ransburg - carlisle ft · sulating shoes should not be worn. grounding straps on wrists or legs may...

SERVICE MANUALCP-98-02.3(Replaces CP-98-02.2)April - 2013

POWER SUPPLYFor MicroPakTM Control Systems

MODEL: LEPS5002IMPORTANT: Before using this equipment, care-fully read SAFETY PRECAUTIONS, starting on page 1, and all instructions in this manual. Keep this Service Manual for future reference.

Service Manual Price: $30.00 (U.S.)

Ransburg

NOTE: This manual has been changed from revision CP-98-02.2 to revision CP-98-02.3. Reasons for this change are noted under “Manual Change Summary” inside the back cover of this manual.

LEPS5002 Power Supply Ransburg

CP-98-02.3

SAFETY:

SAFETY PRECAUTIONS...........................................................................................................HAZARDS / SAFEGUARDS......................................................................................................

PAGE

INTRODUCTION:

CONTENTS

GENERAL DESCRIPTION.........................................................................................................SPECIFICATIONS......................................................................................................................

INSTALLATION:

SYSTEM DIAGRAM (BELLS).....................................................................................................SYSTEM DIAGRAM (GUNS).....................................................................................................CONNECTIONS TO THE MICROPAK CONTROL UNIT.........................................................GROUND CABLE.......................................................................................................................HIGH VOLTAGE CABLE............................................................................................................HIGH VOLTAGE CONNECTIONS............................................................................................COMPONENT IDENTIFICATION..............................................................................................LOW VOLTAGE CABLE.............................................................................................................

MAINTENANCE:TROUBLESHOOTING GUIDE...................................................................................................

1-5

6-7

8-13

14-15

12-5

67

89101010-11121213

14-15

PARTS IDENTIFICATION:

LEPS5002 POWER SUPPLY - PARTS IDENTIFICATION......................................................

16-17

16-17

WARRANTY POLICIES: 18

LIMITED WARRANTY.................................................................................................................18

APPENDIX: 19-22

PAINT AND SOLVENT SPECIFICATIONS..............................................................................VISCOSITY CONVERSION CHART.........................................................................................VOLUMETRIC CONTENT OF HOSE OR TUBE......................................................................

1920-2122

LEPS5002 Power Supply - ContentsRansburg

CP-98-02.3

W A R N I N G!

W A R N I N G!

SAFETYSAFETY PRECAUTIONSBefore operating, maintaining or servicing any Ransburg electrostatic coating system, read and understand all of the technical and safety literature for your Ransburg products. This manual contains information that is important for you to know and understand. This information relates to USER SAFETY and PREVENTING EQUIPMENT PROB-LEMS. To help you recognize this information, we use the following symbols. Please pay particular attention to these sections.

A WARNING! states information to alert you to a situation that might cause serious injury if instructions are not followed.

A CAUTION! states information that tells how to prevent damage to equipment or how to avoid a situation that might cause minor injury.

A NOTE is information relevant to the proce-dure in progress.

While this manual lists standard specifications and service procedures, some minor deviations may be found between this literature and your equipment. Differences in local codes and plant requirements, material delivery requirements, etc., make such variations inevitable. Compare this manual with your system installation draw-ings and appropriate Ransburg equipment man-uals to reconcile such differences.

Careful study and continued use of this manual will provide a better understanding of the equipment and process, resulting in more efficient opera-tion, longer trouble-free service and faster, easier troubleshooting. If you do not have the manuals and safety literature for your Ransburg system, contact your local Ransburg representative or Ransburg.

� The hazards shown on the following pages may occur during the normal use of this equip-ment. Please read the hazard chart beginning on page 2.

� The user MUST read and be familiar with the Safety Section in this manual and the Ransburg safety literature therein identified.

� This manual MUST be read and thoroughly understood by ALL personnel who operate, clean or maintain this equipment! Special care should be taken to ensure that the WARNINGS and safety requirements for operating and servicing the equipment are followed. The user should be aware of and adhere to ALL local building and fire codes and ordinances as well as NFPA-33 SAFETY STANDARD, LATEST EDITION, prior to installing, operating, and/or servicing this equipment.

LEPS5002 Power Supply - Safety

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CP-98-02.3

Spray Area

AREATells where hazards may occur.

HAZARDTells what the hazard is.

SAFEGUARDSTells how to avoid the hazard.

Fire Hazard

Improper or inadequate operation and maintenance procedures will cause a fire hazard.

Protection against inadver-tent arcing that is capable of causing fire or explosion is lost if any safety interlocks are disabled during opera-tion. Frequent Power Supply or Controller shutdown indi-cates a problem in the system requiring correction.

