raft slab - prerequisite for supershield waterproofing treatment … · raft slab - prerequisite...

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www.supershieldglobal.com RAFT SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT l The RAFT SLAB that is to be treated should be minimum 7 days old. SUPERSHIELD SPECIFICATION AND APPLICATION METHODOLOGY Provide, mix and brush apply two coat of SUPERSHIELD CRYSTALGUARD, single compound Deep Penetrating Capillary (DPC) waterproofing system that generates a non-soluble crystalline formation of dendritic fibers within the pores and capillary tracts of the concrete @ 1.5 Kg/m² for two coats on the RAFT SLAB. 1) Surface preparation - The concrete substrate that is to be applied with SUPERSHIELD CRYSTALGUARD must be free from foreign materials and to be micro cleaned by mechanical means like wire brushing or vacuum cleaning. 2) Pre-wetting - Concrete surface must be thoroughly saturated with clean water prior to the coating to ensure moisture presence inside the pores and capillaries and remove any excess water and ensure surface is touch dry while coating. 3) Mixing of CRYSTALGUARD - Mix SUPERSHIELD CRYSTALGUARD powder with clean water to form a slurry consistency with 5 parts of powder and 2 parts of water. 4) Application of CRYSTALGUARD - Apply the first coat of SUPERSHIELD CRYSTALGUARD as a slurry consistency on the concrete surface. 5) Second coat of CRYSTALGUARD - Apply the second coat of SUPERSHIELD CRYSTALGUARD as a slurry consistency on the first coat after a minimum of 4 hours gap. Concrete Substrate Application Methodology WATERPROOFING SPECIFICATIONS AND METHODOLOGIES RAFT SLAB 101 2 TWO COATS OF CRYSTALGUARD @1.5 Kg/m RAFT SLAB - 101 Page 1 of 3 Concrete Waterproofing and Durability Enhancement Using Supershield DPC Crystalline Technology RAFT SLAB PLAIN CEMENT CONCRETE SUPERSHIELD CRYSTALGUARD ULTIMA COATING SUPERSHIELD CRYSTALGUARD COATING

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Page 1: RAFT SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT … · RAFT SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT lThe RAFT SLAB that is to be treated should

www.supershieldglobal.com

RAFT SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT

l The RAFT SLAB that is to be treated should be minimum 7 days old.

SUPERSHIELD SPECIFICATION AND APPLICATION METHODOLOGY

Provide, mix and brush apply two coat of SUPERSHIELD CRYSTALGUARD, single compound Deep Penetrating

Capillary (DPC) waterproofing system that generates a non-soluble crystalline formation of dendritic fibers within

the pores and capillary tracts of the concrete @ 1.5 Kg/m² for two coats on the RAFT SLAB.

1) Surface preparation - The concrete substrate that is to be applied with SUPERSHIELD CRYSTALGUARD must

be free from foreign materials and to be micro cleaned by mechanical means like wire brushing or vacuum

cleaning.

2) Pre-wetting - Concrete surface must be thoroughly saturated with clean water prior to the coating to ensure

moisture presence inside the pores and capillaries and remove any excess water and ensure surface is touch dry

while coating.

3) Mixing of CRYSTALGUARD - Mix SUPERSHIELD CRYSTALGUARD powder with clean water to form a slurry

consistency with 5 parts of powder and 2 parts of water.

4) Application of CRYSTALGUARD - Apply the first coat of SUPERSHIELD CRYSTALGUARD as a slurry

consistency on the concrete surface.

5) Second coat of CRYSTALGUARD - Apply the second coat of SUPERSHIELD CRYSTALGUARD as a slurry

consistency on the first coat after a minimum of 4 hours gap.

Concrete Substrate

Application Methodology

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

RAFT SLAB 101 2TWO COATS OF CRYSTALGUARD @1.5 Kg/m

RAFT SLAB - 101 Page 1 of 3

Concrete Waterproofing and Durability Enhancement Using Supershield DPC Crystalline Technology

RAFT SLAB

PLAIN CEMENT CONCRETE

SUPERSHIELD CRYSTALGUARDULTIMA COATING

SUPERSHIELD CRYSTALGUARDCOATING

Page 2: RAFT SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT … · RAFT SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT lThe RAFT SLAB that is to be treated should

Curing

Watch Points

Performance Criteria

Quality Assurance

l The SUPERSHIELD CRYSTALGUARD coating should be cured with a misty fog spray of clean water, 24 hours

after the application and to be kept moist for minimum 3 days.

Cracks, horizontal, vertical joint sealing, tie hole, pipe penetrations, construction joints, expansion joints and

other defects in the concrete that is to be waterproofed should be treated as per the SUPERSHIELD specification

and application methodology.

