ralph s. baker, ph.d., john m. bierschenk, p.g., james p. galligan, p.e., and ron young

23
Completion of In-Situ Thermal Completion of In-Situ Thermal Remediation of PAHs, PCP and Remediation of PAHs, PCP and Dioxins at a Former Wood Dioxins at a Former Wood Treatment Facility Treatment Facility Ralph S. Baker, Ph.D., Ralph S. Baker, Ph.D., John M. Bierschenk, John M. Bierschenk, P.G., P.G., James P. Galligan, P.E., and Ron Young James P. Galligan, P.E., and Ron Young TerraTherm, Inc., Fitchburg TerraTherm, Inc., Fitchburg, Massachusetts, USA Massachusetts, USA March 29, 2007 March 29, 2007

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Completion of In-Situ Thermal Remediation of PAHs, PCP and Dioxins at a Former Wood Treatment Facility. Ralph S. Baker, Ph.D., John M. Bierschenk, P.G., James P. Galligan, P.E., and Ron Young TerraTherm, Inc., Fitchburg , Massachusetts, USA March 29, 2007. Sketch of ISTD Process. - PowerPoint PPT Presentation

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Page 1: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

Completion of In-Situ Thermal Completion of In-Situ Thermal Remediation of PAHs, PCP and Remediation of PAHs, PCP and

Dioxins at a Former Wood Dioxins at a Former Wood Treatment FacilityTreatment Facility

Ralph S. Baker, Ph.D.,Ralph S. Baker, Ph.D., John M. Bierschenk, P.G., John M. Bierschenk, P.G., James P. Galligan, P.E., and Ron YoungJames P. Galligan, P.E., and Ron Young

TerraTherm, Inc., FitchburgTerraTherm, Inc., Fitchburg, Massachusetts, USAMassachusetts, USA

March 29, 2007March 29, 2007

Page 2: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

Power distribution system

Vapor treatment

Knockout pot

Blower

Water treatmentDischarge

Heater and vacuum wells

Treated vapor to atmosphere

Heat exchanger

Pump

Treatment area foot-print

Temperature and pressure monitoring holes (1 of many)

Sketch of ISTD ProcessSketch of ISTD Process

Power Supply

ISTD is the Simultaneous Application of:• Thermal Conduction Heating (TCH)• Vapor Recovery

Page 3: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

What Makes Thermal What Makes Thermal Conduction Heating (TCH) so Conduction Heating (TCH) so

Unique?Unique? The Thermal Conductivity of a Wide Range of Soil Materials The Thermal Conductivity of a Wide Range of Soil Materials

(gravel, sand, silt, clay) Varies Only by a Factor of ~3(gravel, sand, silt, clay) Varies Only by a Factor of ~3 By Contrast:By Contrast:

Hydraulic / Pneumatic Conductivities Vary >10Hydraulic / Pneumatic Conductivities Vary >1066 – 10 – 1088

Electrical Conductivities Vary > 10Electrical Conductivities Vary > 1022

TCH Heats the Entire Target Zone – No Locations are Bypassed TCH Heats the Entire Target Zone – No Locations are Bypassed or Unaffectedor Unaffected

Soil Immediately Adjacent to TCH Wells Dries, Creating Soil Immediately Adjacent to TCH Wells Dries, Creating Permeability, Assisting Efficient Vapor RecoveryPermeability, Assisting Efficient Vapor Recovery

TCH Heaters Can Be Readily Controlled, to Achieve Low, TCH Heaters Can Be Readily Controlled, to Achieve Low, Moderate or Higher Soil Temperatures as NeededModerate or Higher Soil Temperatures as Needed

Page 4: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

.

ISTD Thermal WellsISTD Thermal Wells

Heater-VacuumWell

Process Trailer

Heater-Only Wells

Heater-Vacuum Well

Hexagonal Well Pattern

Heater-Only Well

Heater-Vacuum Well

Thermal DestructionZone

Page 5: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

Typical Heating Progression Typical Heating Progression for Various Levels of ISTD Treatmentfor Various Levels of ISTD Treatment

Page 6: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

Contrasting Applications of Contrasting Applications of ISTD/TCHISTD/TCH

Level of Level of Heating and Heating and Contaminant Contaminant TypeType

Target Target Treatment Treatment

TemperatureTemperature

((°°C)C)

Thermal Thermal Well Well

SpacingSpacing

(m)(m)

Desiccate Desiccate Target Target

Treatment Treatment ZoneZone

(TTZ)?(TTZ)?

