rav 4 (lhd) - toyota-tech.eu · manual reference number aim 004 315-1 4 of 39 en de es fr it pt nl...

06D

E43

90B

RAV 4 (LHD) TPA Front Installation instructions

Model year: 2018/11 Vehicle code: *XA*5*L-*N**BW

Part number: PW501 - 42100 Main kit PW501 - 00700-** (x1) Sensor kit 90° (in body colour) PW501 - 00701-** (x1) Sensor kit 180° (in radiator grille colour) PW501 - 42200-** (x1) Adapters (in radiator grille colour)

Manual reference number: AIM 004 315-1

Manual reference number AIM 004 315-1 2 of 39

Kabelisolierung


EN DE ES FR IT PT NL DA NO SV FI CS

L Blue Blau Azul Bleu Blu Azul Blauw Blå Blå Blå Sininen Modrá

B Black Schwarz Negro Noir Nero Preto Zwart Sort Sort Svart Musta Černá

BR Brown Braun Marrón Marron Marrone Castanho Bruin Brun Brun Brun Ruskea Hnĕdá

DL Dark blue Dunkelblau Azul oscuro

Bleu foncé Blu scuro Azul-

escuroDonker-blauw Mørkeblå Mørkeblå Mørkblå Tummansi-

ninen Tmavomodrá

DG Dark green Dunkelgrün Verde oscuro

Vert foncé Verde scuro Verde-

escuroDonker-groen Mørkegrøn Mørkegrønn Mörkgrön Tummanvihreä Tmavozelená

G Green Grün Verde Vert Verde Verde Groen Grøn Grønn Grön Vihreä Zelená

GR Grey Grau Gris Gris Grigio Cinzento Grijs Grå Grå Grå Harmaa Šedá

LA Lavender Lavendel Lavanda Lavande Lavanda Lavanda Lavendel Lavendel Lavendel Lavendel Laventeli Levandulová

LB Light blue Hellblau Azul claro Bleu clair Blu chiaro Azul-claro Lichtblauw Lyseblå Lyseblå Ljusblå Vaaleansininen Bledĕmodrá

LG Light green Hellgrün Verde claro Vert clair Verde chiaro Verde-

ciaro Lichtgroen Lysegrøn Lysegrønn Ljusgrön Vaaleanvihreä Svĕtlezelená

NO Natural colour Naturfarben Color

natural Nature Colori naturali Cores naturais Naturel Naturfarvet Naturfarger Naturfärger Luonnonväri Přírodní

barva

O Orange Orange Naranja Orange Arancione Laranja Oranje Orange Orange Orange Oranssi Oranžová

P Pink Rosa Rosa Rose Rosa Rosa Rosé Rosa Rosa Rosa Rosa Růžová

R Red Rot Rojo Rouge Rosso Vermelho Rood Rød Rød Röd Punainen Červená

PU Purple Purpur Púrpura Pourpre Rosso porpora Púrpura Paars Purpur Purpur Purpur Purppura Purpurová

SB Sky blue Himmel-blau Azul cielo Bleu ciel Celeste Azul-céu Hemels-

blauw Himmelblå Himmelblå Himmelsblå Taivaansininen Blankytná

T Yellow brown Gelbbraun Amarillo-marrón

Marron-jaune Giallomarrone Castanho-

amarelado Geelbruin Gulbrun Gulbrun Gulbrun Keltaisenrus-kea Žlutohnĕdá

W White Weiß Blanco Blanc Bianco Branco Wit Hvid Hvit Vit Valkoinen Bilá

Y Yellow Gelb Amarillo Jaune Giallo Amarelo Geel Gul Gul Gul Keltainen Žlutá

V Violet Violett Violeta Violet Viola Violeta Violet Violet Fiolett Violett Violett Fialová

HU PL EL RU TR BG ET LV LT RO SL SK

L Kék Niebieska Μπλε Синий Mavi Cиньо Sinine Zils Mélyna Albastru Modra Modrá

B Fekete Czarna Mαύρο Чёрный Siyah Черно Must Melns Juoda Negru Čma Čierna

BR Barna Brązowa Kαϕέ Коричневый Kahver-engi Кафяво Pruun Brūns Ruda Maro Rjava Hnedá