Fire extinguishing equipment must be present in the spray area and tested periodically.

Spray areas must be kept clean to prevent the accumulation of combustible residues.

Smoking must never be allowed in the spray area.

The high voltage supplied to the atomizer must be turned off prior to cleaning, flushing or main-tenance.

When using solvents for cleaning: • Those used for equipment flushing should

have flash points equal to or higher than those of the coating material.

• Those used for general cleaning must have flash points above 100°F (37.8°C).

Spray booth ventilation must be kept at the rates required by NFPA-33, OSHA, country, and local codes. In addition, ventilation must be main-tained during cleaning operations using flam-mable or combustible solvents.

Electrostatic arcing must be prevented. Safe sparking distance must be maintained between the parts being coated and the applicator. A dis-tance of 1 inch for every 10KV of output voltage is required at all times.

Test only in areas free of combustible material.Testing may require high voltage to be on, but only as instructed.

Non-factory replacement parts or unauthor-ized equipment modifications may cause fire or injury.

If used, the key switch bypass is intended for use only during setup operations. Production should never be done with safety interlocks dis-abled.

Never use equipment intended for use in water-borne installations to spray solvent based ma-terials.

The paint process and equipment should be set up and operated in accordance with NFPA-33, NEC, OSHA, local, country, and European Health and Safety Norms.


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CP-98-02.3




Spray Area

Improper operation or mainte-nance may create a hazard.

Personnel must be properly trained in the use of this equip-ment.

Explosion Hazard

Improper or inadequate opera-tion and maintenance proce-dures will cause a fire hazard.

Protection against inadvertent arcing that is capable of caus-ing fire or explosion is lost if any safety interlocks are dis-abled during operation.

Frequent Power Supply or Controller shutdown indicates a problem in the system requir-ing correction.

General Use and Maintenance

Electrostatic arcing must be prevented. Safe sparking distance must be maintained between the parts being coated and the applicator. A dis-tance of 1 inch for every 10KV of output voltage is required at all times.

Unless specifically approved for use in hazard-ous locations, all electrical equipment must be located outside Class I or II, Division 1 or 2 hazardous areas, in accordance with NFPA-33.

Test only in areas free of flammable or combus-tible materials.

The current overload sensitivity (if equipped) MUST be set as described in the correspond-ing section of the equipment manual. Protec-tion against inadvertent arcing that is capable of causing fire or explosion is lost if the current overload sensitivity is not properly set. Fre-quent power supply shutdown indicates a prob-lem in the system which requires correction.

Always turn the control panel power off prior to flushing, cleaning, or working on spray system equipment.

Before turning high voltage on, make sure no objects are within the safe sparking distance.

Ensure that the control panel is interlocked with the ventilation system and conveyor in accor-dance with NFPA-33, EN 50176.

Have fire extinguishing equipment readily avail-able and tested periodically.

Personnel must be given training in accordance with the requirements of NFPA-33, EN 60079-0.

Instructions and safety precautions must be read and understood prior to using this equip-ment.

Comply with appropriate local, state, and na-tional codes governing ventilation, fire protec-tion, operation maintenance, and housekeep-ing. Reference OSHA, NFPA-33, EN Norms and your insurance company requirements.


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CP-98-02.3




Spray Area / High Voltage Equipment

Electrical Discharge

There is a high voltage device that can induce an electrical charge on ungrounded objects which is capable of igniting coating materials.

Inadequate grounding will cause a spark hazard. A spark can ignite many coating materi-als and cause a fire or explo-sion.

Parts being sprayed and operators in the spray area must be properly grounded.

Parts being sprayed must be supported on con-veyors or hangers that are properly grounded. The resistance between the part and earth ground must not exceed 1 meg ohm. (Refer to NFPA-33.)

Operators must be grounded. Rubber soled in-sulating shoes should not be worn. Grounding straps on wrists or legs may be used to assure adequate ground contact.

Operators must not be wearing or carrying any ungrounded metal objects.

When using an electrostatic handgun, operators must assure contact with the handle of the ap-plicator via conductive gloves or gloves with the palm section cut out.

NOTE: REFER TO NFPA-33 OR SPECIFIC COUNTRY SAFETY CODES REGARDING PROPER OPERATOR GROUNDING.

All electrically conductive objects in the spray area, with the exception of those objects re-quired by the process to be at high voltage, must be grounded. Grounded conductive flooring must be provided in the spray area.

Always turn off the power supply prior to flush-ing, cleaning, or working on spray system equip-ment.