Range of Range of Costs Costs

(Turnkey)*(Turnkey)*

($/m($/m3))

1. VOCs: 1. VOCs: GentleGentle

Heating**Heating** (BTEX, CVOCs)(BTEX, CVOCs)

<100<100 >6>6 NoNo 40-240*40-240*

2. VOCs2. VOCs (BTEX, CVOCs)(BTEX, CVOCs) 100100 4-74-7 Not Not

NecessaryNecessary 65-330*65-330*

3. SVOCs3. SVOCs (PAHs, PCBs, (PAHs, PCBs, dioxins)dioxins)

>100>100 2-42-4 YesYes 200-600*200-600*

*For volumes > 1,500 m*For volumes > 1,500 m3, implemented in the U.S.implemented in the U.S.

**Thermally enhanced SVE, NAPL recovery, and bioremediation

Page 7: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

Shell TerraTherm

TerraTherm, Inc.

ISTD Development and DeploymentISTD Development and Deployment

21

144

3

518

8

713

12

1

Shell R&D1980’s through 2000’s

1

10

16

9

11

15

2004

2005

2003

2002

2001

2000

1999

1998

1997

1996

CVOCs

MGP

CVOCs

CVOCs

CVOCs

PAHs, Dioxins

21

18

17

1516

14

CVOCs

PCBs

PCBs

PAHs

Chlorinated Benzenes

CVOCs

4

3

10

2

9

11

ChlorinatedPesticides

CVOCs/SVOCs,radionuclides

12

13

PCBsGRO/DRO, Benzene

PCBs

PCBsSaipan

5

6

78

2

17

2006

19

CVOCs 19 Chlorinated Benzenes, PAH, BTEX

20

20

22

CVOCs

ISTD Projects are also ongoing in Denmark and the U.K.

22

Page 8: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

Alhambra, California Alhambra, California

Site FeaturesSite FeaturesFormer Wood Treatment Former Wood Treatment

FacilityFacility Two Former Full-length Treatment Tanks Two Former Full-length Treatment Tanks

(~3 x 21 x 1.7 m deep)(~3 x 21 x 1.7 m deep)

Two Former Butt-Dip Tanks (~3 x 14 x 4 m Two Former Butt-Dip Tanks (~3 x 14 x 4 m deep)deep)

Former Boiler House and Tank FarmFormer Boiler House and Tank Farm

Decommissioned Pipe LinesDecommissioned Pipe Lines

Railroad SpursRailroad Spurs

Page 9: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

AST'SCREOSOTE/OIL

FORMER

FORMERBOILERHOUSE

PHASE 2

PHASE 1

Former Wood

Treatment Tanks

AOC-2 Treatment Area: Heterogeneous fine silty sands 2,800 m2

12,400 m3

Avg. depth 6 m; max. depth 32 m Water Table >82 m

Former ASTs

Former Boiler House

Piping

Former Railroad

Spur

Page 10: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

ConstituentConstituent Max. Conc. Max. Conc. (mg/kg)(mg/kg)

Mean Conc. Mean Conc. (mg/kg)(mg/kg)

Cleanup Cleanup Standard Standard (mg/kg)(mg/kg)

TPHTPH 50,00050,000 2,7302,730 N/AN/A

Total PAHTotal PAH 35,00035,000 2,3062,306 0.065 0.065 [B(a)P-Eq][B(a)P-Eq]

CreosoteCreosote 61,00061,000 4,5054,505 N/AN/A

PCPPCP 5858 2.94*2.94* 2.52.5

Dioxins Dioxins (TEQ)(TEQ)

0.1940.194 0.0180.018 0.0010.001

*Mean of 15 detects; PCP not detected in 231 samplesB(a)P-Eq = Benzo(a)pyrene equivalentsTEQ = 2,3,7,8-Tetrachlorodibenzodioxin Toxicity Equivalents

Soil Contaminant Soil Contaminant Concentrations and Cleanup Concentrations and Cleanup

StandardsStandards

Page 11: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

Alhambra ISTD Design Alhambra ISTD Design FeaturesFeatures

Target temperature (treatability results) of Target temperature (treatability results) of 335335C (635C (635F), maintained for 3 days F), maintained for 3 days

2.1-m thermal well spacing2.1-m thermal well spacing

785 thermal wells, total (131 heater-vacuum 785 thermal wells, total (131 heater-vacuum and 654 heater-only wells)and 654 heater-only wells)

Insulated surface sealInsulated surface seal

Two treatment phasesTwo treatment phases

Page 12: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

Aerial View – December 2004Aerial View – December 2004

Phase 1

Phase 2

Page 13: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

Thermal Well Fields InstalledThermal Well Fields Installed

Phase 1 Phase 2

Page 14: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

Air Quality Control System Air Quality Control System 24/7 Continuous Manned Operation24/7 Continuous Manned Operation