Crystalline waterproofing system should meet or exceed the performance requirements as specified herein.

l Crystalline Penetration : Crystallizing capability of waterproofing material shall be evidenced by

independent SEM (Scanning Electron Microscope) photographs documenting penetration of needle like

crystal formation deep within concrete.

l Self-healing capability and permeability resistance : Independent testing performed according to U.S. Army

Corps of Engineers CRD-C48-73 "Permeability of Concrete".

l Testing on the effectiveness of coating from negative side of concrete : Independent testing that

demonstrates the capability of the coating to seal the leakage/dampness from negative side.

l Resistance to chloride ion penetration : Independent testing performed according to ASTM C 1202-03

should exhibit a resistance of 100% better than that of the untreated specimen.

l Potable Water Approval : Independent testing shall be performed according to EN or NSF Standard 61, and

approval for the use of waterproofing material on structures holding potable water shall be evidenced.

A) Manufacturer : Manufacturer should publish a third party product quality assurance certificate from a notified

body with continuous surveillance audit or CE certificate with FPC (Factory Production Control) as per the

harmonized standard EN to prove that the facility from where the material is produced for the project has

undergone the required testing and extensive inspection and is under continuous surveillance by a notified body

appointed by the European Union as per the European norms for the system. Manufacturers who cannot provide

the performance test data specified herein and FPC certificate shall not be considered for the project.

B) Applicator : Waterproofing applicator shall be experienced in the installation of cementitious crystalline

waterproofing materials and shall be approved by the manufacturer in writing.

www.supershieldglobal.com

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

RAFT SLAB - 101 Page 2 of 3

RAFT SLAB 101 2TWO COATS OF CRYSTALGUARD @1.5 Kg/m

Concrete Waterproofing and Durability Enhancement Using Supershield DPC Crystalline Technology

Page 3: RAFT SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT … · RAFT SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT lThe RAFT SLAB that is to be treated should

Warranty

Submittals

A) Manufacturer's Warranty : Manufacturer shall provide standard product warranty executed by authorised

company official.

B) Applicator's Warranty : Applicator shall warrant the waterproofing installation against defects caused by faulty

workmanship or materials for a period of (specify term) years from Date of Substantial Completion. The warranty

will cover the surfaces treated and will bind the applicator to repair, at his expense, any and all leaks through the

treated surfaces which are not due to structural weaknesses or other causes beyond applicator's control such as

fire, earthquake and cyclone.

Product data sheets, Application guidelines, Material safety data sheet, CE certificate, Summary of test reports.

www.supershieldglobal.com

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

RAFT SLAB - 101 Page 3 of 3

RAFT SLAB 101 2TWO COATS OF CRYSTALGUARD @1.5 Kg/m

Concrete Waterproofing and Durability Enhancement Using Supershield DPC Crystalline Technology

Page 4: RAFT SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT … · RAFT SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT lThe RAFT SLAB that is to be treated should

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

RAFT SLAB 102

Concrete Waterproofing and Durability Enhancement Using Supershield DPC Crystalline Technology

www.supershieldglobal.com

RAFT SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT

l The RAFT SLAB that is to be treated should be minimum 7 days old.

SUPERSHIELD SPECIFICATION AND APPLICATION METHODOLOGY

Provide, mix and brush apply one coat of SUPERSHIELD CRYSTALGUARD, single compound Deep Penetrating

Capillary (DPC) waterproofing system @ 0.75 Kg/m² and one coat of SUPERSHIELD CRYSTALGUARD ULTIMA,

single compound highly concentrated crystalline coating as a top coat that generates a non-soluble crystalline

formation of dendritic fibers within the pores and capillary tracts of the concrete with hard surface finish @ 0.75

Kg/m² on the RAFT SLAB.

1) Surface preparation - The concrete substrate that is to be applied with SUPERSHIELD CRYSTALGUARD/

ULTIMA must be free from foreign materials and to be micro cleaned by mechanical means like wire brushing or

vacuum cleaning.

2) Pre-wetting - Concrete surface must be thoroughly saturated with clean water prior to the coating to ensure

moisture presence inside the pores and capillaries and remove any excess water and ensure surface is touch dry

while coating.

3) Mixing of CRYSTALGUARD - Mix SUPERSHIELD CRYSTALGUARD powder with clean water to form a slurry

consistency with 5 parts of powder and 2 parts of water.

4) Application of CRYSTALGUARD - Apply the first coat of SUPERSHIELD CRYSTALGUARD as a slurry

consistency on the concrete surface.

Concrete Substrate

Application Methodology

ONE COAT OF CRYSTALGUARD & ONE COAT OF CRYSTALGUARD ULTIMA @ 1.5 Kg/m²

RAFT SLAB - 102 Page 1 of 3

RAFT SLAB

PLAIN CEMENT CONCRETE

SUPERSHIELD CRYSTALGUARDSECOND COAT

SUPERSHIELD CRYSTALGUARDFIRST COAT

Page 5: RAFT SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT … · RAFT SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT lThe RAFT SLAB that is to be treated should

5) Mixing of CRYSTALGUARD ULTIMA - Mix SUPERSHIELD CRYSTALGUARD ULTIMA powder with clean water

to form a slurry consistency with 5 parts of powder and 2 parts of water.