Unless specifically approved for use in hazard-ous locations, all electrical equipment must be located outside Class I or II, Division 1 or 2 haz-ardous areas, in accordance with NFPA-33.


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CP-98-02.3

Toxic Substances Certain material may be harmful if inhaled, or if there is contact with the skin.

Follow the requirements of the Material Safety Data Sheet supplied by coating material manu-facturer.

Adequate exhaust must be provided to keep the air free of accumulations of toxic materials.

Use a mask or respirator whenever there is a chance of inhaling sprayed materials. The mask must be compatible with the material being sprayed and its concentration. Equipment must be as prescribed by an industrial hygienist or safety expert, and be NIOSH approved.




Electrical Equipment

Electrical Discharge

High voltage equipment is uti-lized in the process. Arcing in the vicinity of flammable or combustible materials may oc-cur. Personnel are exposed to high voltage during operation and maintenance.

Protection against inadvertent arcing that may cause a fire or explosion is lost if safety circuits are disabled during operation.

Frequent power supply shut-down indicates a problem in the system which requires correc-tion.

An electrical arc can ignite coat-ing materials and cause a fire or explosion.

Unless specifically approved for use in hazard-ous locations, the power supply, control cabinet, and all other electrical equipment must be locat-ed outside Class I or II, Division 1 and 2 hazard-ous areas in accordance with NFPA-33 and EN 50176. Turn the power supply OFF before working on the equipment. Test only in areas free of flammable or combus-tible material. Testing may require high voltage to be on, but only as instructed. Production should never be done with the safety circuits disabled. Before turning the high voltage on, make sure no objects are within the sparking distance.

Explosion Hazard –Incompatible Materials

Halogenated hydrocarbon sol-vents for example: methylene chloride and 1,1,1,-Trichloro-ethane are not chemically com-patible with the aluminum that might be used in many system components. The chemical reaction caused by these sol-vents reacting with aluminum can become violent and lead to an equipment explosion.

Aluminum is widely used in other spray ap-plication equipment - such as material pumps, regulators, triggering valves, etc. Halogenated hydrocarbon solvents must never be used with aluminum equipment during spraying, flushing, or cleaning. Read the label or data sheet for the material you intend to spray. If in doubt as to whether or not a coating or cleaning material is compatible, contact your coating supplier. Any other type of solvent may be used with aluminum equipment.

Spray Area


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CP-98-02.3

GENERAL DESCRIPTIONThrough the use of integrated cascade technol-ogy, the LEPS5002 High Voltage Power Supply is designed to operate with MicroPakTM rack mounted control systems to generate up to neg-ative 100,000 Volts DC. The five high voltage outputs of the LEPS5002 provide electrostatic spray applicators with up to a maximum of 1000 microamps current at the maximum voltage of 100kV. This heavy duty source of high voltage provides for rugged, reliable operation in a vari-ety of industrial finishing applications.

The LEPS5002 Power Supply is similar in func-tion to the single output, dry dielectric model, part number 74793, with the exception that the circuits are immersed in oil. This design pro-vides five outputs instead of only one, therefore eliminating the need for a separate junction tank.

The MicroPak Control unit continuously moni-tors the actual high voltage and current outputs, regulates voltage and performs safety diagnos-tics. A low voltage control cable connects the control unit to the LEPS5002 Power Supply. The control unit can be operated from front pan-el adjustments or from an external PLC.

For information regarding the specifications, installation and operation of the MicroPak Con-trol unit, please refer to the appropriate service manuals or contact your authorized Ransburg representative. Also refer to the MicroPak man-ual for troubleshooting information.

All components of this power supply were se-lected for reliable, heavy duty service. The com-ponents, including the high voltage transformer, operate immersed in high quality (non-pcb) di-electric oil to insulate against corona discharge and provide excellent heat dissipation of the internal circuit.

The LEPS5002 is Factory Mutual approved for

INTRODUCTIONuse with the Ransburg Aerobell 33TM and Tur-bodisk 33TM rotary atomizers when used in a system that includes: • MicroPak Power Supply Control Unit• SSW-1064, Unshielded Type High Voltage Cable• LKIT0003, High Voltage Connection Kit• LEPS5000-05, Junction Tank• 17256-11 (or -12), High Voltage Transfer Switch (Turbodisk 33 only)

The LEPS5002 is also Factory Mutual approved for use with the Ransburg REA IIITM automatic guns when used in a system that includes:

• MicroPak Power Supply Control Unit• 70393, REA III Automatic Guns• LEPS5000-04, Resistive Junction Tank

> The total number of applicators that can be connected to one power supply is determined by the total power output required for the application. It is recom-mended that the maximum continuous output current from the LEPS5002 Power Supply not exceed 800 microamps.