Monitoring Well Field Temperatures & Vacuum, Monitoring Well Field Temperatures & Vacuum, Continuous Emissions Monitoring (CEM) of Off-Gas Continuous Emissions Monitoring (CEM) of Off-Gas System Parameters System Parameters

Electrical Transformer

CEMSystem

Granular Activated Carbon Vessels

Air-to-Air Heat Exchanger

RegenerativeThermalOxidizer

Inlet Manifold

ExtractionBlowers

Switchgear

Page 15: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

Source Testing ResultsSource Testing ResultsPCB Emission Limit: 2.44 g/dscm

PCDD/PCDF Emission Limit: 2 x 10-4 g/dscm

Page 16: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

Source Testing ResultsSource Testing ResultsCarcinogenic PAHsCarcinogenic PAHs

MICR = maximum individual cancer risk

Compound MICR Limit

(µg/m3)

Phase 1 Event 1 (µg/m3)

Phase 1 Event 2 (µg/m3)

Phase 1 Event 3 (µg/m3)

Phase 2 Event 1 (µg/m3)

Benzo(a)anthracene 23.9 0.869 0.610 1.00 0.946 Chrysene 239 1.27 1.34 1.83 2.89 Benzo(b)fluoranthene 23.9 0.341 0.172 0.898 0.686 Benzo(k)fluoranthene 23.9 0.149 0.0894 0.317 0.252 Benzo(a)pyrene 2.39 0.0954 0.0378 0.0839 0.1150 Indenopyrene 23.9 0.0793 0.0099 0.0681 0.0750 Dibenz(a,h)anthracene 6.74 0.0371 0.0069 0.0391 0.0400

Page 17: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

Phase 2 Centroid

Phase 1 Centroid

Well Field Layout and Well Field Layout and Representative Centroid Representative Centroid

LocationsLocations

Page 18: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

Phase 1 Phase 1 CentroidCentroid

Tem

per

atur

e °F

0

100

200

300

400

500

600

700

800

6/11

/200

3

7/1/

2003

7/20

/200

3

8/7/

2003

8/26

/200

3

10/1

1/20

03

11/6

/200

3

12/2

/200

3

12/2

8/20

03

1/14

/200

4

2/9/

2004

3/4/

2004

6:0

0

4/17

/200

4

T7A4B-4BHK19-4-8

Temperature °F

Date

Description

Target Treatment Temperature 635°F

Vaporization of Water Complete, Start of

Superheating

Attainment of Target Treatment

Temperature

Heater Circuits Shut Down, Start of Well

Field Cool-Down

4/17/2004

3/4/2004

2/9/2004

1/14/2004

12/28/2003

12/2/2003

11/6/2003

10/11/2003

8/26/2003

8/7/2003

7/20/2003

7/1/2003

6/11/2003

0

100

200

300

400

500

600

700

800

6/11

/200

3

7/1/

2003

7/20

/200

3

8/7/

2003

8/26

/200

3

10/1

1/20

03

11/6

/200

3

12/2

/200

3

12/2

8/20

03

1/14

/200

4

2/9/

2004

3/4/

2004

6:0

0

4/17

/200

4

T7A4B-4BHK19-4-8

Temperature °F

Date

Description

Target Treatment Temperature 335°C

Vaporization of Water Complete, Start of

Superheating

Attainment of Target Treatment

Temperature

Heater Circuits Shut Down, Start of Well

Field Cool-Down

4/17/2004

3/4/2004

2/9/2004

1/14/2004

12/28/2003

12/2/2003

11/6/2003

10/11/2003

8/26/2003

8/7/2003

7/20/2003

7/1/2003

6/11/2003

Page 19: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

Phase 2 Phase 2 CentroidCentroid

Tem

per

atur

e °F

0

100

200

300

400

500

600

700

800

900

6/22

/200

4 18

:00

7/14

/200

4 8:

00

8/4/

2004

6:0

0

9/3/

2004

16:

00

10/5

/200

4 14

:30

11/8

/200

4

12/1

2/20

04 2

2:30

1/12

/200

5 8:

00

2/6/

2005

3/3/

2005

14:

00

3/26

/200

5

4/17

/200

5 8:

00

5/11

/200

5 6:

