rapidly changing oil requirements for low emission diesel engines

21
1 06/03/03 mrb G030473 McGeehan TMC_June10th Rapidly Changing Oil Requirements For Low Emission Diesel Engines Jim Mc Geehan Manager of Global Diesel Engine Technology June 10, 2003

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Rapidly Changing Oil Requirements For Low Emission Diesel Engines. Jim Mc Geehan Manager of Global Diesel Engine Technology June 10, 2003. EPA Driving Low Diesel Emissions. 10.7. 6.0. 12. 5.0. 5.0. 10. 4.0. 8. 1988. NO x , g/BHP-Hr. 6. 2.0. 1990. 4. 1991. 2. 1994. .02. 0. - PowerPoint PPT Presentation

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Page 1: Rapidly Changing Oil Requirements For Low Emission Diesel Engines

106/03/03 mrb G030473 McGeehan TMC_June10th

Rapidly Changing Oil Requirements For Low Emission Diesel Engines

Jim Mc GeehanManager of Global Diesel Engine Technology

June 10, 2003

Page 2: Rapidly Changing Oil Requirements For Low Emission Diesel Engines

206/03/03 mrb G030473 McGeehan TMC_June10th

EPA Driving Low Diesel Emissions

19881990

19911994

19982000

2002

20070.6

0.250.1

0

2

4

6

8

10

12

NO

x, g/

BH

P-H

r

Particulate, g/BHP-Hr

10.710.7

6.06.05.05.0

5.05.04.04.0

2.02.0

.02.02

.01.01

Page 3: Rapidly Changing Oil Requirements For Low Emission Diesel Engines

306/03/03 mrb G030473 McGeehan TMC_June10th

Reducing Diesel Fuel Sulfur

1993

2006

Fuel Sulfur5,000 ppm

Fuel Sulfur 500 ppm

Fuel Sulfur 15 ppm

Page 4: Rapidly Changing Oil Requirements For Low Emission Diesel Engines

406/03/03 mrb G030473 McGeehan TMC_June10th

Oil Quality Driven By Emissions

2

5 5

8

1215

0

4

8

12

16

CD CE CF-4 CG-4 CH-4 CI-4 API:

Number of Tests to Qualify Products

Increasing Oil Quality

1972 1988 1991 1994 1998 2002

Page 5: Rapidly Changing Oil Requirements For Low Emission Diesel Engines

506/03/03 mrb G030473 McGeehan TMC_June10th

G020167-2

API CI-4 Benefits

Essential for EGR Engines to Maintain Durability

Better forExisting Engines

Page 6: Rapidly Changing Oil Requirements For Low Emission Diesel Engines

606/03/03 mrb G030473 McGeehan TMC_June10th

Three OEM Specifications in 2002

G020368

G020474

Cummins CES 20078

Mack EO-N Premium Plus

Volvo VDS-3

Page 7: Rapidly Changing Oil Requirements For Low Emission Diesel Engines

706/03/03 mrb G030473 McGeehan TMC_June10th

G010147, G010148, G010149

United StatesAPI CI-4

EuropeACEA E-5

JapanJASO DH-1

Global DHD-1 Engine Oil Specification

Page 8: Rapidly Changing Oil Requirements For Low Emission Diesel Engines

806/03/03 mrb G030473 McGeehan TMC_June10th

EGR Engines Reduce Oil Drains

45,000 Mile Oil Drain

Non-EGREngines

25,000 Mile Oil Drain

EGR Cummins,

Mack/Volvo

22,500 Mile Oil Drain

EGR Detroit Diesel

API CH-4, CI-4

API CI-4API CI-4

DHD-1

Page 9: Rapidly Changing Oil Requirements For Low Emission Diesel Engines

906/03/03 mrb G030473 McGeehan TMC_June10th

G030342

Protecting EGR Engine Durability With 25,000 Mile Oil Drains

EGR Engine at 6.0-6.5 mpg

Oil Drain Essential

TAN (D 664) Acid Number

OEM Drain

TBN (Base D 4739)

Page 10: Rapidly Changing Oil Requirements For Low Emission Diesel Engines

1006/03/03 mrb G030473 McGeehan TMC_June10th

G020474

Three OEM Specifications of 2003

June 2003

CaterpillarECF-1

Mack EO-N Premium Plus

2003

Cummins CES 20078

(2003)

