rct (reliability centered tribology) brochure
DESCRIPTION
RCT brochureTRANSCRIPT
Experience at your service
We also provide:
ReliabilityAccesories
• Techgnosis consultants are certified by the International Council of Machinery Lubrication (www.lubecouncil.org), Condition Monitoring and Maintenance Institute (www.cmm-institute.com), IMMP (www.immp.com.mx)
(Condition monitoring and diagnostics of machines - Requirements for qualification and assessment of personnel - Part 4: Field lubricant analysis:
and provide training and certification under ISO 18436-4 norm requirements for Categories I, II and III
www.iso.org/iso/iso_catalogue/catalogue_tc/catalogue_detail.htm?csnumber=37395)
Equipment for OilAnalysis and Labs
Open and In-houseSeminaries
• They have been Managers/Directors in World Class lubricant companies.
FiltrationCarts
• They have published books and created oil analysis programs for companies such as SKF, ESSO, and Shell.
YG R OE LLI OAB BIIL RIT T Y DC EE RNTEsi s o n C go hs ct O eT pt yim biza amti ro ogn Pr
Get results in only8 to 10 weeks
IVE COST TA SR BEP YO I NR CU RO EY AE SZI INMIT GP O M A CHINERY RELIABILITY
LUBRSS ICAL A C TID OL NRO , EW Q H UG IPU MOR EH NT T R EDESIGN,
CONDIT I O N MONITORING
N CONTIO RT OA LN , I AM NA DT NOC DIULF
Our seminars:
RCT IWorld Class
Lubrication and Machinery Redesign
® RCT IIWorld Class Oil
Analysis and Fluid
Contamination Control
® RCT III®
Machinery Reliability Through Human Behaviour and
Financial Benefits ®Measure of RCT
Program
Hydraulic System
Tribological Relialibility Engineering
Internal Combustion
Engines Tribological Reliability
Engineering
Industrial Gearboxes Tribological Reliability
Engineering
Industrial Bearings
Tribological Reliability
Engineering
Industrial Turbo-
machinery Tribological Reliability
Engineering
Headquarters SpainAv. Escuela Médico Militar 88 int. 1101. Col. Jardines de Irapuato. Irapuato, Guanajuato 36660 MexicoPh: +52 (462) 635 24 27 • 01 (800) 822 41 59 Email: [email protected]
Paseo de Gracia, 12, 1º08007 BarcelonaPh:+34 (93) 492 03 96 Email: [email protected]
1 2 3 Additives, Base, Contamination, Defessus (wearing), Elimination of failure root causes Internacional Council of Machinery Lubrication Condition Monitoring & Maintenance Institute Instituto Mexicano de Mantenimiento Predictivo * Accesories and hardware required not included.4
Implementation ofSNRIP program(system of no-reliabilityincidents prevention)
RELIABILITYTHROUGH NEWLUBRICATIONPRACTICESImplementedZero-Incident-of-No-Reliability Program
Implementationof the contaminationcontrol program
IMPLEMENTEDCONTAMINATIONCONTROL PROGRAMFOR CRITICALEQUIPMENTSRenewed lubricationwarehouse, new accesories for lubricanthandling and supply, filtration carts, etc.*
Implementation of theProgram of reliability projects and economical and financial evaluationof reliability projects
IMPLEMENTEDPROGRAM OF COST OPTIMIZATION PROJECTSPresentation ofreliability projects tothe top management(redesign, filtration, lubrication life extensionfailure reduction, etc.)
Preparation for personnel certificationby ICML , CMMI ,IMMP , or Techgnosis under
2 3
4
ISO 18436-4 Norm
CERTIFIEDPERSONNEL AS: ICML (Machinery Lubricant Analyst Level I, II, III and/or Machinery Lubrication Technician Level I and II), CMMI or IMMP (World ClassLubrication Technician and/or World Class Oil Analyst)and Techgnosis (ISO 18436-4 Categories I, II and III)
Definition of Key Performance Indicators(KPI) for RCT .®
USING KPIs
Number (#) of redesigned equipments, #tribological reliability projects, #certified personnel, #reported almost-incidentsof no-reliability. % compliance of the oil analysis and contaminationcontrol programs, % KPI compliance. Evaluationfor Plant Certification.
Top Management RCT training for systemrevision andeffective sustainability
®
PLANTCERTIFICATE>80% KPIs compliancerequired
RCT (Reliability Centered Tribology) is a Techgnosis holistic solution to approach these issues as above described. Our team of experts
®designed RCT as a methodology based on world class lubrication and contamination
control through equipment and machinery redesign. Once ®implemented (after only 8 to 12 weeks), RCT reduces the
incidence of contaminants in your lubricants and machinery, which allows you immediately to increase your company profits.
®
Why implement RCT ?
National ResearchCouncil Canada
RETAW
According to experts, lubricant contamination with solid particles and water, has a serious negative impact on your company’s profits and productivity. Solid contamination in lubricant represents up to 80% of failures root cause and may be the main reason for life shortening of your equipment and bearings.
