read this first - woodstock intpics.woodstockint.com/manuals/m1013_m.pdf · iso factory ... on/off...

Model M1013***IMPORTANT UPDATE***Applies to Models Mfd. Since 11/14and Owner's Manual Revised 09/09

Phone #: (360) 734-3482 • Tech Support: [email protected] • Web: www.woodstockint.com

COPYRIGHT © JULY, 2017 BY WOODSTOCK INTERNATIONAL, INC.WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. Printed in China#19045KB

We made the following changes since the manual was printed:

• Changed power switch.• Changed wiring diagram.• Changed included inventory hardware for assembly.

Aside from the information contained in this update, all other content in the owner's manual is applicable and MUST be read and understood for your own safety.

IMPORTANT: Keep this update with the owner's manual for future reference. If you have any further questions, contact our Technical Support.

READ THIS FIRST

Assembly Hardware (Not Shown):—Hex Bolt M8-1.25 x 30 (Saw-Cabinet) ............ 4—Cotter Pin 2.5 x 25mm (Wheels) .................. 2—Knob Bolt 1⁄4-20 x 5⁄8 (Pulley Cover) ............. 1—Flat Washer 17mm (Wheels) ....................... 4—Hex Bolt M8-1.25 x 16 (Cabinet) .................16—Hex Nut M8-1.25 (Cabinet) ........................16—Flat Washer 8mm (Cabinet) .......................32—Hex Bolt 1⁄4-20 x 1⁄2 (Pulley Cover) ............... 2—Flat Washer 1⁄4 (Pulley Cover) ..................... 3

Changed Parts

25

26V3

18

24A

l

216

217V2

218

218-1

218-1

26V3-1

REF PART # DESCRIPTION26V3 XM1013026V3 SWITCH BOX ASSY V3.11.1426V3-1 XM1013026V3-1 ON/OFF SWITCH KEDU KJD12 120V217V2 XM1013217V2 COTTER PIN 2.5 X 25 V2.12.16

Revised Inventory

Figure 1. The original paddle switch (left) has been replaced with an ON/OFF push-button

switch (right).

OLD NEW

Revised ON/OFF Switch

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Model M1013 (Mfd. Since 11/14)

Bandsaw Motor Electrical Box

Bandsaw Motor Capacitor Cover

Capacitor

Motor

Red Black

Gray Yellow

White

Green

Black

Load

Neu

tral

Gro

un

d

110V Power Supply

White Black

3 = Red

1 = Black

4 = Gray

2 = Yellow

Wire number Wire Color

110V Connection

Gre

en



Motor

Red Black

Gray Yellow

White

Green

Black

Load

Neu

tral

Gro

un

d

110V Power Supply

White Black

3 = Red

1 = Black

4 =

2 =


Gre

en



Capacitor

Motor

ON/OFFSwitch

KEDU KJD12

Black

Yellow

White

Green

Black

Load

Neu

tral

Gro

un

d

220V Power Supply

White Black

3 = Red

1 = Black

4 = Gray

2 = Yellow


220V Connection

Gre

en


Motor

White

Green

Black

Load

Neu

tral

Gro

un

d

White Black

3 = Red

1 = Black

4 =


Gre

en

Red

Gray

ON/OFFSwitch

KEDU KJD12

Capacitor Capacitor

STOPRead

Page 30

Before Wiring

OWNER'S MANUAL(FOR MODELS MANUFACTURED SINCE 6/09)

MODEL M1013 5" x 6" METAL CUTTING

BANDSAW

Phone: (360) 734-3482 • Online Technical Support: [email protected]

COPYRIGHT © JANUARY, 2005 BY WOODSTOCK INTERNATIONAL, INC., REVISED SEPTEMBER, 2009 (TS)WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT

THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.Printed in China#6731CR

This manual provides critical safety instructions on the proper setup, operation, maintenance and service of this machine/equipment.

Failure to read, understand and follow the instructions given in this manual may result in serious personal injury, including amputation, electrocution or death.

