 30 35 40 45

0 kGy 21 kGy 31 kGy 62 kGy 94 kGy 125 kGy 157 kGy 220 kGy

Retention volume (ml)

BK1675N

20 25 30 35 40 45

0 kGy 21 kGy 31 kGy 62 kGy 125 kGY 157 kGY 220 kGy

Retention volume (ml)

Ex 268

Topic: Radiation Modification of Synthetic Polymers [20]57

Page 58: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Effect of Dose on Molecular WeightEffect of Dose on Molecular Weight Ex268Ex268

0 50 100 150 200 2500

100000

200000

300000

400000

500000

LDR Air Mw Mn

Mol

. Wei

ght

Dose (kGy)0 50 100 150 200

0

100000

200000

300000

400000

500000

HDR Air Mw Mn

Mol

. Wei

ght

Dose (kGy)

0 50 100 150 200 2500

100000

200000

300000

400000

500000

LDR N2 Mw Mn

Mol

. Wei

ght

Dose (kGy)0 50 100 150 200 250

0

100000

200000

300000

400000

500000

HDR N2 Mw Mn

Mol

. Wei

ght

Dose (kGy)

Topic: Radiation Modification of Synthetic Polymers [20]58

Page 59: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

G(s) and G(x) valuesG(s) and G(x) values

0 50 100 150 200 250 3000

10

2030

4050

6070

80

90100

Mw Mn

1/M

ol. W

eigh

t x 1

0

Dose (kGy)

LDR

Air N2G(s) G(x) G(s)/G(x) G(s) G(x) G(s)/G(x)

Ex268 4.2 0.2 18.2 1.9 0.3 5.5

BK1675N 3.8 0.3 12.5 2.9 0.4 7.2HDR

Ex268 5.4 0.5 10.3 7.7 1.1 7.1BK1675N 2.5 0.1 24.7 6.4 1.1 5.9

1/Mw=1/Mwo +[G(s)/2-2G(x)]D/100NA

1/Mn=1/Mno +[G(s)-G(x)]D/100NA

6

Topic: Radiation Modification of Synthetic Polymers [20]59

Page 60: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

CHEMICAL STRUCTURE OF GAMMA CHEMICAL STRUCTURE OF GAMMA IRRADIATED BUTYL RUBBERIRRADIATED BUTYL RUBBER

LOW DOSE RATE (N2) EXXON 165 BUTYL RUBBER (0.8 % IP)EXXON 165 BUTYL RUBBER (0.8 % IP)

0 kGy30 kGy

60 kGy

95 kGy

158 kGy

220 kGy

250 kGy

Topic: Radiation Modification of Synthetic Polymers [20]60

Page 61: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

CHEMICAL STRUCTURE OF GAMMA CHEMICAL STRUCTURE OF GAMMA IRRADIATED BUTYL RUBBERIRRADIATED BUTYL RUBBER

HIGH DOSE RATE (N2) EXXON 165 BUTYL RUBBER (0.8 % IP)EXXON 165 BUTYL RUBBER (0.8 % IP)

0 kGy

25 kGy

50 kGy

100 kGy

145 kGy

200 kGy

250 kGy

Topic: Radiation Modification of Synthetic Polymers [20]61

Page 62: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Application of Biodegradable PolymerSince melt viscosity of aliphatic polyester Poly(epsilon-caprolactone) was

enhanced by induction of branch structure during irradiation at lower dose in the range of 20 to 50 kGy, the foam and film can be produced with high speed in

industry. Application on packaging film, garbage bag and foam are expected to be develop as a friendly product for environment.

Topic: Radiation Modification of Synthetic Polymers62

Page 63: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Biodegradability of Crosslinked Polymer

Biodegradability of crosslinked PCL was evaluated by soil burial test. It was found that crosslinking structure was almost not affected by biodegradability test.

Topic: Radiation Modification of Synthetic Polymers63

Page 64: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Radiation Crosslinking of Aliphatic PolyesterPoly(epsilon-caprolactone), PCL was irradiated at solid, molten and super cooled states to improve its heat stability. Among three phases, irradiation at super cooled state gave the highest gel fraction and it heat stability was durable even at 373K.

Topic: Radiation Modification of Synthetic Polymers64

Page 65: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Nano-Fabrication of Organic Thin Films Using Ion- and Electron-Beams

In contrast to photo- or electron beam lithography, single heavy ion particles deposit a local concentration of radiation energy (single particle events) along the ion-path

through the materials. This induces nanoscopic damage sufficient for the ion-path to be susceptible to development in an etchant, resulting in the formation of through-holes with an aspect ratio (the ratio between a film thickness and a hole diameter)

greater than 1000

Topic: Radiation Modification of Synthetic Polymers65

Page 66: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

The ion track membrane can be converted into high performance separation membranes and nano-scale bio-reactors by the chemical modification of pore surfaces and immobilizing enzymes and cells in it. These membranes can be also converted to nanoscopic electronic devices such as conductive films, field emitters, and magnetic field sensors through hybridization with inorganic materials such as conducting metals and semiconducting alloys.