DL Sötétkék Granatowa Σκούρομπλε

Тёмно-синий Koyu mavi Тъмносиньо Tumesi-

nine Tumši zils Tamsiaimélyna

Albastruînchis

Temnomodra Tmavomodrá

DG Sötétzöld Ciemnozielona Σκούροπράσινο

Тёмно-зелёный Koyu yesil Тъмнозелено Tumero-

heline Tumši zaļš Tamisiaižalia

Verdeînchis

Temnozelena Tmavozelená

G Zöld Zielona Πράσινο Зелёный Yeşil Зелено Roheline Zaļš Žalia Verde Zelena Zelená

GR Szürke Szara Γκρι Серый Gri Cиво Hall Pelёks Pilka Gri Siva Sivá

LA Levendulakék Lawenda Λεβάντα Лавандовый Lavanta Лавандула Lavendel Lavanda Lavanda Lavandă Sivka Levanduľa

LB Világoskék Jasnoniebieska Aνοικτόμπλε Голубой Acik mavi Cветлосиньо Helesinine Gaiši zils Šviesiai

mélynaAlbastrudeschis

Svetlomodra Svetlomodrá

LG Világoszöld Jasnozielona Aνοικτόπράσινο

Светло-зелёный Acik yesil Cветлозелено Helerohe-

line Gaiši zaļš Šviesiaižalia

Verdedeschis

Svetlozelena Svetlozelená

NO Természetesszínű

Barwynaturaine

Φυσικάχρώματα Телесный Nötr Естествен

цвят Värvitu Dabiskakrāsa

Natŭralispalva

Culoarenaturală

Naravnabarva

Prírodnáfarba

O Narancs Pomarańczowa Πορτοκαλί Оранжевый Turuncu Оранжево Oranž Oranžs Oranžiné Portocaliu Oranžna Oranžová

P Rózsaszín Różowa Poζ Pозовый Pembe Poзово Roosa Rozā Rožiné Roz Roza Ružová

R Piros Czerwona Kόκκιυο Красный Kırmızı Червено Punane Sarkans Raudona Roşu Rdeča Červená

PU Bíborvörös Purpurowa Πорϕυρό Πγρпурный Mor Πγρпурнo Tume-punane

Purpursar-kans Purpuriné Mov Škrlatna Purpurová

SB Égszínkék Bękitna Γαλάζιο Heбесно-голубой

Gökmavisi Heбесносиньо Taevasi-

nine Debeszils Žydra Azuriu Nebesnomodra Azúrová

T Sárgásbarna Żołlobrązowa Κιτρινοκαϕέ Жёлто-коричневый

Sarikahverengi Жълтокафяво Kollane-

pruunDzelten-brūns

Gelsvairuda

Galben-maro

Rumenorjava Žltohnedá

W Fehér Biała Λευκό Белый Beyaz Бяло Valge Balts Balta Alb Bela Biela

Y Sárga Żołta Κίτρινο Жёлтый Sarı Жълто Kollane Dzeltens Geltona Galben Rumena Žitá

V Ibolyakék Fioletowa Moßv Фиолетовый Menekşe Виолетово Lilla Violets Violetinė Violet Vijolična Fialová


Revision recordRev. No. Date Page Step Remarks 08/03/2019 7 - Tool list updated 08/03/2019 11 6 Disconnect sign added 08/03/2019 12 7 Order of removal changed 08/03/2019 20 17 Degreaser added 08/03/2019 22-24 19-23 Engine bay routing updated 08/03/2019 26 25 Pedal area routing updated 08/03/2019 32 32 Torque updated 08/03/2019 33 33 Tool for drilling changed 08/03/2019 35 - Check sheet updated