The owner of this machine/equipment is solely responsible for its safe use. This responsibility includes but is not limited to proper installa-tion in a safe environment, personnel training and usage authoriza-tion, proper inspection and maintenance, manual availability and comprehension, application of safety devices, blade/cutter integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.• Crystalline silica from bricks, cement and other masonry products.• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip-ment, such as those dust masks that are specially designed to filter out microscopic particles.

SET UP

ELECTRICAL

MA

INTEN

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CESERVICE

PARTS

OPER

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SSA

FETY

INTRO

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USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

ContentsINTRODUCTION .....................................2

Woodstock Technical Support .................. 2Machine Specifications .......................... 3

SAFETY ...............................................6Standard Machinery Safety ..................... 6Additional Safety forMetal Cutting Bandsaws ......................... 8

ELECTRICAL .........................................9110V/220V Operation ............................ 9Extension Cords .................................. 9Electrical Specifications ........................ 9

SETUP .............................................. 10Unpacking ....................................... 10Inventory ........................................ 10Machine Placement ............................ 11Cleaning Machine ............................... 11Wheels, Feet, and Cabinet ................... 12Shipping Strap Removal& Stop Adjustment ............................. 14Squaring Vise to Blade ........................ 14Chip Tray & Cast Iron Stop .................... 15Automatic OFF Adjustment ................... 16Pulley Cover ..................................... 17Blade Tension ................................... 18Blade Guides .................................... 19Test Run .......................................... 20

OPERATIONS....................................... 21General .......................................... 21Operation ........................................ 21Blade Speed ..................................... 23Blade Selection ................................. 24Feed Rate ....................................... 25

MAINTENANCE .................................... 26General .......................................... 26Cleaning ......................................... 26Lubrication ...................................... 26

SERVICE ............................................ 27General .......................................... 27Blade Change ................................... 27Blade Tracking .................................. 29Electrical Safety Instructions ................. 30Wiring Diagram ................................. 31Troubleshooting ................................. 32

PARTS .............................................. 34Motor & Feed Rate Control ................... 34Saw Assembly ................................... 36Stand Assembly ................................. 38Guides & Shafts ................................ 40Machine Labels ................................. 42

WARRANTY ........................................ 45

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M1013 Owner's Manual (Mfg. Since 6/09)IN

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Woodstock Technical SupportThis machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product.

We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: [email protected]. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.

INTRODUCTION

If you need the latest edition of this manual, you can download it from http://www.shopfox.biz. If you have comments about this manual, please contact us at:

Woodstock International, Inc.Attn: Technical Documentation Manager

P.O. Box 2309Bellingham, WA 98227

Email: [email protected]

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Phone #: (360) 734-3482 • Online Tech Support: [email protected] • Web: www.shopfox.biz

MACHINE SPECIFICATIONS

MotorType ..........................................................................................TEFC Capacitor Start InductionHorsepower ............................................................................................................... 1⁄2 HPVoltage ................................................................................................................ 110/220VPrewired .....................................................................................................................110VPhase ....................................................................................................................... SingleAmps ................................................................................................................... 8/4 AmpsSpeed .................................................................................................................. 1725 RPMCycle ........................................................................................................................ 60 HzNumber Of Speeds ............................................................................................................. 1Power Transfer .................................................................................................... V-Belt DriveBearings ............................................................................................... Sealed and Lubricated

Main SpecificationsOperation Info

Blade Speeds ..........................................................................................80, 120, 200 FPMBlade Length ........................................................................................................64 1⁄2"Head Swivel ........................................................................................................... 45°

Cutting CapacitiesAngle Cuts .......................................................................................... 45° Right, 60° LeftVise Jaw Depth ...................................................................................................... 4 3⁄8"Vise Jaw Height ..................................................................................................... 2 1⁄2"Max. Capacity Rectangular Height @ 90° .......................................................................... 5"Max. Capacity Rectangular Width @ 90° ........................................................................... 6"Max. Capacity Rectangular Height @ 60° ....................................................................... 1 3⁄4"Max. Capacity Rectangular Width @ 60° ....................................................................... 2 3⁄16"Max. Capacity Rectangular Height @ 45° ......................................................................2 15⁄16"Max. Capacity Rectangular Width @ 45° ........................................................................ 3 3⁄4"Max. Capacity Round @ 90° .......................................................................................... 5"Max. Capacity Round @ 60 ......................................................................................... 1 3⁄4"Max. Capacity Round @ 45° ....................................................................................... 3 3⁄4"

