rayan plast survey report
DESCRIPTION
RAYAN PLAST Survey Report. Conducted By: Green Line Company. Predicting the Energy savings Before Installing Powerboss. Grinder 1 (60Hp Motor). Power Factor Readings:. Off Load. Load Percentage:. Off Load: 10%. On Load: 90%. Full Load. Power Readings:. - PowerPoint PPT PresentationTRANSCRIPT
RAYAN PLAST Survey Report
Conducted By: Green Line Company
Power Factor Readings:
Off Load: 10%Load Percentage:
Predicting the Energy savingsBefore Installing Powerboss
Off Load: 3.598 / 16.608 (100) = 21.664
Formula: Ave kW / Ave Kvar (100) = Saving Factor
Power Readings:
Grinder 1 (60Hp Motor)Grinder 1 (60Hp Motor)
On Load: 90%
On Load: 50.384 / 24.450 (100) = 206.069
Off Load
Full Load
Power SavingsSaving Factor Vs Saving graph (Laoding %) =Total Saving
OFFLOAD 21.66425819 Is equal to 32 0.1 3.2LOW LOAD #DIV/0! Is equal to 0 0 0MID LOAD #DIV/0! Is equal to 0 0 0HIGH LOAD #DIV/0! Is equal to 0 0 0FULL LOAD 206.0695297 Is equal to 0 0.9 0
3.2
OFFLOAD 21.66425819 Is equal to 51 0.1 5.1LOW LOAD #DIV/0! Is equal to 0 0 0MID LOAD #DIV/0! Is equal to 0 0 0HIGH LOAD #DIV/0! Is equal to 0 0 0FULL LOAD 206.0695297 Is equal to 0 0.9 0
5.1
OFFLOAD 21.66425819 Is equal to 59 0.1 5.9LOW LOAD #DIV/0! Is equal to 0 0 0MID LOAD #DIV/0! Is equal to 0 0 0HIGH LOAD #DIV/0! Is equal to 0 0 0FULL LOAD 206.0695297 Is equal to 0 0.9 0
5.9
Kva Saving %
TOTAL Kva Savings
kW Saving %
TOTAL Kw Savings
TOTAL Kvar Savings
Kvar Saving %
Consumption & Savings
3.313kWh per 5mins.39.756kWh per Hour954.144kWh per Day5724.864kWh per Week
Power Consumption kW: Power Saving kW: 3.2%9159.7824kWh per Year
1.863Kvarh per 5mins.22.356Kvarh per Hour536.544Kvarh per Day3219.264Kvarh per Week
Power Consumption Kvar:286243.2kWh per Year
Note: Operation is 24 hours a day, 6 days a week and §§50 weeks a year.
160963.2Kvarh per Year
Power Saving Kvar: 5.1 %8209.1232Kvarh per Year
Power Factor Readings:
Load Percentage:
Predicting the Energy savingsBefore Installing Powerboss
Formula: Ave kW / Ave Kvar (100) = Saving Factor
Power Readings:
Mixer (75kW Motor)Mixer (75kW Motor)
On Load: 100%
On Load: 24.083 / 40.422 (100) = 59.57
Power SavingsSaving Factor Vs Saving graph (Laoding %) =Total Saving
OFFLOAD #DIV/0! Is equal to 0 0 0LOW LOAD #DIV/0! Is equal to 0 0 0MID LOAD #DIV/0! Is equal to 0 0 0HIGH LOAD #DIV/0! Is equal to 0 0 0FULL LOAD 59.57894216 Is equal to 8 1 8
8
OFFLOAD #DIV/0! Is equal to 0 0 0LOW LOAD #DIV/0! Is equal to 0 0 0MID LOAD #DIV/0! Is equal to 0 0 0HIGH LOAD #DIV/0! Is equal to 0 0 0FULL LOAD 59.57894216 Is equal to 28 1 28
28
OFFLOAD #DIV/0! Is equal to 0 0 0LOW LOAD #DIV/0! Is equal to 0 0 0MID LOAD #DIV/0! Is equal to 0 0 0HIGH LOAD #DIV/0! Is equal to 0 0 0FULL LOAD 59.57894216 Is equal to 29 1 29
29
Kva Saving %
TOTAL Kva Savings
kW Saving %
TOTAL Kw Savings
TOTAL Kvar Savings
Kvar Saving %
Consumption & Savings
3.377kWh per 8mins.25.3275kWh per Hour607.86kWh per Day3647.16kWh per Week
Power Consumption kW: Power Saving kW: 8%14588.64kWh per Year
5.477Kvarh per 8mins.41.0775Kvarh per Hour985.86Kvarh per Day5915.16Kvarh per Week
Power Consumption Kvar:182358kWh per Year
Note: Operation is 24 hours a day, 6 days a week and 50 weeks a year.
295758Kvarh per Year
Power Saving Kvar: 28 %82812.24Kvarh per Year
Benefits from PowerBossBenefits from PowerBoss
This machines can benefit greatly from Powerboss. The softstart function will reduce both starting current drawn by the motor and mechanical strain on bearings, gears, belts and etc. The reduction in starting current will also increase motor’s life.
The optimization function will reduce the power supplied to theMotor without changing its torque and rpm. Reducing the power supplied tothe motor will significantly reduce the heat, vibration and noise. Reducing wasted energy will also reduce the maintenance cost and production downtime.