rail trends conference 2014 - oliver wyman · germany rail freight is a large and growing...
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© Oliver Wyman | NYC-MKT20101-015
SURFACE TRANSPORTATION
RAIL TRENDS CONFERENCE 2014
RAIL RENAISSANCE II
Rodney Case
Global Rail Practice Head
1 1 © Oliver Wyman
• Rail is a growth industry globally
• More networks are achieving financial viability
• The business model redesign in the Rail Renaissance saved the train
• In an era of higher market expectations
• New scarcities in key resources
• Need to tweak the Business Model
Rail has earned its place in the future of transportation
2 2 © Oliver Wyman
Revenue ton-kms (billions)
Size of national rail freight networks Revenue ton-kms, 2013
2.9
2.5
2.2
0.6
0.4
0.1
0.00 0.50 1.00 1.50 2.00 2.50 3.00 3.50
China
United States
Russia
India
Canada
Germany
Revenue ton-kms (billions)
Traffic growth in a decade Revenue ton-kms, 2013 versus 2003
77%
12%
32%
77%
23%
32%
0.0% 20.0% 40.0% 60.0% 80.0% 100.0%
China
United States
Russia
India
Canada
Germany
Rail freight is a large and growing transportation business However, the US growth issues are fairly unique
Sources: AAR Analysis of Class I Railroads, Railway Association of Canada Rail Trends, German Railway Market Analysis, UIC database, and various news items
3 3 © Oliver Wyman
Operating ratio performance Operating ratio is increasingly a top line success story
Total Class I operating ratio 2000 = 1.00
Ind
ex
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
0.80
1.00
1.20
1.40
1.60
1.80
2.00
2.20
2.40
2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013
Operating revenue
Operating expenses
Operating ratio
Op
era
ting
ratio
Source: Association of American Railroads, Analysis of Class I Railroads, 2000 through 2013, and Oliver Wyman analysis
4 4 © Oliver Wyman
Equipment Personnel Infrastructure
Movement to resource shortages As demand for freight rail service continues to grow, we will need to become more resource efficient
• HR issues with economic
recovery
−Postponed retirements will
start to kick in
−May be better opportunities
for current employees
−Growing traffic demands
means adding more
employees
• Increasing competition for
talent
• Traffic growth in new areas
putting parts of the network
under intense strain
• Even some sections with prior
investment strained, e.g.,
Chicago
• More trouble to come: prior
investment focused on line
capacity, not terminals
• Most new traffic unscheduled
unit trains, take a large share of
capacity
• Locomotives that meet Tier 4
requirements not available until
mid-2015 at the earliest
• Tank cars: Builders can’t
produce fast enough, new
regulations will impact supply
• Record grain harvests, growing
intermodal, etc. will require
more cars
5 5 © Oliver Wyman
20
21
22
23
24
25
26
27
28
29
300
330
360
390
420
450
480
Q12011
Q22011
Q32011
Q42011
Q12012
Q22012
Q32012
Q42012
Q12013
Q22013
Q32013
Q42013
Q12014
Q22014
• Traffic growth occurring in areas not subject to intensive infrastructure investment
• Sections with significant prior investment are strained
• Prior infrastructure investment largely focused on line capacity, not terminal capacity
• Terminals are proving incapable of handling increased traffic
Quarterly revenue ton-miles (RTMs), average
dwell, and average velocity
Source: Surface Transportation Board, Quarterly Earnings Reports, company quarterly reports, and Oliver Wyman analysis
Billio
ns o
f R
TM
s
Dw
ell (h
ou
rs)/v
elo
city
(mp
h)
Infrastructure capacity Congestion has become a major concern once again
Total RTMs
Average Velocity
Average Dwell
6 6 © Oliver Wyman
Railroad Renaissance I
Theme: Cost control
– 5-person to 2-person train crews
– Automation/centralizing of back office
– Bigger trains
– Fuel efficiency
– Shortlining of the branch network
Railroad Renaissance II
Theme: Network fluidity and service
– Resource constraints and congestion
– Tighter scrutiny by customers and regulators
– Targeted growth
– Increasing volume and revenue faster than capex
Paradigm shift: Scheduled railroading
– Scheduled operations, less expensive
than maximizing train size
– Minimizing unit train resource
consumption
Paradigm shift: Service is paramount
– OR improvement becomes top line driven
– Tighter control of operations
– Better integration of commercial and operating plans
– Targeted allocation of capital
– Tighter integration into customer supply chains
Another rail industry transition Rail Renaissance II will be just as important as the first one.