C A U T I O N!

LEPS5002 Power Supply - Introduction

6

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CP-98-02.3

SPECIFICATIONS

Size: 43 lbs. (19.5 kg) including 5 gallons (19 liters) of dielectric oil

Weight: 12" diameter x 13.5" height (30.48 cm x 34.3 cm)

Mechanical

Input: 0-28 VDC (from control unit)

Output Voltage: 0 to -100 kVDC (5 outputs)

Output Current: 0 to 1000 microamps total for all (5) outputs.

The recommended max. continuous output current is 800 microamps.

Electrical

NOTES:

LEPS5002 Power Supply - Introduction

7

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CP-98-02.3

INSTALLATION

Figure 1a: System Diagram (Bells)

LEPS5002 Power Supply - Installation

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CP-98-02.3

Figure 1b: System Diagram (Guns)


9

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CP-98-02.3

> This manual MUST be read and thor-oughly understood by ALL personnel who operate, clean and maintain this equipment. Special care should be taken to ensure that the WARNINGS and requirements for operating and servicing safely, are followed.

W A R N I N G!

The LEPS5002 must be installed outside of the hazardous location (paint booth and areas as outlined in NFPA 33).

GROUND CABLE

HIGH VOLTAGE CABLE(Routing & General Guidelines)

SSW-1064 Unshielded High Voltage Cable

According to OSHA standard 1910.107, (h)(5), high voltage cable “...shall be properly insu-lated and protected from mechanical injury or exposure to destructive chemicals.” To facilitate compliance with this code, the following recom-mendations must be followed:

1. NEVER route cables so that they lie on the floor or are subject to vehicular traffic.

2. NEVER route cables from different power supplies along parallel paths unless they are separated by at least 18 inches.

> Sheathing is NOT a safe method of protecting a cable from wear or traffic.

W A R N I N G!

> Do NOT make the approach to the ap-plicator at or below floor level. Route high voltage cables from overhead down to the applicator. Routing the cables up and out of the way will result in less exposure to dirt and traffic.

C A U T I O N!

> Do not locate the LEPS5002 Power Supply near or adjacent to heat producing equipment such as ovens, high wattage lamps, or directly below water or steam pipes.

C A U T I O N!

CONNECTIONS TO THE MICROPAK CONTROL UNITThe 74947 dust proof and liquid tight low volt-age cable assembly connects the LEPS5002 to the control unit through the use of a quick disconnect circular connector located on top of the power supply. After the cable is connected to the power supply, make sure to tighten the nut retaining screw with light force. This cable assembly is supplied in lengths of 30ft, 75ft and 100ft. Refer to the MicroPak service manual for connections to the control unit.

> Important: Make sure that the ground wire supplied with the power supply (Ransburg part number 70539) is con-nected from the grounding lug, located on the top of the power supply, to a true earth ground.

C A U T I O N!

3. ALWAYS route cable along appropriate insula-tors.

4. ALWAYS properly support cables at least 12 inches from metal beams. The support should be made of material that does not conduct electricity, such as most plastics. Ransburg part number 45773-011, standoff insulator, is one such support.

5. ALWAYS route cables from overhead, down to the applicator.


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CP-98-02.3

> Whenever removing high voltage cable(s) from equipment, ground the plug end of the cable(s) by contacting the plug to electrical ground. Do not touch the plug until it has been grounded. This will eliminate the possibility of residual charge causing electrical shock.

W A R N I N G!

Cut the HV cable (SSW-1064) according to the length required and screw an EPS-4245 connec-tor (supplied as part of part number LKIT0003, connection kit, onto the cable end which will be inserted into the power supply. Be careful to keep the screw centered in the middle of the cable as it is installed. Thread the cable end through the metal nut and then through the rubber bushing

> If a high voltage junction tank or switch tank is to be used in the system, refer to the appropriate service manual for cable terminations and installation requirements.

NOTE

(supplied as part of the LKIT0003 kit). Insert the cable fully into a high voltage output of the power supply and then tighten the nut until the cable is secure. Tighten the nut retaining screw with very light force (see Figure 2). A LKIT0003 kit is required for each high voltage cable connection to the power supply when using SSW-1064 cable.

6. If an insulating sheathing is to be used around the cable, it MUST be of a non-absorbent material, such as polyethylene, and should be routed to prevent contact with or entrapment of solvents or cleaning solutions. The cable should NOT be sheathed from its last point of physical support after it enters the spray area, to the applicator! Insulating sheathing is avail-able from Ransburg as part number 9704-13.