Table infoLength ................................................................................................................... 12"Width .................................................................................................................. 4 1⁄2"Floor To Cutting Area Height ........................................................................................ 29"

MOdEl M10135" X 6" METAl CUTTING BANdSAW

Model M1013 Machine Specifications, Page 1 of 2

Machine Specifications

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Overall DimensionsWeight .................................................................................................................. 150 lbs.Length ......................................................................................................................... 39"Width .......................................................................................................................23 3⁄8"Height ......................................................................................................................54 3⁄4"Foot Print (Length/Width) .....................................................................................26 1⁄2" x 20 1⁄2"

Construction MaterialsTable .............................................................................................. Precision-Ground Cast IronWheels ..................................................................................................... Machined Cast IronBody .....................................................................................................................Cast IronBase ..............................................................................Formed & Welded Steel w/Coolant SumpWheel Cover ..................................................................................................... Formed SteelPaint ........................................................................................................................Epoxy

Shipping DimensionsWeight ................................................................................................................... 176 lbs.Length ......................................................................................................................... 41"Width .......................................................................................................................... 19"Height ......................................................................................................................... 22"

ElectricalSwitch ..................................................................................................... Automatic Shut-OffSwitch Voltage .............................................................................................................110VCord Length ................................................................................................................. 6 ft.Cord Gauge ............................................................................................................18 gaugeRecommended Breaker Size for 110V ................................................................................... 15ARecommended Breaker Size for 220V ................................................................................... 15AIncluded Plug Type ................................................................................................. NEMA 5-15

OtherWheel Size .................................................................................................................... 13"Blade Guides .............................................................................................. Adjustable CarbideISO Factory ............................................................................................................ ISO 9001Country of Origin ......................................................................................................... ChinaWarranty ................................................................................................................. 2 YearsSerial Number Location .................................................................Machine ID Label on Body Frame Assembly Time ......................................................................................................30 Minutes

FeaturesControl Panel Conveniently LocatedAdjustable Hydraulic DownfeedQuick Release Vise for Rapid Workpiece Change-OutBlade Included

Model M1013 Machine Specifications, Page 2 of 2

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Controls and Features

Figure 1. Model M1013.

Blade Tension Knob

Blade Guide Knob

Blade Guides

Pulley Cover

Heavy-Duty Motor

Hydraulic Cylinder& Feed Rate Dial

ON/OFF Push-ButtonSwitch Assembly

Table Angle ScaleCast Iron Stop

Gearbox

Blade Tension Gauge

Vise Clamp Handwheel

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M1013 Owner's Manual (Mfg. Since 6/09)SA

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SAFETY Standard Machinery SafetySAFETY

READ MANUAL BEFORE OPERATING MACHINE.FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL

RESULT IN PERSONAL INJURY.

Standard Safety Instructions1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious

injury hazards to untrained users.

2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eye-glasses only have impact resistant lenses—they are NOT safety glasses.

3. ALWAYS WEAR A NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES

DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.

4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause permanent hearing damage.

5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip footwear.

6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Be mentally alert at all times when running machinery.

7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make sure operation instructions are safe and clearly understood.

8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work area.

9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury.

This symbol is used to alert the user to useful information about proper operation of the equipment, and/or a situation that may cause damage to the machinery.

NOTICE

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FETY

10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended.

11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or where any flammable or noxious fumes may exist.

12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents.

13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords over-heat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords for 220V machinery.

14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is in OFF position before reconnecting.

15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.

17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusting wrenches before turning machinery ON.

18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding and alignment of parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine operation. Repair or replace damaged parts.

19. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for recommended accessories. The use of improper accessories may cause risk of injury.