Topic: Radiation Modification of Synthetic Polymers66

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Topic: Radiation Modification of Synthetic Polymers67

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Topic: Radiation Modification of Synthetic Polymers68

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Topic: Radiation Modification of Synthetic Polymers69

Page 70: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

Cross-linking

Grafting

Blending

Environmental Applications

Biomaterials

Composite and Adhesives

Natural Polymers

Emulsion Polymers

Some of the potential new areas of industrial applications for the near future

Topic: Radiation Modification of Synthetic Polymers70

Page 71: Radiation Modification of Synthetic Polymers - Hacettepe of synthetic fibers and textiles, ... Diagnostic systems Topic: ... Radiation Modification of Synthetic Polymers

1) Song Cheng and David R. Kerluke, Radiation Processing for Modification of Polymers2003 ANNUAL TECHNICAL CONFERENCE OF THE SOCIETY OF PLASTIC ENGINEERING (ANTEC), 2003.

2) M. R. Cleland, L. A. Parks and S. Cheng, Applications For Radiation Processing of Materials, ANNUAL TECHNICAL CONFERENCE OF THE SOCIETY OF PLASTICENGINEERING (ANTEC), 2003.

3) Ota, S., Current Status of Irradiated Heat-Shrinkable Tubing in Japan, Radiation Physics and Chemistry, Vol. 18, Nos. 1-2, pp. 81-87, 1981.

4) Hunt, J. D. and Alliger, G., Rubber – Application of Radiation to Tire Manufacture, Radiation Physics and Chemistry, Vol. 14, Nos.1-2, pp. 39-53, 1979.

5) Bradley, R., Radiation Technology Handbook, Marcel Dekker, Inc. New York, 1984.6) Ikada, Y., Mita, T., Horil, F., Sakurada, I. and Hatada, M., Preparation of Hydrogels

by Radiation Technique, Radiation Physics and Chemistry, Vol. 9, Nos. 4-6, pp. 633-645, 1977.

7) J. M. Rosiak and F. Yoshii Hydrogels and their medical applications, Nucl.Instr. and Meth., B, 151 (1-4), 56-64 (1999)

8) J.M. Rosiak and P. Ulański, Synthesis of hydrogels by irradiation of polymers in aqueous solution, Radiat. Phys. Chem., 55(2), 139-151 (1999).

9) M. Şen and E. N. Avcı “Radiation Synthesis of Poly(vinyl pyrrolidone)-Kappa Carrageenan hydrogels and Their use wound dressing applications, I : Preliminary Laboratory Tests” Journal of Biomedical Materials Research: A, 74A, 187-196, (2005). Laboratory Tests” Journal of Biomedical Materials Research: A, 74A, 187-196, (2005).

Topic: Radiation Modification of Synthetic Polymers

References

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10) Hogge S. D., Continuous Process and Apparatus for Manufacturing Conductive Polymer Components, U. S. Patent 5,129,382, 1998.

11) Hall, T. J., Electrical Devices Having Improved PTC Polymeric Composition, U. S. Patent 5,880,668, 1999

12) Derbyshire, R. L., Treatment of Sintered Poly-Tetrafluoroethylene with Irradiation and Heat to Produce a Grindable Material, U. S. Patent No. 4,220,511, September 2, 1980.

13) Neuberg, W. B. and Luniewski, R., Apparatus and Method for Radiation Processing of Materials,U. S. Patent No. 4,748,005, May 31, 1988.

14) T. Suzuki, K. Saito, T. Sugo, H. Ogura, K. Ogura, Anal. Sci. Japan Soc. Anal. Chem. 16 (2000) 429.

15) P. Akkaş Kavaklı, C. Uzun and O. Güven, Synthesis, characterization and amidoximation of a novel polymer: poly(N,N-dipropionitrile acrylamide), Reactive and Functional Polymer, 61, 245-254, 2004.

16) P. Akkaş Kavaklı, N. Seko, M. Tamada, O. Güven, Synthesis of a New Adsorbent for Uptake of Significant Metal Ions in Seawater by Radiation Induced Graft Polymerization, J. Polym. Sci. Pol.Chem. in press.

17) P. Akkaş Kavaklı, N. Seko, M. Tamada, O. Güven, Adsorption efficiency of a new adsorbent towards uranium and vanadium ions at low concentrations, Separation Science and Technology, 39, 1631-1643, 2004.

18) G. Burillo, R. Clough, T. Czvikovszky, O. Güven, A. Le Moel, W. Liu, A. Singh, J. Yang, T. Zaharescu, Polymer Recycling : Potential Application of Radiation Technology, Radiation Physics and Chemistry 41-51, 64, (2002)

19) Jingtian Yang, Weiwei Liu, Technological development of Irradition Reclamation of Butyl Rubber Wastes, in IAEA consultants meeting on “The use of radiation in reclaiming polymer and rubber wastes” Gif-sur-Yvette, France, 20-22 September 2000.

20) M. Sen, C. Uzun, O. Kantoglu, S. M. Erdoğan, V. Deniz, O. Güven “Effect ofGamma Irradiation Conditions on The Radiation-Induced Degradation of Isobutylene-Isoprene Rubber” Nuclear Instruments and Methods in Physics Research B, 208, 480-484, (2003)

Topic: Radiation Modification of Synthetic Polymers72