7 7 © Oliver Wyman
Four defining elements in Rail Renaissance II
1
2
3
4
Supply chain transparency
Convergence in planning
Mission completion
New social compact
8 8 © Oliver Wyman
Convergence in planning
• Rail network planning remains dominated by expert teams with increasingly sophisticated models and analytics
• Parallel planning teams create their optimum operating plan with differing definitions of success
• Reality of daily operations is competition for the same three key resources locomotives, crews, and yard infrastructure
9 9 © Oliver Wyman
7.0% 7.0% 7.2% 7.7%
8.7%
0
10
20
30
40
50
60
2009 2010 2011 2012 2013Non-coal unit train (NCUT) miles
NCUT miles % of total
The need for a single integrated plan In most global rail networks, irregular unit trains are seen as capacity destroyers
Tra
in-M
ile
s (
milli
on
s)
Non-coal unit trains traffic
Class I Railroads Average velocity
Class I railroads
Sources: FRA Operational Data, AAR Rail Time Indicators, and Oliver Wyman analysis
600
650
700
750
800
850
900
950
21.0
22.0
23.0
24.0
25.0
26.0
2009 2010 2011 2012 2013
System Velocity Unit Train Carloads
Carlo
ad
s (th
ou
sa
nd
s) A
ve
rag
e v
elo
cit
y (
MP
H)
10 10 © Oliver Wyman
0
10,000
20,000
30,000
40,000
50,000
60,000
70,000
2010 2011 2012 2013 2014
Integration example: Tank car fleet additions There will soon be 1,000 oil train sets on the network, and what Class I yard investments are being made to queue them?
New tank car supply
Sources: Oliver Wyman analysis and AAR Analysis of Class I Railroads
Nu
mb
er
of
tan
k c
ars
Integration issues
• High variation in route structure
• Spot market commodity
• Volatility in daily volumes
• Different production rates by loading
and unloading sites
• Significant multiple railroad routings
• High relative queue factor in transit
11 11 © Oliver Wyman
An integrated approach - DB Netze DB Netze’s train path pricing system rewards consistent operations while protecting capacity for unit trains
Sources: DB Netze Train Path Pricing System 2015 and DB Netze Facility Pricing System 2015
Base path price
Premium for speed
Cancelation fee
Terminal trackage
• Varies by corridor demand
• $2.20 to $6.00 per train-kilometer
• Less than 24 hours – 40% of price
• X 1.65 for express path
• X 1.50 for slow path (underpowered)
• X 0.65 for local path
• Annual rental – $3,000 to $5,000 per track
12 12 © Oliver Wyman
Network performance with growth Germany’s network performance has been consistent
80
85
90
95
100
105
110
200
4
200
5
200
6
200
7
200
8
200
9
201
0
201
1
201
2
201
3
Germany US
Overall train traffic growth DB, US Class Is and Amtrak, 2004 to 2013
Tra
in-m
ile
s in
de
x
(20
04
= 1
00
)
Sources: DB Annual Reports; DB Facts and Figures; U.S. Department of Transportation, FRA, Operational Data Tables
1. Definition of on-trip performance: DB – all trips < 6 mins than the scheduled arrival; Amtrak – trips within 250 miles < 10 mins, 251–350 miles < 15 mins, 351–450 miles < 20 mins, 451–550 miles < 25 mins,
and greater than 550 miles < 30 min. Long-distance Amtrak trips are those >= 400 miles
85%
74% 77%
41%
70%
47%
0%
20%
40%
60%
80%
100%
2004 2013 2014
DB long-distance Amtrak long-distance
On
-tim
e p
erf
orm
an
ce
Percent on-time performance1
DB, US Class Is and Amtrak, 2004, 2013, and 2014
13 13 © Oliver Wyman
Convergence in planning - Summary
• Build a single operating and network plan with clear definition of
network and resource reserves
• Reward stable operations
• Reconstruct cost allocations to track against actual operation needs
and related reserves held in the system
14 14 © Oliver Wyman
Four defining elements in Rail Renaissance II
1
2
3
4
Supply chain transparency
Convergence in planning
Mission completion
New social compact
15 15 © Oliver Wyman
Mission completion - A potential definition
• Primary mission successful
• Key operation parameters met
• Subsystem performance meets specifications
• External impacts within mission design
16 16 © Oliver Wyman
Class Is have a generous definition of mission success While catastrophic failures have been massively reduced, progress eliminating other unplanned events has lagged