20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was designed.

21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. A secured workpiece protects your hands and frees both hands to operate the machine.

22. DO NOT OVERREACH. Keep proper footing and balance at all times.

23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid condi-tions that cause the workpiece to "kickback."

24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY.

25. BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and animals, especially fine dust. Make sure you know the hazards associated with the type of dust you will be exposed to and always wear a respirator approved for that type of dust.

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Additional Safety for Metal Cutting Bandsaws

READ and understand this entire manual before using this machine. Serious per-sonal injury may occur if safety and operational information is not under-stood and followed. DO NOT risk your safety by not reading!

USE this and other machinery with caution and respect. Always consider safety first, as it applies to your individual working conditions. No list of safety guidelines can be complete—every shop environment is different. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.

1. Blade Condition: Do not operate with a dull, cracked or badly worn blade—they can break during use or greatly decrease cutting performance. Inspect blades for cracks and missing teeth before each use.

2. Blade Replacement: Wear gloves to protect hands and safety glasses to protect eyes when replacing the blade. When replacing blades, make sure teeth face forward and down toward the table in the direction of blade travel.

3. Workpiece Handling: Your hands can be cut or drawn into the blade during operation if the workpiece moves unexpectedly. Always keep your hands a safe distance away from the moving blade.

4. Magnesium Fire Hazard: Use EXTREME CAUTION if cutting magnesium. Using the wrong cutting fluid or overheating material could lead to an extremely hot fire that is difficult to extinguish. Additionally, do not allow magnesium swarf or dust to pile up around the machine and only dispose of the waste using approved methods.

5. Hot Surfaces: Be aware that touching hot workpieces or chips after welding, grinding, or cutting can cause burns.

6. Cutting Fluid Safety: If cutting fluid is used for operations, only use the minimum amount necessary, and promptly clean it from the machine and work area after use. Cutting fluid is associated with skin disease, lung damage, and cancer. Avoid breathing, ingesting, or touching cutting fluid and always wear approved personal protective equipment when using or cleaning it. Always follow the manufacturer's recommendation to ensure safe and appropriate use.

7. Entanglement Hazards: Always keep the blade guard correctly positioned and wheel doors closed and secured when bandsaw is in operation. Loose clothing, jewelry, long hair and work gloves can be drawn into working parts.

8. Unstable Workpieces: Workpieces that cannot be supported or stabilized without a vise or jig should not be cut on a vertical metal-cutting bandsaw, because they can unexpectedly move while cutting and draw the operator's hands into the blade causing serious personal injury. Examples are chains, cables, round or oblong-shaped workpieces, workpieces with internal or built-in moving or rotations parts, etc.

9. Clearing Chips: Metal chips can easily cut skin—even through a piece of cloth. Avoid clearing chips by hand or with a rag. Use a brush or vacuum to clear metal chips.

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M1013 Owner's Manual (Mfg. Since 6/09)ELECTRICA

L

DO NOT work on your electrical system if you are unsure about electrical codes and wiring! Seek assistance from a qualified electrician. Ignoring this warning can cause electrocution, fire, or machine damage.

ELECTRICAL

We do not recommend using an extension cord; however, if you have no alternative, use the following guidelines:

• UseacordratedforStandardService(S).• Do not use an extension cord longer than 50 feet.• Ensurethatthecordhasagroundwireandpin.• Usethegaugesizelistedbelowasaminimum.

Extension Cords

110V/220V OperationThe Model M1013 is prewired for 110V operation. For 220V operation, the motor must be re-wired as directed by the wiring diagram on the inside of the motor junction box cover. If this diagram is not available, use the wiring diagram on Page 31.

The power supply circuit used for this machine MUST be grounded and rated for the amperage given below. Never replace a circuit breaker with one of higher amperage without consulting a qualified electrician to ensure compliance with wiring codes.

This machine must be grounded! The cord supplied with this machine comes with a grounding wire. If your outlet does not accommodate a ground pin, have it replaced by a qualified electrician.

If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir-cuit, you may create a fire or circuit overload hazard—consult a qualified electrician to reduce this risk.