30

6/7/

2005

6/30

/200

5 16

:00

7/23

/200

5

8/13

/200

5 14

:30

9/5/

2005

0:0

1

9/27

/200

5

11/1

7/20

05 7

:00

T11A2-2HG13-4-5

Temperature °F

Description

Target Treatment Temperature 635°F

Vaporization of Water Complete, Start of

Superheating

Attainment of Target

Treatment Temperature

635°F

Heater Circuits Shut Down, Start of Well Field Cool-

Down

11/17/2005

9/27/2005

9/5/2005

8/31/2005

7/23/20056/30/2005

6/7/2005

5/11/2005

4/17/2005

3/26/2005

3/3/20052/6/2005

1/12/2005

12/12/2004

11/8/2004

10/5/2004

9/3/20048/4/2004

7/14/2004

6/22/2004

0

100

200

300

400

500

600

700

800

900

6/22

/200

4 18

:00

7/14

/200

4 8:

00

8/4/

2004

6:0

0

9/3/

2004

16:

00

10/5

/200

4 14

:30

11/8

/200

4

12/1

2/20

04 2

2:30

1/12

/200

5 8:

00

2/6/

2005

3/3/

2005

14:

00

3/26

/200

5

4/17

/200

5 8:

00

5/11

/200

5 6:

30

6/7/

2005

6/30

/200

5 16

:00

7/23

/200

5

8/13

/200

5 14

:30

9/5/

2005

0:0

1

9/27

/200

5

11/1

7/20

05 7

:00

T11A2-2HG13-4-5

Temperature °F

Description

Target Treatment Temperature 335°C

Vaporization of Water Complete, Start of

Superheating

Attainment of Target

Treatment Temperature

335°C

Heater Circuits Shut Down, Start of Well Field Cool-

Down

11/17/2005

9/27/2005

9/5/2005

8/31/2005

7/23/20056/30/2005

6/7/2005

5/11/2005

4/17/2005

3/26/2005

3/3/20052/6/2005

1/12/2005

12/12/2004

11/8/2004

10/5/2004

9/3/20048/4/2004

7/14/2004

6/22/2004

Page 20: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

Coke from product zone

Auger cuttings oxidation vs. pyrolysis

Confirmatory sampling in

well field

~5.5 m bgs

~2.7 m bgs

~0.3 m bgs

Page 21: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

0.0

0.1

1.0

10.0

100.0

1,000.0

10,000.0

100,000.0

Pre Treatment Post Treatment

Mea

n C

on

cen

trat

ion

(u

g/k

g)

B(a)P Equivalent

Dioxins (2,3.7,8-TCDD TEQ)

Cleanup Goals

65 g/kgB(a)P

1g/kgDioxin

30,600

18

0.11

N = 60N = 47

59

Comparison of Pre- and Post-Comparison of Pre- and Post-Treatment Contaminant Treatment Contaminant

ConcentrationsConcentrations

Page 22: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

Summary Summary Site demob. completed March 2006Site demob. completed March 2006 Estimated mass removed via combustion (oxidizer Estimated mass removed via combustion (oxidizer

and subsurface) 395,000 kg (COand subsurface) 395,000 kg (CO22 method) method) Additional mass destroyedAdditional mass destroyed in situ in situ by pyrolysis (dark by pyrolysis (dark

soil/coke) soil/coke) Air emissions were well below compliance Air emissions were well below compliance

requirements requirements Post–treatment soil sampling results all below Post–treatment soil sampling results all below

stringent clean-up requirements stringent clean-up requirements No Further Action letter (February 7, 2007) from No Further Action letter (February 7, 2007) from

California Department of Toxic Substances Control California Department of Toxic Substances Control to Southern California Edison allows unrestricted to Southern California Edison allows unrestricted land useland use

Page 23: Ralph S. Baker, Ph.D.,  John M. Bierschenk, P.G.,  James P. Galligan, P.E., and Ron Young

Cost Implications of Lessons Learned Cost Implications of Lessons Learned for Future Applications of ISTD at for Future Applications of ISTD at

Creosote SitesCreosote Sites Achievement of unrestricted/residential land use by an Achievement of unrestricted/residential land use by an in-situ remediation method is achievable and practical in-situ remediation method is achievable and practical

ISTD was initially compared and selected over ISTD was initially compared and selected over excavation with offsite incineration excavation with offsite incineration

ISTD remediation costs exceeded original estimates; ISTD remediation costs exceeded original estimates; however, all-in project cost was still ~40% lower than however, all-in project cost was still ~40% lower than the excavation alternativethe excavation alternative

TerraTherm’s estimate for similar site of 12,600 mTerraTherm’s estimate for similar site of 12,600 m33, , with one 130-day treatment is $500/mwith one 130-day treatment is $500/m33:: Capital cost: $3.9MCapital cost: $3.9M Operations, source testing, and electricity: $2.2MOperations, source testing, and electricity: $2.2M Demobilization, reporting, licensing fee: $0.23MDemobilization, reporting, licensing fee: $0.23M