1

1

1

1

1

1

1

1

1


A B

F

D

E

1x 1x

75x1x

G H

1x

T9363

1x

J

1x

CT6574 T6575

4x

1x

Z

3x

I

U

O

2x

25 3560 60

T6430

T9364

1x

P

T

T1

T2

1x

PW501-00700-**N

T6640

1x

PW501-00701-**N1

T8497

Z6Z5

T9492

Z1Z2

Z3Z4

PW501-42200-**R

1x

R1

R 2R 3

U1U2U3U4

U5

T9843


T8612

=

=

= =

=

10 =

10 = = START=

=

T8613

40°C

18°C

T0001

T0007

T3850

T1092

10 mm

T3851

T0003

T0005

T6239

T0012

Würth Art. No.0558130

T6656

T6075

PZ415-0JGA2-00T7225

PZ415-0JGS2-00

T7769

MSDS

T7771

T6114

PZ415-0JGA1-00

T0134

T8268

T8269

T8352CLICK

T7517

0,13 mmØ 4 mmØ 10 mm

T8567

(ø 27,5 mm Round knockout punch)

T7770

CLEANER / DEGREASER

MSDS

T6319

AIM 003 516-*

1

T3491

1

T9857

Ø 27 mm

Würt Art. No.0604 101 13

Ø 17 mm 1

1


3

1 T8718

A 1 E

4

ACLEANER / DEGREASER

2

2 E1

E23

E1

E2E2

29

2L9499

B

1 B

3

CLEANER / DEGREASER

H 2

2

3

H1

H2 H2

H1

H2

T8617

12

3

N 1x

T9543

23

N1 1 1x


T10110

TT1

T2

U

U5T1UN 4

U3M

U2 M U1 N

1

H

R

1/1

23456

7 8

0

A Z1 T2

B Z2

Z4

Z3

MP

Z5 Z6Z6

Z5

Z1Z2

Z3Z4

T

N1

FUSE

N1

U1U2U3U4

U5


5

4

T9510

==

10

= 10

=

10 10

3

1010 1010

2x

Hybrid only

10

102

1

STOP

≥ 90”T3890


6

=

==

2x2

8

11

5

64 4

=

3 31

Click

ClickClick

Click

21Nm 21Nm

10

14

10

1010

10 10 10

14

1414 14

14

14

7

44Nm44Nm

6 Nm 6 Nm 6 Nm 6 Nm

5,5Nm5,5Nm

10 2x

99

T10111

1


7

T10112

=

===

=10

= START 1

2

53

4

1 1

2 2

11

8

9

12

1

H

R

1/1

23456

7 8

0

1

21

10 10

7

6

10

10

10

10 Nm

1


8

T9515

1

H

R

1/1

23456

7 8

0

= 10

10

10

10

10

21

1 24

3

10

10

10

10

3

=

10Nm


9

T9517

Automatic

==

1

4

98

5

2

3

12

10

11

6

7


10

T9518

1

4

12

10

11

98

6

7

5

2

3

Manual

135

24R

==


12

T9519

1 3 42

1 4

5Ø 2 mm

11

3 4Ø 4 mm

Ø 10 mm

3 2

T9520

180°

2

C1

13


13

3

4 5

T9521

8

x2

x2

x2

6 7

9

x2

1 2

OK

OK


2 3

T9888

R

1

R1

R2 R3

R2 R3 2

x2

2x

0mm

0mm3

4180˚

R1R2

R3

2x

15

14 T9522

2

180°

13 2

2


16

1

OKCLICK

CLICK

T9526

34 12

N1NNNN1

N1NN

NN1N

NN1

1

OKCLICK

CLICK

N1N1N


17

U

2

T10113

U1

U2 U3

U4

U5

11 2 3

4

56

J

5 6

J T

4x

F3

1x

4C

789

10

11

1213

J

9 10

J T

5x

F7

1x

8C

U4

U3

U2U1

U5

2x

F11

15

14

U3

U2

CLEANER / DEGREASER

CLEANER / DEGREASER

1


18

T9526

3

2T1

U5

T

16

3x

F1

4

5

200 mm

17

18


19

1x

F3

