raw materials extraction material manufacture component manufacture material processing module...
TRANSCRIPT
Raw MaterialsExtraction
Material manufacture
Component Manufacture
Material processing Module Assembly
ProductProcessing/assembly
Use
Transport
Recycle/Reuse Disposal
1. Premanufacture
2. Product/Process Manufacture
3. Product Delivery
4. Use
5. Recycle/Reuse/Dispose
waste
energy
waste
energy
raw material
waste
energy
waste
energy
energy
Life cycle Assessment (LCA) purpose is to give quantitative and
qualitative information to identify and prioritize impacts of product/process
Range from very detailed over all life stages to specific part of product life
Four major steps:1. Scope system2. Life cycle Inventory3. Life cycle impact assessment (LCIA)4. Improvement Analysis
1. Scope/Boundary Definition identify product/process/service chose functional unit set temporal/spatial boundaries
a) system boundaries- narrow boundaries less data
collected/analysis required, may miss important impact
- wide boundaries more accurate but may be impractical
Example of system boundaryMeth-tert-butyl ether (MTBE) – oxygenate replaced lead in gasoline
Compare lead LC to MTBE
petroleum extraction
refining distribution usePb LC lead emissionsto atmosphere
petroleum extraction
refining distribution useMTBE LC no lead
narrow boundary
MTBE leaks into water carcinogen
wider boundary
Boundaries cont’dgeneral rule of thumb is common sense
and include any part of LC that accounts for 1-3% of energy use, raw material, wastes or emissions
b) Functional Unit per kg, m3, energy unit etc… determines equivalence between optionse.g. paper vs. plastic bags
- not appropriate to use “number of bags used” as it doesn’t reflect volume/mass bags can hold (e.g. kg)
account for different product lifetimese.g. plastic bag vs. cloth sack cloth option
may have lower volume but longer lifetime
2. Life Cycle Inventory (LCI) material and energy inputs/outputs
quantified
i. Major categories of inputs/outputs
Energy requirements (e.g. MJ/kg)
Feedstock energy (MJ)
Nonfuel raw material use (mass)
Atmospheric emissions (mass)
Wastewater emissions (mass)
Solid Waste (mass)
ii. Co-products- if process produces multiple products
may have to “allocate” wastes/energy use
- usually allocate based on mass but if co-product is a by-product (i.e. wouldn’t be produced unless product was produced) then may weight allocation
iii. Recycled - allocation of input and outputs may be
weighted if the product is made from recycled material (i.e. do include energy that went into original products?)
e.g. Fleece jackets are made of polyethylene tetraphthalate which is from recycled plastics
iv. Quality of Data- direct measurements or engineering
estimates
v. Data Aggregation- Merging of data and scale of analysis- some impacts are global (greenhouse
gas emissions) and some regional (wastewater emissions to water body)
3. LCIA In this step combine overall quantities of
wastes, and raw materials/energy requirements with impacts on the environment
Purpose is to convert inventory data into an estimate of environmental impact
Made up of two steps: classification characterization
i. Classification inputs/outputs are put into relevant environmental
impact category, examples of categories below:IMPACT EXAMPLES OF TYPES
OF INPUT/OUTPUT
Global Warming Potential (GWP) CO2,H4,N2O, CFCS etc…Ozone Deleting chlorofluorocarbons (CFCs)Human Carcinogens benzene
Acidification NOx, SOx
Aquatic Toxicity pesticidesTerrestrial Toxicity PCBsHabitat Deterioration DamsEutrophication ammoniaDepletion of Non-renewable Energy
GWP Factors (100 yr)
Gas Atmospheric Lifetime GWPa
Carbon dioxide (CO2) 50-200 1
Methane (CH4)b 12±3 21
Nitrous oxide (N2O) 120 310
HFC-23 264 11,700
HFC-32 5.6 650
HFC-125 32.6 2,800
HFC-134a 14.6 1,300
HFC-143a 48.3 3,800
HFC-152a 1.5 140
HFC-227ea 36.5 2,900
HFC-236fa 209 6,300
HFC-4310mee 17.1 1,300CF4 50,000 6,500C2F6 10,000 9,200C4F10 2,600 7,000C6F14 3,200 7,400
SF6 3,200 23,900
ii. Characterization Quantification of impacts for each inventory item
integrates environmental impact with potential (potency) to cause harm
Use potency factors weighting factorspotency factor * inventory value = impact score
e.g. GWP of CO2 = 1, for CH4 = 21 (100 yr value). So if process produces 20 tonnes/kg of product of CO2 and CH4 of 2 tonnes/kg
CO2 20 tonnes/kg product
CH4 42 tonnes/kg product for total of 62 tonnes/kg
ii. Characterization cont’d potency factors must take into account temporal
and spatial factors
Impact Spatial Scale Temporal Scaleglobal warming global 10-100s yrs e.g. CH4 has
20 yr GWP 62ozone deplete global 10s yrssmog regional/local hours-daysAcid Rain regional/continental yrsAquatic Toxic regional yrsTerrestrial Tox local hours-yearsHabitat Dest. regional/local yrs-10s yrsEutrophication regional/local yrs
ii. Characterization cont’d Potency factors and weighting factors may
vary according to the method used to determine them (not for GWP as this is universal)
Methods may be based on different criteria: different environmental regulations relative risk different end points
4. Valuation This step involves putting a “value” on the results of
step 3: emissions could be weighted based on legal limits and
aggregation of contaminant in each medium (air, water, soil) OR
combine the “characterization” step and valuation to get a single weighting factor OR
combine the “characterization” step and valuation based on flows of emissions/resources relative to the ability of the environment to absorb waste or provide resources
This step is VERY subjective and often a LCA will be stopped at Step 3
Limits to LCA timeuncertainty in inventoryuncertainty in potency factors temporal/spatial aggregation of data
(i.e. how do we combine data from different locations or seasons?)
Valuation step is subjective