r&d of resistive strips using screen printing
DESCRIPTION
R&D of resistive strips using screen printing. Atsuhiko Ochi Kobe University. 28 August 2012 ATLAS muon chambers R&D on m icromegas meeting. Motivations. Screen printing is suitable technique for large size board . Very simple step to make it. - PowerPoint PPT PresentationTRANSCRIPT
R&D of resistive stripsusing screen printing
Atsuhiko OchiKobe University
28 August 2012 ATLAS muon chambers R&D on micromegas meeting
Screen printing is suitable technique for large size board.
Very simple step to make it.◦ Current production way of the MM strips.
Making pattern (negative) of strips. Painting the resistive ink. Scraping surface. Etching the negative pattern
◦ Our proposal of new production Printing the resistive strips. That’s all!!
Edge of strips will be rounded.◦ More stable operation will be expected.
Motivations
Etching method Printing method2012/8/28A. Ochi, Kobe Univ. 2
Screen Printing• Printing technique that uses a woven mesh to
support an ink-blocking stencil• It is common technology for large size printing.• Many type of inks can be used.• Thick printing is available (a few – 100 microns).
32012/8/28A. Ochi, Kobe Univ.
squeegee
frame
Screen ink stencil
Screen Printing
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Screen printing machine
Screen Printed strips ona polyimide film
Putting the ink (resistivepolyimide) on the screen
Now printing …
Resistive material◦ “Resistive Polyimide”, made by Toray.
We are contacting with Toray people to improving the material. This material is not provided commercially. Curing step (90 – 350 degree) is needed.
Art work and printing◦ Made by Raytech Inc.◦ Metal screen with polyimide stencil was used.
Size of prototype◦ 10cm X 10cm with 400 micro meter pitch.
Condition of the printing
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Using typical screen printing method◦ Screen: Polyester◦ Stencil: Sensitive emulsion
Results◦ First print was good.◦ From second print…
Very bad quality.◦ We are using NMP
(n-methyl- pyrrolidine) to clean up the screen, however, it dissolves also emulsion pattern.
We need other screen type!!
First trial (29th June)Printing pattern (first one)
Dissolved emulsion pattern
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A special screen was made◦ Made from polyimide film
with copper foil (with 40 micron of nickel plating.)
◦ Screen: Copper and nickel◦ Stencil: Polyimide (50
micro meter thickness) Results
◦ Bad quality◦ Too many ink are printed,
and strips are bleeded. Need thinner stencil
Second trial (13th July)Polyimide
Printing inks are stored in this space.
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Making thinner stencil:◦ Stencil: polyimide (25
micron) Results
◦ Some of samples have better quality.
◦ Resistivity: 10MW/cm◦ But, the inks are still too
much. More more thinner
stencil is need
Third trial (26th July)Microscopic Picture of printed strips(good quality sample)
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4th trial (20th August) Making moreover thin stencil:
◦ Stencil: polyimide (13 micron) Results
◦ The amount of ink is good◦ There are some good samples◦ However some bleedings are found
Sometimes, screen of all printing area was attached while printing.It should be attached only squeegee is on it.
The screen parameters are almost OK.
Remained problems are parameter settings of screen tension and squeegee pressure.
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10cm
2mm
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Microscopic pictures of printed strips
We have started to make a resistive strips using screen printing method.
We have tried to several times to print, and we are achieving to good condition for production.
We will make a MicroMEGAS test board just after screen printing technique will be established.◦ Using bulk MM technique.◦ We will make prototype in this September or October.
(Manufactured by Laytech Inc.) Large size printing machine (or hand printing
equipment) should be newly-prepared.
Summary in current status
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Future prospects