6) Application of CRYSTALGUARD ULTIMA - Apply one coat of SUPERSHIELD CRYSTALGUARD ULTIMA as a

slurry consistency on the CRYSTALGUARD coating minimum after 4 hours gap as a top coating.

l The SUPERSHIELD CRYSTALGUARD/ ULTIMA coating should be cured with a misty fog spray of clean water,

24 hours after the application and to be kept moist for minimum 3 days.

Cracks, horizontal, vertical joint sealing, tie hole, pipe penetrations, construction joints, expansion joints and

other defects in the concrete that to be waterproofed should be treated as per the SUPERSHIELD specification

and application methodology.

Crystalline waterproofing system should meet or exceed the performance requirements as specified herein.

l Crystalline Penetration : Crystallizing capability of waterproofing material shall be evidenced by

independent SEM (Scanning Electron Microscope) photographs documenting penetration of needle like

crystal formation deep within concrete.

l Self-healing capability and permeability resistance : Independent testing performed according to U.S. Army

Corps of Engineers CRD-C48-73 "Permeability of Concrete".

l Testing on the effectiveness of coating from negative side of concrete : Independent testing that

demonstrates the capability of the coating to seal the leakage/dampness from negative side.

l Resistance to chloride ion penetration : Independent testing performed according to ASTM C 1202-03

should exhibit a resistance of 100% better than that of the untreated specimen.

l Potable Water Approval : Independent testing shall be performed according to EN or NSF Standard 61, and

approval for theuse of waterproofing material on structures holding potable water shall be evidenced.

A) Manufacturer : Manufacturer should publish a third party product quality assurance certificate from a notified

body with continuous surveillance audit or CE certificate with FPC (Factory Production Control) as per the

harmonized standard EN to prove that the facility from where the material is produced for the project has

undergone the required testing and extensive inspection and is under continuous surveillance by a notified body

appointed by the European Union as per the European norms for the system. Manufacturers who cannot provide

the performance test data specified herein and FPC certificate shall not be considered for the project.

B) Applicator : Waterproofing applicator shall be experienced in the installation of cementitious crystalline

Curing

Watch Points

Performance Criteria

Quality Assurance

www.supershieldglobal.com

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

RAFT SLAB - 102 Page 2 of 3

RAFT SLAB 102

Concrete Waterproofing and Durability Enhancement Using Supershield DPC Crystalline Technology

ONE COAT OF CRYSTALGUARD & ONE COAT OF CRYSTALGUARD ULTIMA @ 1.5 Kg/m²

Page 6: RAFT SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT … · RAFT SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT lThe RAFT SLAB that is to be treated should

waterproofing materials and shall be approved by the manufacturer in writing.

A) Manufacturer's Warranty : Manufacturer shall provide standard product warranty executed by authorised

company official.

B) Applicator's Warranty : Applicator shall warrant the waterproofing installation against defects caused by faulty

workmanship or materials for a period of (specify term) years from Date of Substantial Completion. The warranty

will cover the surfaces treated and will bind the applicator to repair, at his expense, any and all leaks through the

treated surfaces which are not due to structural weaknesses or other causes beyond applicator's control such as

fire, earthquake and cyclone.

Product data sheets, Application guidelines, Material safety data sheet, CE certificate, Summary of test reports.

Warranty

Submittals

www.supershieldglobal.com

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

RAFT SLAB - 102 Page 3 of 3

RAFT SLAB 102

Concrete Waterproofing and Durability Enhancement Using Supershield DPC Crystalline Technology

ONE COAT OF CRYSTALGUARD & ONE COAT OF CRYSTALGUARD ULTIMA @ 1.5 Kg/m²

Page 7: RAFT SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT … · RAFT SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT lThe RAFT SLAB that is to be treated should

www.supershieldglobal.com

RAFT SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT

l The RAFT SLAB that is to be treated should be minimum 7 days old.

l The pipe penetrations through the horizontal brick walls should be packed and plastered to a

minimum thickness of 25 mm with the ratio of 1:3 cement mortar.

l The side walls that are of non-concrete should be plastered to a minimum thickness of 25 mm with the ratio

of 1:3 cement mortar to a height of minimum 6" above the nearest floor level.

SUPERSHIELD SPECIFICATION AND APPLICATION METHODOLOGY

Provide, and spray apply one coat of SUPERSHIELD MULTISEAL 100, water based colorless liquid enhanced

with Multiseal technology that forms hydrated and hygroscopic crystals in the pores and capillary tracts of the

concrete with a repellant barrier finish on the surface @ 200 Ml/m² on the RAFT SLAB that are of concrete to the

height of 6" above the filling level.