Sept 2003

951336-1.jpg

Piston Deposit and Oil Consumption

Control

Soot Viscosity Control

10 TBNNew

Requirement

Page 11: Rapidly Changing Oil Requirements For Low Emission Diesel Engines

1106/03/03 mrb G030473 McGeehan TMC_June10th

Maintaining Engine Reliability and Durability

API CI-4Caterpillar ECF-1

Cummins CES 20078Mack EO-N Plus 2003

Volvo VDS-3DHD-1

2003

Page 12: Rapidly Changing Oil Requirements For Low Emission Diesel Engines

1206/03/03 mrb G030473 McGeehan TMC_June10th

EPA Driving Low Diesel Emissions

19881990

19911994

19982000

2002

20070.6

0.250.1

0

2

4

6

8

10

12

NO

x, g/

BH

P-H

r

Particulate, g/BHP-Hr

10.710.7

6.06.05.05.0

5.05.04.04.0

2.02.0

.02.02

.01.01

PC-10* *PC = Proposed Category

Page 13: Rapidly Changing Oil Requirements For Low Emission Diesel Engines

1306/03/03 mrb G030473 McGeehan TMC_June10th

Reducing Diesel Fuel Sulfur: 80/20 Rule

1993

2006

Fuel Sulfur5,000 ppm

Fuel Sulfur 500 ppm

Fuel Sulfur 15 ppm

EPA80% – 15 ppm20% – 500 ppm

Page 14: Rapidly Changing Oil Requirements For Low Emission Diesel Engines

1406/03/03 mrb G030473 McGeehan TMC_June10th

G9801035.v2

EGR and After-Treatment Plus

EGRUltra Low Sulfur Fuel: 15 ppm Max.

Page 15: Rapidly Changing Oil Requirements For Low Emission Diesel Engines

1506/03/03 mrb G030473 McGeehan TMC_June10th

Sulfur

NOx Adsorbers

Lower

High

Oil Compatible With After-Treatment Systems

Sulfated Ash

Particulate Filters

Lower

High

Phosphorus

Catalysts

High

Lower

Page 16: Rapidly Changing Oil Requirements For Low Emission Diesel Engines

1606/03/03 mrb G030473 McGeehan TMC_June10th

New Oil Category for 2007 – PC-10

PC-10Five Multi-Cylinder

Tests

International 6 Liter

Wear andFilter Life

Piston Deposits and Oil Consumption

Wear andviscosity Control

Viscosity Control

Caterpillar C-13

ACERTCummins ISB/ISM

Mack E-Tech

Page 17: Rapidly Changing Oil Requirements For Low Emission Diesel Engines

1706/03/03 mrb G030473 McGeehan TMC_June10th

PC-10 Challenge: Balancing Service Life

EngineDurability

After-TreatmentLife

Page 18: Rapidly Changing Oil Requirements For Low Emission Diesel Engines

1806/03/03 mrb G030473 McGeehan TMC_June10th

DHD-22005

Euro IV-V2005/8

PC-102007 Ultra-LowUltra-Low

Diesel Diesel EmissionsEmissions

Paradigm Shift in Engine Oil Technology

Page 19: Rapidly Changing Oil Requirements For Low Emission Diesel Engines

1906/03/03 mrb G030473 McGeehan TMC_June10th

Timeline of Low Emission Lubricants

2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010

CI-4 PC-10*

1999

PC-11CH-4

Euro III Euro IV Euro V

Fuel Sulfur Fuel Sulfur 100% 15 100% 15

ppmppmOn HighwayOn Highway

*PC = Proposed Category

Page 20: Rapidly Changing Oil Requirements For Low Emission Diesel Engines

2006/03/03 mrb G030473 McGeehan TMC_June10th

Cleaner Diesel Engines for 2007

Page 21: Rapidly Changing Oil Requirements For Low Emission Diesel Engines

2106/03/03 mrb G030473 McGeehan TMC_June10th

G020167-2

Balancing After-Treatment Life and Engine Durability

PC-10: Goal of One Product for 2007Engines and Existing Engines With the

EPA 80/20 Rule for Fuels