7. If a cable must be routed through a metal (or conductive) surface, cut an opening with a minimum radius of five inches and mount a nonconductive bulkhead therein. Route the cable through the center of the bulkhead and secure it with a suitable, nonconduc-tive strain relief. (The opening may be any configuration as long as there is at least five inches (18 inches preferred) from the nearest conductor.)

8. Make cable runs as short as possible by mounting the power supply as close to the spray device as codes and the physical envi-ronment allow.


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CP-98-02.3

Figure 2: High Voltage Connections

Figure 3: Component Identification


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CP-98-02.3

Figure 4: Low Voltage Cable

DescriptionWire Number Connector Pin Number

123456789

1011121314

LOW VOLTAGE CABLE

Color

141213122

10911143

161516

GrayViolet

White/BrownWhite/Black

BlueGreen YellowOrange

White/OrangeWhiteRed

White/RedBlackBrown

Drive A (Paired with 2)Drive A Return (Paired with 1)Drive B (Paired with 4)Drive B Return (Paired with 3)Current Feedback (Paired with 6)KV Feedback (Paired with 5)Multiplier Ground (Paired with 8)Phase Return (Paired with 7)DC Damp (Paired with 12)Centertap Voltage (Paired with 13)Centertap Voltage (Paired with 14)Cable Sense (Paired with 9)Centertap Return (Paired with 10)Centertap Return (Paired with 11)


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TROUBLESHOOTING GUIDE

MAINTENANCE

> Electrical shock hazard. ALWAYS turn power to equipment OFF prior to cleaning or servicing any part of the system. Fail-ure to do so could result in serious injury or death.

> Whenever removing high voltage cable(s) from equipment, ground the plug end of the cable(s) by contacting the plug to ground. Do not touch the plug until it has been grounded. This will eliminate the possibility of residual charge causing electrical shock.

W A R N I N G!

Periodically remove the high voltage cables and make sure that they are clean, then reinsert into the junction tank.

Make sure that the high voltage cables are fully inserted into the junction tank and that the strain relief connections are secure.

> To assure continuous, efficient, trouble-free operation of the LEPS5002 Power Supply and to extend its service life, keep the exterior as clean and dry as possible. It is also very important to keep the areas around the high voltage cable connections clean, to protect against con-tamination when servicing the unit.

W A R N I N G!

Figure 5: Troubleshooting Guide

General Problem Cause Solution

No High Voltage Output (All Outputs)

No High Voltage (Single Output)

1. Control unit bad or not configured properly

2. Bad low voltage cable or cable connections

1. HV cable not connect-ed correctly

2. Bad high voltage elec-trical contact or resistor failure

1. Refer to the MicroPak service literature for troubleshooting procedures.

2. Make sure that the low voltage cable, 74947, is plugged into the power supply correctly and that the electrical contacts are clean.

Make sure that all connections to the MicroPak Control Unit are correct and secured at terminal blocks.

1. Make sure that the HV input cable is plugged into the junction tank and power supply correctly.

2. Switch the HV output cable to an un-used output if available.

LEPS5002 Power Supply - Maintenance

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CP-98-02.3

Figure 5: Troubleshooting Guide (Continued)

General Problem Cause Solution

Erratic High Voltage Output (All Outputs)

-or-

Power Supply Continu-ously Overloads

Erratic High Voltage Output (Single Output)

1. Control unit bad or not configured properly

2. Bad low voltage cable or cable connections

1. Bad high voltage elec-trical contact or resistor failure

1. Refer to the MicroPak service literature for troubleshooting procedures.

2. Make sure that the low voltage cable, 74947, is plugged into the power supply correctly and that the electrical contacts are clean.

Make sure that all connections to the MicroPak Control Unit are correct and secured at terminal blocks.