1) Surface preparation - The concrete substrate that is to be applied with SUPERSHIELD MULTISEAL 100 must

be free from foreign materials and to be micro cleaned by mechanical means like wire brushing or vacuum

cleaning.

2) Pre-wetting - Concrete surface must be thoroughly saturated with clean water prior to the coating to ensure

moisture presence inside the pores and capillaries and remove any excess water and ensure surface is

predominantly dry while coating to enhance SUPERSHIELD MULTISEAL 100 impregnation.

3) Mixing of MULTISEAL 100 - No mixing is required and should not be diluted with water or by any other means.

Concrete Substrate

Application Methodology

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

RAFT SLAB 103 2ONE COAT OF MULTISEAL 100 @ 200 Ml/m

RAFT SLAB - 103 Page 1 of 3

Concrete Waterproofing and Durability Enhancement Using Supershield Multiseal Technology

RAFT SLAB

PLAIN CEMENT CONCRETE

SUPERSHIELD MULTISEAL 100 COATING

Page 8: RAFT SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT … · RAFT SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT lThe RAFT SLAB that is to be treated should

4) Application of MULTISEAL 100 - Apply one coat of SUPERSHIELD MULTISEAL 100 evenly by means of

spraying and ensure the surface is completely impregnated with SUPERSHIELD MULTISEAL 100.

l The SUPERSHIELD MULTISEAL 100 coating should be air cured and protected from water/ rain for atleast 4

hours.

Cracks, horizontal, vertical joint sealing, tie hole, pipe penetrations, construction joints, expansion joints and

other defects in the concrete that to be waterproofed should be treated as per the SUPERSHIELD specification

and application methodology.

Crystalline waterproofing system should meet or exceed the performance requirements as specified herein.

l Crystalline Penetration : Crystallizing capability of waterproofing material shall be evidenced by

independent SEM (Scanning Electron Microscope) photographs documenting penetration of needle like

crystal formation deep within concrete.

l Self-healing capability and permeability resistance : Independent testing performed according to U.S. Army

Corps of Engineers CRD-C48-73 "Permeability of Concrete".

l Testing on the effectiveness of coating from negative side of concrete : Independent testing that

demonstrates the capability of the coating to seal the leakage/dampness from negative side.

l Resistance to chloride ion penetration : Independent testing performed according to ASTM C 1202-03

should exhibit a resistance of 100% better than that of the untreated specimen.

l Potable Water Approval : Independent testing shall be performed according to EN or NSF Standard 61, and

approval for the use of waterproofing material on structures holding potable water shall be evidenced.

A) Manufacturer : Manufacturer should publish a third party product quality assurance certificate from a notified

body with continuous surveillance audit or CE certificate with FPC (Factory Production Control) as per the

harmonized standard EN to prove that the facility from where the material is produced for the project has

undergone the required testing and extensive inspection and is under continuous surveillance by a notified body

appointed by the European union as per the European norms for the system. Manufacturers who cannot provide

the performance test data specified herein and FPC certificate shall not be considered for the project.

B) Applicator : Waterproofing applicator shall be experienced in the installation of cementitious crystalline

waterproofing materials and shall be approved by the manufacturer in writing.

Curing

Watch Points

Performance Criteria

Quality Assurance

www.supershieldglobal.com

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

RAFT SLAB - 103 Page 2 of 3

RAFT SLAB 103

Concrete Waterproofing and Durability Enhancement Using Supershield Multiseal Technology

2ONE COAT OF MULTISEAL 100 @ 200 Ml/m

Page 9: RAFT SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT … · RAFT SLAB - PREREQUISITE FOR SUPERSHIELD WATERPROOFING TREATMENT lThe RAFT SLAB that is to be treated should

Warranty

Submittals

A) Manufacturer's Warranty : Manufacturer shall provide standard product warranty executed by authorised

company official.

B) Applicator's Warranty : Applicator shall warrant the waterproofing installation against defects caused by faulty

workmanship or materials for a period of (specify term) years from Date of Substantial Completion. The warranty

will cover the surfaces treated and will bind the applicator to repair, at his expense, any and all leaks through the

treated surfaces which are not due to structural weaknesses or other causes beyond applicator's control such as

fire, earthquake and cyclone.

Product data sheets, Application guidelines, Material safety data sheet, CE certificate, Summary of test reports.

www.supershieldglobal.com RAFT SLAB - 103 Page 3 of 3

WATERPROOFING SPECIFICATIONS AND METHODOLOGIES

Concrete Waterproofing and Durability Enhancement Using Supershield Multiseal Technology

2ONE COAT OF MULTISEAL 100 @ 200 Ml/m

RAFT SLAB 103