North American railroads
have invested heavily in
early detection, …
… which has reduced the
number and severity of
derailments, …
… but not the frequency of
other unplanned events like
locomotive failures and hot
boxes
LAST AEI SITE 0534 LS372 ENGLEWOOD TRACK #1 CONSIST NOT VALIDATED BY AEI TP860: CR 2’11” – NO CREW AVAILABLE TP812: TM 32” – MET ZMFLAF 18 TP666: SH 1’12” – HBD DETECTOR TP666: CT 57” – RECREWED TRAIN
LAST AEI SITE 1101 CO003 ST. LOUIS TRACK #3 CONSIST NOT VALIDATED BY AEI CO486: TM 45” – HELD FOR TWO EASTBOUNDS CO112: TM 32” – MET MWSCH 12 CO043: LF 3’42” – LOCOMOTIVE FAILURE CO007: CT 57” – RECREWED TRAIN
0.0
2.0
4.0
6.0
8.0
10.0
12.0
19
80
19
83
19
86
19
89
19
92
19
95
19
98
20
01
20
04
20
07
20
10
20
13
US Class I incident rate
Incidents per million train miles
Sources: US Federal Railroad Administration and Oliver Wyman analysis
17 17 © Oliver Wyman
Larger trains require new mission standards Our relentless drive for operations efficiencies are creating more complex rolling stock performance needs
5,500
5,750
6,000
6,250
6,500
6,750
7,000
20
00
20
01
20
02
20
03
20
04
20
05
20
06
20
07
20
08
20
09
20
10
20
11
20
12
20
13
Average gross tons per train Average gross tons per car
Gro
ss
to
ns
80
82
84
86
88
90
20
00
20
01
20
02
20
03
20
04
20
05
20
06
20
07
20
08
20
09
20
10
20
11
20
12
20
13
Gro
ss
to
ns
Sources: Association of American Railroads and Oliver Wyman analysis
Gross tons per train grew by 12.2 percent
between 2000 and 2013
Gross tons per railcar grew by 10.2 percent
between 2000 and 2013
18 18 © Oliver Wyman
Unexpected events compromise mission completion Over 500,000 unexpected delays impact over 1 in 4 trains
Total
estimated
incidents
Detector activations 12,000
Detector failures 1,000
UDEs 27,000
Train separations 2,000
Crossing protection failures 110,000
Unscheduled work 125,000
Locomotive failures 44,000
Recrews 210,000
Total 531,000
Sources: Various US Class I railroads and Oliver Wyman analysis
Estimated frequency of unexpected events
US Class I railroads in 2013
19 19 © Oliver Wyman
Mission completion failure eats sustainable capacity Due to a higher mission failure rate, Class Is operate at a capacity discount relative to foreign networks
Sources: Association of American Railroads; International Union of Railways; Potter, et al, Transnet Ore Line Project; and Oliver Wyman analysis
0%
10%
20%
30%
40%
50%
60%
0 20 40 60 80 100
Four largest
US Class Is
Train intensity and multiple-track route miles
Pe
rce
nt
of
rou
te m
ile
s w
ith
mu
ltip
le m
ain
s
Average trains per day
Russia
Germany
Kazakhstan
C
China
France
D
Ukraine
Poland
B
Italy
A
North American impediments
• Higher en route equipment
failure rates
• Larger train sizes
• Low integration of unscheduled
trains
• Poor terminal and corridor
integration
20 20 © Oliver Wyman
0%
10%
20%
30%
40%
50%
60%
0 20 40
Four largest
US Class Is
The opportunity cost of North American rail operations Inconsistent network performance day after day reduces the potential earning capacity of the network
Sources: Association of American Railroads and Oliver Wyman analysis
+1 train $5B in additional revenue
daily across the entire
railroad network
Increase train density
Train intensity and multiple-track route miles
Pe
rce
nt
of
rou
te m
ile
s w
ith
mu
ltip
le m
ain
s
Average trains per day
C
D
B
A
21 21 © Oliver Wyman
Mission completion - Summary
• Consistent performance on the network starts with better mission
completion
• All industry participants are part of the solution – Fleet owners,
maintenance contractors, origin customers, and railroad operators
• Economic model must move from cost avoidance to opportunity cost
• Mission completion failure points must bear the associated costs of the
delay including forfeit revenues
• This will NOT be a one solution works for all corridors and terminal areas
22 22 © Oliver Wyman
Rail Renaissance II The next natural step in professional railroading
1
2
3
4
Supply chain transparency
Convergence in planning
Mission completion
New social compact
Visit www.railplanning.com