1. Switch the HV output cable to an un-used output if available.

LEPS5002 Power Supply - Maintenance

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PARTS IDENTIFICATION

Figure 5: LEPS5002 Power Supply - Parts Identification

LEPS5002 Power Supply - Parts Identification

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CP-98-02.3

1 LEPS5002-00 Power Supply 2 70539-00 Ground Clamp Assembly 3 Select Length Below Low Voltage Cable, RansPakTM** and MicroPak 74947-06 30 ft. (9.1m) 74947-04 75 ft. (22.9m) 74947-05 100 ft. (30.5m) 4 8521-06F Nut Retaining Screw 5 LSMM0006-00 Bushing 6 SSW-1064 High Voltage Cable, Unshielded 7 LKIT0003 Connection Kit (for SSW-1064 Cable) (Includes items 5, 8 and 9) 8 EPS-4245 High Voltage Connector 9 7296-00 High Voltage Cable Nut

Item #

LEPS5002 POWER SUPPLY - PARTS LIST (Figure's 1 & 5)

Part # Description

LEPS5002 Power Supply - Parts Identification

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CP-98-02.3

WARRANTY POLICIESLIMITED WARRANTYRansburg will replace or repair without charge any part and/or equipment that falls within the specified time (see below) because of faulty workmanship or material, provided that the equipment has been used and maintained in accordance with Rans-burg's written safety and operating instructions, and has been used under normal operating condi-tions. Normal wear items are excluded.

THE USE OF OTHER THAN RANSBURG AP-PROVED PARTS, VOID ALL WARRANTIES.

SPARE PARTS: One hundred and eighty (180) days from date of purchase, except for rebuilt parts (any part number ending in "R") for which the warranty period is ninety (90) days.

EQUIPMENT: When purchased as a complete unit, (i.e., guns, power supplies, control units, etc.), is one (1) year from date of purchase. WRAPPING THE APPLICATOR, ASSOCIATED VALVES AND TUBING, AND SUPPORTING HARDWARE IN PLASTIC, SHRINK-WRAP, OR ANY OTHER NON-APPROVED COVERING, WILL VOID THIS WARRANTY.

FLUID HANDLING: One (1) year from date of purchase (i.e., Totalizer, CCV Valves, etc.).

AIR BEARING ROTATORS: Fifteen thousand (15,000) hours or three (3) years, whichever oc-curs first. Warranty period begins on the date of purchase.

RANSBURG'S ONLY OBLIGATION UNDER THIS WARRANTY IS TO REPLACE PARTS THAT HAVE FAILED BECAUSE OF FAULTY WORKMANSHIP OR MATERIALS. THERE ARE NO IMPLIED WARRANTIES NOR WARRANTIES OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. RANSBURG ASSUMES NO LIABILITY FOR INJURY, DAM-AGE TO PROPERTY OR FOR CONSEQUEN-TIAL DAMAGES FOR LOSS OF GOODWILL OR PRODUCTION OR INCOME, WHICH RESULT FROM USE OR MISUSE OF THE EQUIPMENT BY PURCHASER OR OTHERS.

EXCLUSIONS:

If, in Ransburg's opinion the warranty item in question, or other items damaged by this part was improperly installed, operated or maintained, Ransburg will assume no responsibility for repair or replacement of the item or items. The purchaser, therefore will assume all responsibility for any cost of repair or replacement and service related costs if applicable.

LEPS5002 Power Supply - Warranty Policies

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APPENDIXPAINT AND SOLVENT SPECIFICATIONS

AEROBELL IITM*** AEROBELL®

AEROBELL 33TM RMA-101TM

18 TO 30 SEC.1 MW TO Ω1000 cc/min

TURBODISKTMNO. 2 HAND GUNREM® / M90TMREA® / EFMTM

RECOMMENDED VISCOSITY USING A ZAHN NO. 2PAINT ELECTRICAL RESISTANCE**RECOMMENDED DELIVERY (UP TO)


20 TO 60 SEC.1 TO 1 M Ω180 cc/min


20 TO 60 SEC.1 M Ω TO Ω500 cc/min

NOTE: This page provides resistivity determination and control information that we feel is necessary when using Ransburg equipment.

* CAS Number: Chemical Abstract Service Number.** Using the Ransburg Meter.*** Solvent Base Configuration Only.† Information Obtained From: http://solvdb.ncms.orgEvaporation Rate is Based Upon Butyl Acetate Having a Rate of 1.0