6-15P 6-15R

Figure 2. NEMA 5-15 and 6-15 plugs and receptacles.

Operating Voltage Amp Draw Min. Circuit Size Recommended Plug Extension Cord

110V Operation 8 Amps 15A NEMA 5-15 (incl.) 14 Gauge

220V Operation 4 Amps 15A NEMA 6-15 (not incl.) 16 Gauge

Electrical Specifications

The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instructed to do so in the "Test Run" portion of this manual.

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M1013 Owner's Manual (Mfg. Since 6/09)SE

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Keep machine disconnected from power until instructed otherwise.

This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.

UnpackingSETUP

The following is a description of the main components shipped with the Model M1013. Lay the components out to inventory them.

Note: If you can't find an item on this list, check the mounting location on the machine or examine the packaging materials carefully. Occasionally we pre-install certain components for safer shipping.

Inventory (Figure 3) QtyA. Base ..........................................................1B. Front Panel .................................................1C. Rear Panel ..................................................1D. Right Panel .................................................1E. Left Panel ...................................................1F. Chip Tray ....................................................1G. Feet ..........................................................4H. Axle ..........................................................1I. V-Belt ........................................................1

Inventory

J. Belt Cover .................................1K. Work Stop ..................................1L. Work Stop Shaft ...........................1M. Wheels .....................................2

Assembly Hardware (Not Shown):—Knob Bolt 1⁄4"-20 x 5⁄8" (Pulley Cover) ...1—Hex Bolt M8-1.25 x 30 (Saw-Cabinet) ....4—Flat Washer 17mm (Wheels) ...............4—Cotter Pin 1⁄8" x 1" (Wheels) ...............2—Hex Bolts M8-1.25 x 16 (Cabinet) ....... 16—Hex Nuts M8-1.25 (Cabinet) .............. 16—Flat Washer 8mm .......................... 32—Hex Bolt 1⁄4"-20 x 1⁄2" .......................2—Flat Washer 1⁄4" ..............................3

Figure 3. Model M1013 inventory.

AB C

DE

FG

M

H

LK

I

J

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M1013 Owner's Manual (Mfg. Since 6/09)SETU

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• Floor Load: This machine distributes a heavy load in a small footprint. Some residential floors may require additional bracing to support both machine and operator.

• Working Clearances: Consider existing and anticipated needs, size of material to be processed through the machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your Machine Type.

• Lighting: Lighting should be bright enough to eliminate shadow and prevent eye strain.

• Electrical: Electrical circuits must be dedicated or large enough to handle amperage requirements. Outlets must be located near each machine, so power or extension cords are clear of high-traffic areas. Follow local electrical codes for proper installation of new lighting, outlets, or circuits.

MAKE your shop “child safe.” Ensure that your workplace is inaccessible to children by closing and locking all entrances when you are away. NEVER allow untrained visitors in your shop when assembling, adjusting or operating equipment.

Cleaning MachineThe table and other unpainted parts of your metal cutting bandsaw are coated with a waxy grease that protects them from corrosion during shipment. Clean this grease off with a solvent cleaner or citrus-based degreaser. DO NOT use chlorine-based solvents such as brake parts cleaner or acetone—if you happen to splash some onto a painted surface, you will ruin the finish.

Machine Placement

USE helpers or power lifting equipment to lift this Machine Name. Otherwise, serious per-sonal injury may occur.

NEVER clean with gasoline or other petroleum-based solvents. Most have low flash points, which make them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur if this warning is ignored!

ALWAYS work in well-ventilated areas far from possible ignition sources when using solvents to clean machinery. Many solvents are toxic when inhaled or ingested. Use care when disposing of waste rags and towels to be sure they DO NOT create fire or environmental hazards.

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Wheels, Feet, and Cabinet

Figure 4. Installing wheels and feet.

Figure 5. Front and rear panels installed.

Figure 6. Left panel installed.

This bandsaw is shipped with four rubber feet with posts and two wheels with an axle. It is your option to install four rubber feet if you do not need to move the bandsaw, or install the axle and wheels if you need to move the bandsaw regularly.