RCT Pilars Description®
Implementation ofthe oil analysis programfor 20 selected criticalequipments
1ABCDE METHODOLOGYAND WORLD CLASSOIL ANALYSISPROGRAM
Equipments with sampling ports,established oil analysis program, and testing lab in plant (optional)*
Redesign of 20 selected critical equipments toincrease reliabilityin plant(accessorizing)
RELIABILITY ANDEQUIPMENTLIFE SPANINCREMENT Physically redesignedequipments*.
Preparationactivities andimmediatepracticalapplication with selectedpersonnel:
Deliverables:
Examples:
RELIABILITY CENTERED TRIBOLOGY COST OPTIMIZATION PROGRAM
Personalized Implementation PlanImplementation with results in only 8-10 WEEKS
WEEK 2
Accesories reception and installation.
Implementation of Programs.
Both tasks are carried on by your personnel.
Redesign• AMEFs summaries• Illustrated guides for redesign
machinery • Accesory and reliability
equipment purchase lists to redesign execution
• Oil Analysis Program• Contamination Control Program
Preparation of Deliverablesby Techgnosis
Task carried on by your company
Purchase Department
Purchase of Accesories and Reliability
Equipments
WEEK 1
World Class Lubricationand Machinery Redesign
2-day Training
2-day TrainingWorld Class Oil Analysis
and Predictive Maintenance
1-day TrainingWorld Class
Contamination Control
½-day PresentationCost Optimization
RCT® Projects by trained teams tothe Top Management
20 Critical-equipment inspection and definition of redesign required using the Failure Modes and Effects
Analysis (FMEA) for lubrication, oil analysis,
contamination control, safety and ergonomy of related
tribology tasks.
2-day Field Work
WEEK 8WEEKS 4 & 5 WEEKS 6 & 7WEEK 3
1-day Theoretical & Practical TrainingMachinery Reliability through
Human Factor
2-day TrainingEvaluation of economical and financial
RCT® benefits : NPV, IRR, and PBP
Reliability through
human behaviour:human factor
World class contamination
control
Maintenance asa profit generator:
financialbenefits
Preparation forpersonnel
certification
Key performanceindicatorsfor RCT
(3 to 6 months later)
®
RCT plant
certification(3 to 6 months later)
®World class oil analysisCentered inPredictive
Maintenance
3 4 5 6 7 821World class
lubrication andmachineryredesign
Centered in ProactiveMaintenance
OF BEARINGLIFE SPAN
UP TO
50%ROOT CAUSEOF FAILURE
80%UP TO
In real implementations, RCT
users report:
• Up to 80% failure rate reduction in their critical equipments.
• Several life-span times increment for their machinery and equipments.
• Internal rate of return tipically greater than 200%. This IRR is greater than the standard minimum acceptable rate of most companies.
• Presenting projects to the senior manangement office that have a discounted payback period shorter than one year.
®
Experience at your service
We also provide:
ReliabilityAccesories
• Techgnosis consultants are certified by the International Council of Machinery Lubrication (www.lubecouncil.org), Condition Monitoring and Maintenance Institute (www.cmm-institute.com), IMMP (www.immp.com.mx)
(Condition monitoring and diagnostics of machines - Requirements for qualification and assessment of personnel - Part 4: Field lubricant analysis:
and provide training and certification under ISO 18436-4 norm requirements for Categories I, II and III
www.iso.org/iso/iso_catalogue/catalogue_tc/catalogue_detail.htm?csnumber=37395)
Equipment for OilAnalysis and Labs
Open and In-houseSeminaries
• They have been Managers/Directors in World Class lubricant companies.
FiltrationCarts
• They have published books and created oil analysis programs for companies such as SKF, ESSO, and Shell.
YG R OE LLI OAB BIIL RIT T Y DC EE RNTEsi s o n C go hs ct O eT pt yim biza amti ro ogn Pr
Get results in only8 to 10 weeks
IVE COST TA SR BEP YO I NR CU RO EY AE SZI INMIT GP O M A CHINERY RELIABILITY
LUBRSS ICAL A C TID OL NRO , EW Q H UG IPU MOR EH NT T R EDESIGN,
CONDIT I O N MONITORING
N CONTIO RT OA LN , I AM NA DT NOC DIULF
Our seminars:
RCT IWorld Class
Lubrication and Machinery Redesign
® RCT IIWorld Class Oil
Analysis and Fluid
Contamination Control
® RCT III®
Machinery Reliability Through Human Behaviour and
Financial Benefits ®Measure of RCT
Program
Hydraulic System
Tribological Relialibility Engineering
Internal Combustion
Engines Tribological Reliability
Engineering
Industrial Gearboxes Tribological Reliability
Engineering
Industrial Bearings
Tribological Reliability
Engineering
Industrial Turbo-
machinery Tribological Reliability
Engineering
Headquarters SpainAv. Escuela Médico Militar 88 int. 1101. Col. Jardines de Irapuato. Irapuato, Guanajuato 36660 MexicoPh: +52 (462) 635 24 27 • 01 (800) 822 41 59 Email: [email protected]
Paseo de Gracia, 12, 1º08007 BarcelonaPh:+34 (93) 492 03 96 Email: [email protected]