© 2013 Ransburg

DICHLOROMETHANEMETHYL ACETATEVM & P NAPHTHA

ACETONEBENZENE

ETHYL ACETATE2-BUTANONE

ISO-PROPYL ACETATE ISOPROPYL ALCOHOL

2-PENTANONEMETHANOL

PROPYL ACETATETOLUOL

METHYL ISOBUTYL KETONEISOBUTYL ACETATE

ETHANOLBUTYL ACETATEETHYLBENZENE

1-PROPANOL2-BUTANOL

XYLOLAMYL ACETATE

2-METHYLPROPANOLMETHYL AMYL ACETATE5-METHYL-2-HEXANONE

1-BUTANOL2-ETHOXYETHANOL

2-HEPTANONECYCLOHEXANONE

AROMATIC-100DIISOBUTYL KETONE

1-PENTANOLDIACETONE ALCOHOL2-BUTOXYETHANOL

CYCLOHEXANOLAROMATIC-150AROMATIC-200

Methylene Chloride

Naptha

MEK

IPAMPK

Methyl Alcoholn-Propyl Acetate

TolueneMIBK

Ethyl Alcohol

n-Propyl Alcoholsec.-Butyl Alcohol

Xylene

iso-Butyl Alcohol

MIAKn-Butyl Alcohol

MAK

SC#100DIBK

Amyl Alcohol

Butyl Cellosolve

SC#150

Chlorinated SolventsEsters

Aliphatic HydrocarbonsKetones

Aromatic HydrocarbonsEsters

KetonesEsters

AlcoholsKetonesAlcoholsEsters

Aromatic HydrocarbonsKetonesEsters

AlcoholsEsters

Aromatic HydrocarbonsAlcoholsAlcohols

Aromatic HydrocarbonsEsters

AlcoholsEsters

KetonesAlcohols

Glycol EthersKetonesKetones

Aromatic HydrocarbonsKetonesAlcoholsKetones

Glycol EthersAlcohols

Aromatic HydrocarbonsAromatic Hydrocarbons

75-09-279-20-9

803-232-467-64-171-43-2

141-78-678-93-3

108-21-467-63-0

107-87-967-56-1

109-60-4108-88-3108-10-1110-19-064-17-5

123-86-4100-41-4

71-23-878-92-2

133-02-07628-63-7

78-83-1108-84-9110-12-371-36-3

110-80-5110-43-0108-94-1

108-83-871-41-0

123-42-2111-76-2108-93-0

14.511.8105.65.13.93.83.42.52.52.12.11.91.61.51.41.0.89.86.81.80.67.62.50.50.43.38.40.29.20.19.15.12.07.05

.004

.003

HIGHLOWHIGHLOWHIGH

MEDIUMMEDIUM

LOWLOW

MEDIUMLOWLOWHIGH

MEDIUMLOWLOWLOWHIGHLOWLOWHIGH

MEDIUMLOWLOW

MEDIUMLOWLOW

MEDIUMMEDIUM

HIGHMEDIUM

LOWLOWLOWLOWHIGHHIGH

EVAP.RATE†

CHEMICALNAME

COMMONNAME

CATEGORY *CASNUMBER

ELECTRICALRESISTANCE**

GUIDE TO USABLE SOLVENT SELECTION

FASTER

SLOWER

LEPS5002 Power Supply - Appendix

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VISCOSITY CONVERSION CHARTPo

ise

.1.15

.2.25

.3

.4

.5

.6

.7

.8

.91.01.21.41.61.82.02.22.42.62.83.03.23.43.63.84.04.24.44.64.85.05.56.07.08.09.0

10.011.012.0

Cen

tipoi

se

Parli

n 7

Parli

n 10

Fish

er 1

Fish

er 2

Ford

Cup

3

Ford

Cup

4

Gar

dner

-H

oldt

Bub

ble

Gar

dner

-Li

thog

raph

icK

rebs

Uni

tK

U

Sayb

olt

Uni

vers

al S

SU

Zahn

1

Zahn

2

Zahn

3

Zahn

4

Zahn

5

Sear

s C

rafts

man

C

up

Din

Cup

4

1015202530405060708090

100120140160180200220240260280300320340360380400420440460480500550600700800900

100011001200

2730323743505764

1112131415161718202223253032374145

202530353950

1517182124293339445062

121519252933364145505866

58

1012141822252831323441455054586265687074

A-4A-3

A-2A-1A

B

C

DEFG

HIJ

KLMNO

P

QR

STU

VW

000

00

0

30333537384043464850525456585960

62

64

6667686971747781858892

6080

100130160210260320370430480530580690790900

100011001200128013801475153016301730185019502050216022702380248026602900337533804300460052005620

3034374144526068

1617181920222427303437414958667482

101214161820232527303234363941434648505254576368

1011131416171820212224252628293032333436374044515864

101112131415161718192021222324252730354045495559

192021232426273134384044

10111213141516182123252731343843465155586368727682869095

100104109112124135160172195218


20

Ransburg

CP-98-02.3

VISCOSITY CONVERSION CHART (Continued)Po

ise

13.014.015.016.017.018.019.020.021.022.023.024.025.030.035.040.045.050.055.060.065.070.075.080.085.090.095.0