To install the wheels, feet, and the cabinet, do these steps:

1. At the end of the base with the axle holes, insert the axle into the base (see Figure 4).

2. Slide a 17mm flat washer and wheel onto each end of the axle, followed by another 17mm flat washer and cotter pin.

3. Thread rubber feet into the base (see Figure 4).

4. Position the base on the floor, and adjust the feet until the base is level and stable.

5. Tighten the hex nuts against the base to lock the feet in position.

6. Position the front and rear panels on the base and install the panels to the base with four M8-1.25 x 16 hex bolts, eight 8mm flat washers, and four M8-1.25 hex nuts (see Figure 5).

7. Position the left panel between the front and rear panels, and secure it in place with six M8-1.25 x 16 hex bolts, twelve 8mm flat washers, and six M8-1.25 hex nuts (see Figure 6).

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P

Figure 7. Installing right panel.

Figure 8. Installing bandsaw to cabinet.

8. Position the right panel between the front and rear panel, and secure it in place with six M8-1.25 x 16 hex bolts, twelve 8mm flat washers, and six M8-1.25 hex nuts (see Figure 7).

The Model M1013 is heavy! To avoid personal injury, get help to lift this machine.

9. With the help of an assistant or a hoisting device, place the bandsaw onto the cabinet.

10. Secure the bandsaw to the cabinet with four M8-1.25 x 30 hex bolts, as shown in Figure 8.

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Shipping Strap Removal & Stop Adjustment

To ensure that your bandsaw arrives without damage to the hinge system, a shipping strap was installed. After removing the shipping strap, you will have to make a series of adjustments, beginning with the feed stop bolt.

To remove the shipping strap and adjust the feed stop bolt, do these steps:

1. Remove the shipping strap hex bolt and strap with a 12mm wrench, as shown in Figure 9.

Note: Keep this shipping strap in the event that you

must transport or ship the bandsaw.

2. Adjust the feed stop bolt and jam nut with a 14mm wrench (Figure 10), so the bandsaw blade teeth are just below the table surface when the cut is complete.

Figure 9. Removing shipping strap.

Shipping Brace

Figure 10. Feed stop bolt.

Feed StopBolt

Squaring Vise to BladeTo ensure that your bandsaw will make cuts that match the degree scale, you must make sure to square the vise to the blade.

To square the vise to the blade, do these steps:

1. Rotate the headstock until the pointer reads "0" on the tabletop scale, and tighten the headstock lock lever so the headstock stays indexed at zero.

2. Using a 6mm wrench, loosen the two cap screws that hold the vise to the table, as shown in Figure 11.

3. Using a small machinists square, adjust the vise so it is square to the blade.

4. Tighten the two cap screws, so the vise and blade are square with one another.

Figure 11. Squaring vise to blade, headstock, and table scale.

Headstock Lock Lever

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P

Chip Tray & Cast Iron Stop

The chip tray directs small workpieces into a bucket when the cut is complete. The cast iron stop allows you to repeat cuts at the same length.

To install the chip tray and cast iron stop, do these steps:

1. Position the chip tray, as shown in Figure 12.

2. Insert the stop rod approximately 3⁄4" into the saw until the end of the rod is just flush with the inside casting surface, as shown in Figure 13.

3. Use a 4mm hex wrench to tighten the set screw shown in Figure 13.

4. Slide the cast iron stop onto the stop rod and tighten the set screw in the side of the stop, as shown in Figure 14.

Figure 12. Chip tray installed.

Chip Tray

Figure 13. Installing stop rod.

Set Screw

Figure 14. Cast iron stop installed.

Set Screw

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Automatic OFF Adjustment

After you have removed the shipping strap and have adjusted the headstock stop bolt, you must adjust the OFF button lever stop bolt, so the bandsaw shuts OFF automatically when a cut is complete.

