ranch gate kit - duramax€¦ · ranch gate kit have questions? call us at 1-800-483-1361...

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RANCH GATE KIT www.duramaxbp.com Have Questions? Call us at 1-800-483-1361 Engineered For The Southwest Sun TM Assembly Instructions PLEASE READ THESE INSTRUCTIONS BEFORE ASSEMBLY During assembly, vinyl components should be laid on a non-abrasive surface (i.e. cardboard or drop cloth) so as not to scratch. • Use care when applying PVC cement as it dries quickly, Vinyl should be cleaned with a mild detergent and non-abrasive cleaning pad or sponge. • Vinyl components should be assembled without using excessive force, to avoid breakage. Assemble gate aſter fence installaon, to accurately locate hinge and latch post and proper width size. • Gates should not be made any wider than 48", to avoid sagging from hinge post. • All hinge posts, properly installed, should have steel insert and filled at least 75% with concrete. Cut top and boom rail 2" shorter than distance between hinge and latch post. For Example: If the gate opening is 44" cut Top and Boom rail to 42". TOOLS NEEDED Measuring Tape / Ruler • Pencil Screw Driver (Phillips #2) Drill with �⁄ �" bits • Drop Cloth • Square Level • Rubber Mallet Smooth Vinyl Ranch Gate Gate Lock and Hinges are not included 3 Rail Ranch Gate Kit

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Page 1: RANCH GATE KIT - Duramax€¦ · RANCH GATE KIT Have Questions? Call us at 1-800-483-1361 Engineered For The Southwest Sun TM Assembly Instructions PLEASE READ THESE INSTRUCTIONS

R ANCH GATE KIT

www.duramaxbp.com

Have Questions?Call us at 1-800-483-1361

Engineered For The Southwest SunTM

Assembly Instructions

PLEASE READ THESEINSTRUCTIONS

BEFORE ASSEMBLY

During assembly, vinyl components should be laid on a non-abrasive surface (i.e. cardboard or drop cloth) so as not to scratch.

• Use care when applying PVC cement as it dries quickly, Vinyl should be cleaned with a mild detergent and non-abrasive cleaning pad or sponge.

• Vinyl components should be assembled without using excessive force, to avoid breakage.

• Assemble gate after fence installation, to accurately locate hinge and latch post and proper width size.

• Gates should not be made any wider than 48", to avoid sagging from hinge post.

• All hinge posts, properly installed, should have steel insert and filled at least 75% with concrete.

• Cut top and bottom rail 2" shorter than distance between hinge and latch post.

For Example: If the gate opening is 44" cut Top and Bottom rail to 42".

TOOLS NEEDED • Measuring Tape / Ruler

• Pencil• Screw Driver (Phillips #2)• Drill with �⁄��" bits• Drop Cloth• Square Level• Rubber Mallet

Smooth Vinyl Ranch Gate

Gate Lock and Hinges are not included

3 Rail Ranch Gate Kit

Page 2: RANCH GATE KIT - Duramax€¦ · RANCH GATE KIT Have Questions? Call us at 1-800-483-1361 Engineered For The Southwest Sun TM Assembly Instructions PLEASE READ THESE INSTRUCTIONS

RANCH GATE KITASSEMBLY INSTRUCTIONS

Step 1 Connecting Ranch Rails to the Middle Upright Ranch Post

Step 2 Connecting Ranch Rail with the Diagonal Brace Support into Uprights Ranch Post

Insert the Diagonal Brace to the bottom Brace Hole of the Middle Upright Ranch Post (1); then hold the Diagonal Brace Support top end. Now insert the Left End Upright Ranch Post (2) into the Ranch Rails, at the same time insert the top end of the Diagonal Brace to the top Brace Hole of the Upright Ranch Post (3). Repeat the same procedure for the Right End Upright Ranch Post. (Figure 3) Use Square Level afterwards to align all the corners.

Figure 1

Start with the Middle Upright Ranch Post bottom slot by inserting the Ranch Rail all the way. (Figure 1)Then insert the remaining 2 Ranch Rails in the middle and top slot of the Middle Upright Post. (Figure 2)

BraceHole

Figure 2

BraceHoleBothSides

BraceHoleOne Side

BraceHoleOneSide

Ranch Upright Posts

Middle Right EndLeft End

Brace HoleOne Side

Brace HoleOne Side

BraceHoleOneSide

2

1

32

2

Diagonal BraceSupport

Figure 3

1

3

2

Use a Square Level for allthe corners for proper leveling and alignment before doing Step 3.

IMPORTANTSquareLevel

USP © 2014

Page 3: RANCH GATE KIT - Duramax€¦ · RANCH GATE KIT Have Questions? Call us at 1-800-483-1361 Engineered For The Southwest Sun TM Assembly Instructions PLEASE READ THESE INSTRUCTIONS

Step 4 Securing the Diagonal Brace to the Upright Ranch Post

Insert the Upright Ranch Post Metal Support into the top of the Upright Ranch Post and drive the Sheet Metal Screw (3x) parallel to the Ranch Rail (Figure 4). Repeat the same procedure for the bottom part.All 3 Upright Ranch Post, Top and Bottom part must have the Post Metal Support.

Figure 4

RANCH GATE KITASSEMBLY INSTRUCTIONS

Step 3 Uprights Post Metal Support Installation

Using the 1½" Sheet Metal Screw (supplied), drive the Sheet Metal Screw with the Vinyl Washer into the Upright Ranch Post align to the Diagonal Brace Support (Figure 5) then tap the Vinyl Screw Cap into the Vinyl Washer (Figure 6).Do the same procedure to secure the middle and bottom part of the Diagonal Brace Support (Figure 7 & 8).

Figure 5

Figure 4

Post Metal Support (6 pcs) andMetal Sheet Screws (18 pcs) included

Figure 6

Figure 7 Figure 8

USP © 2014

Page 4: RANCH GATE KIT - Duramax€¦ · RANCH GATE KIT Have Questions? Call us at 1-800-483-1361 Engineered For The Southwest Sun TM Assembly Instructions PLEASE READ THESE INSTRUCTIONS

Step 5 Ranch Post Cap Installation

RANCH GATE KITASSEMBLY INSTRUCTIONS

Completed Ranch Gate Kit

Ranch Post Cap

Put a small amount of Vinyl Glue on all of the sides of the Post Cap and gently tap, the Ranch Post Cap, into the top of the Uprights Ranch Post; wipe off any excess Vinyl Glue with damp cloth. (Figure 9) Repeat the same procedure for the other 2 Upright Post Caps.

Optional Cut for the Middle Upright Ranch Post

Top Uprights Post

Figure 9

2"

Ranch Post Cap

Vinyl Glue

USP © 2014