100.0110.0120.0130.0140.0150.0160.0170.0180.0190.0200.0300.0

Cen

tipoi

se

Parli

n 7

Parli

n 10

Fish

er 1

Fish

er 2

Ford

Cup

3

Ford

Cup

4

Gar

dner

-H

oldt

Bub

ble

Gar

dner

-Li

thog

raph

icK

rebs

Uni

tK

U

Sayb

olt

Uni

vers

al S

SU

Zahn

1

Zahn

2

Zahn

3

Zahn

4

Zahn

5

Sear

s C

rafts

man

C

up

Din

Cup

4

130014001500160017001800190020002100220023002400250030003500400045005000550060006500700075008000850090009500

100001100012000130001400015000160001700018000190002000030000

X

Y

Z

Z-1

Z-2

Z-3

Z-4

Z-5

Z-6

1

2

3

4

5

959698

100101

103

105109114121129133136

610064807000750080008500900094009850

10300107501120011600145001650018500210002350026000

2800300003250035000370003950041000430004650051000550056000065000675007400083500835008800093000

140000

64

Note: All viscosity comparisons are as accurate as possible with existing information. Comparisons are made with a material having a specific gravity of 1.0.


21

Ransburg

CP-98-02.3

Length

VOLUMETRIC CONTENT OF HOSE OR TUBE(English Units)

I.D. (inches) 5ft. (60")

1/8

3/16

1/4

5/16

3/8

1/2

2.4

5.4

9.7

15.1

21.7

38.6

.012

.028

.049

.077

.110

.196

cc/ft.Cross

Section (in.2) 10ft. (120") 15ft. (180") 25ft. (300") 50ft. (600")

.003 gal..4 fl. oz..007 gal..9 fl. oz..013 gal.1.6 fl. oz..020 gal.2.5 fl. oz..029 gal.3.7 fl. oz..051 gal.6.5 fl. oz.

.006 gal..8 fl. oz..014 gal.1.8 fl. oz..025 gal.3.3 fl. oz..040 gal.5.1 fl. oz..057 gal.7.3 fl. oz..102 gal.

13.1 fl. oz.

.010 gal.1.2 fl. oz..022 gal.2.8 fl. oz..038 gal.4.9 fl. oz..060 gal.7.6 fl. oz..086 gal.

11.0 fl. oz..153 gal.

19.6 fl. oz.

.016 gal.2.0 fl. oz..036 gal.4.6 fl. oz..064 gal.8.2 fl. oz..100 gal.

12.7 fl. oz..143 gal.

18.4 fl. oz..255 gal.

32.6 fl. oz.

.032 gal.4.1 fl. oz..072 gal.9.2 fl. oz..127 gal.

16.3 fl. oz..199 gal.

25.5 fl. oz..287 gal.

36.7 fl. oz..510 gal.

65.3 fl. oz.

Length

VOLUMETRIC CONTENT OF HOSE OR TUBE(Metric Units)

I.D. (mm) 1.5m

3.6

5.6

6.8

8.8

10.2

24.6

36.3

60.8

10.2

24.6

36.3

60.8

cc/mCross

Section (mm2) 3.0m 4.5m 6.0m 7.5m

15.3 cc

36.9 cc

54.5 cc

91.2 cc

30.5 cc

73.9 cc

109.0 cc

182.5 cc

45.8 cc

110.8 cc

163.4 cc

273.7 cc

61.1 cc

147.8 cc

217.9 cc

364.9 cc

76.3 cc

184.7 cc

272.4 cc

456.2 cc


22

Ransburg

CP-98-02.3

MANUAL CHANGE SUMMARY

This manual was published to replace Service Manual CP-98-02.2, Power Supply for MicroPak Control Systems, to make the following changes:

1. Updated "Warranty Policies" section.

2. Added " Ransburg Paint and Solvent Specifications" chart.

3. Added " Ransburg Viscosity Conversion Chart".

4. Added "Volumetric Content of Hose or Tube" chart.

LEPS5002 Power Supply - Manual Change Summary

23

Ransburg

CP-98-02.3

Service Manual Price: $30.00 (U.S.)

Form No.CP-98-02.3Litho in U.S.A.04/13

© 2013 Ransburg. All rights reserved.Models and specifications subject to change without notice.

Manufacturing1910 North Wayne StreetAngola, Indiana 46703-9100Telephone: 260/665-8800Fax: 260/665-8516

Technical/Service Assistance Telephone: 800/ 233-3366 Fax: 419/ 470-2071

Technical Support Representative will direct you to the appropriate telephone number for ordering Spare Parts.

ransburg - carlisle ft · sulating shoes should not be worn. grounding straps on wrists or legs may...

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