CLEANER / DEGREASER

2

T10114

T

2x

1C

20

19

2x

F424

21

22

23

20

1


22

20

T9883

T10116

21

1

T10119

T2

2

1

1

1


23

T

1

3 4

1

H

R

1/1

23456

7 8

0

2

T

F

1x

25

T10120

1


1

H

R

1/1

23456

7 8

0

T9532

CLEANER / DEGREASER

A

24

26


25

1

H

R

1/1

23456

7 8

0

F3x

1

T10121

F3x 2

26

27 28

T T F4x

1

31x

F

28

2930 31

32

6 MT CVT

2626a

27

28

1


26

1

H

R

1/1

23456

7 8

0

T ZFUSE

6

5

T ZT2

A

Z1

4

Z2T10122

B1

2

Z2

CLEANER / DEGREASER 3

E17

8T Z

FUSE

3334

35

36

37

F5x

9


27

T10123

1

H

R

1/1

23456

7 8

0

F2x1

T FUSE

F1x 3

Z5

Z6

38

39

40

41

F1x 2

28

32


29

28

T9536

+15

R W

Z5

Z5

Z6

R

Z5

GR

WITHOUT DISPLAY RADIOWITH DISPLAY RADIO

TOYOTA TECHNICALDRAWING

T9537

V

Z6

LG

Z5

Z6

WITHOUT DISPLAY RADIOWITH DISPLAY RADIO

TOYOTA TECHNICALDRAWING

10

04202

0220400206

80 180100 160

120 140

V

Z6

LG


30

T10124

2 4

3

±40 mm

LGGR

5

Z5

Z6

W

LGGRW

TOPFRONT

RH

43 44TPA

OE

F2x 1

4344

42


31

O

Z5

Z6

4

5

6

3

558Wire range (mm2) Wire insulation

diameter (mm)Min. Max.

OE wire 0,35

0,35

1,5

1,5

3

3Acessory wire

OE wire

Accessory wire

PW501-00583

CLICK

Only applicable for Copper wires

T9886

O

2≥ 20mm

1Z5

Z6

7

40 mm

Vehicle wire LGGRW

LGGRW

LGGRW LG

GRW

LGGRW

LGGRW

Z5

Z6

Z5

Z6

Z5

Z6

Z5

Z6

TOPFRONT

RH

OE

O


1

H

R

1/1

23456

7 8

0

Z4MP

10F

3x 11F

1x 12F

2x

Z3

10 mm1x

7 Nm9

45

6

Z3

Z3

Z3

7 8

13

Z

2

Z3

Z3

Z3 Z3

I

I

T10125

Z3

45

46

47

48

49 50

Z4

100mm

32

1


33

T10126

180°1

7 Z4

P D8

=

=1

H

R

1/1

23456

7 8

0

Z4MP

Z3

Z4 P

P6

max 5 mm

24

5

17

3

1


34

T6649

10 mm5,4 Nm


CHECK SHEET

Installation Date: Stamp:Technician Name & Signature:

. . / . . / . . . .

VIN n°

Model / Year TPA FrontRAV4 LHD 2018/11

P/N = OK

Serial Number

CLICK

CLICK

5,4 Nm

BeepZ3

Serial Number7 Nm

6

2 311

H

R

1/1

23456

7 8

0

1

4

2 3

5

6

7

4R135

2 4 R

29

8

8 97

5

1



. . / . . / . . . .

FM-AM DAB

MODE

OK =

GPSUSB

CHECK SHEET

VIN n°


S = OK

A B

=A =B

S


1

H

R

1/1

23456

7 8

0

CLICK

Serial Number10 Nm

Serial Number6 NmCLICK

4x 5,5 Nm2x 44 Nm4x

1111

1 2 3

2

3

2

33 3

CHECK SHEET


. . / . . / . . . .

VIN n°


rav 4 (lhd) - toyota-tech.eu · manual reference number aim 004 315-1 4 of 39 en de es fr it pt nl...

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