To set the adjust the OFF button, do these steps:

1. With the headstock in the complete down position, loosen the 12mm stop bolt and jam nut shown in Figure 15.

2. Push down on the OFF button lever so the button is completely depressed.

3. While keeping the lever depressed, use your fingertips to turn the stop bolt until the head just touches the lever.

4. Back off the stop bolt 1⁄3 turn and tighten the jam nut.

Figure 15. Automatic OFF components.

Stop Bolt& Jam Nut

OFF ButtonLever

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Pulley Cover

Figure 16. Positioning the pulley cover.

When opened, the pulley cover gives you access to change the pulley ratio so the bandsaw can cut at one of three speeds.

ENTANGLEMENT HAZARD!MAKE SURE the bandsaw is unplugged before proceeding! Otherwise, severe injury may occur.

To install the pulley cover, do these steps:

1. Position and rotate the pulley cover into place, as shown in Figure 16.

2. Install the two 1⁄4"-20 x 1⁄2" hex bolts and washers to secure the pulley cover.

3. Loosen the belt tension knob enough to install the belt on the appropriate pulley that will give the required blade speed. Refer to Blade Speed on Page 23 for blade speed selections.

4. Adjust the belt tension knob (Figure 17), so the belt has approximately 1⁄4" deflection when pressed in between the pulleys, then close and secure the cover with the 1⁄4"-20 x 5⁄8" knob bolt and 1⁄4" flat washer. Figure 17. Belt tension knob.

Belt Tension Knob

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Blade TensionProper blade tension is essential to long blade life, straight cuts, and efficient cutting.

Two major signs that you do not have proper blade tension are: 1) the blade stalls in the cut and slips on the wheels, and 2) the blade frequently breaks from being too tight.

Figure 20. Typical blade tension scale.

Blade Tension Scale

Disconnect bandsaw from power BEFORE making and adjustments to the machine!

Figure 18. Raising and locking headstock.

Safety Stop

Cylinder Lock Pin

Figure 19. Blade tension adjustment knob.

Blade Tension Knob

To set the blade tension, do these steps:

1. Make sure the blade is tracking properly (refer to Blade Tracking on Page 29 for detailed instructions).

2. Remove the cylinder lock pin, raise the headstock to the full vertical position, and push the safety stop inward to lock the headstock in the vertical position (see Figure 18).

3. Open the blade cover, as shown in Figure 19, slide the blade guides as far apart as possible, then secure them in place

4. Turn the blade tension knob until the blade is snug, and the blade tension scale indicates "medium" (see Figure 20).

5. Adjust the blade guides as instructed in the next subsection

6. Close and secure the blade guard.

-19-


P

Blade Guides

Figure 21. Blade guide adjustment locations.

Guide Bearing

Adjustment Hex Bolt

Side Bearing Eccentric

and Jam Nut

Blade Guide Side Bearing

Blade Guide Support BearingThe blade guide side bearings support and twist the blade straight so the blade will enter the workpiece perpendicular to the table surface (see Figure 21). The blade guide support bearings prevent blade twist by stopping the blade from being pushed back during a cut. Both adjustments are critical for correct saw operation.

Note: Make sure the blade is tensioned and tracks correctly before you adjust the blade guide bearings.Refer to Blade Tension on the previous page and Blade Tracking on Page 29 for detailed instructions.

To adjust the guide bearings, do these steps:

1. DISCONNECT BANDSAW FROM POWER!

2. Let the bandsaw headstock park in the full down position.

3. Use a 12mm wrench to loosen the lower guide bearing adjustment hex bolt shown in Figure 22.

4. Adjust the blade guide housing so the support bearing rests against the rear of the blade, as illustrated in Figure 21.

5. Tighten the adjustment hex bolt.

6. Use a 14mm wrench to loosen the outer side bearing eccentric jam nuts of the upper guide bearing.

Note: The inner side bearing are not on eccentric shafts and cannot be adjusted.

7. Use a 12mm wrench to rotate the side bearing eccentrics until the bearings hold the blade perpendicular to the table surface, and have a bearing-to-blade clearance of 0.000"—0.001". The bearings must not pinch the blade.

Note: To make sure the blade is perpendicular to the table, use a standard machinist's square.

8. Tighten the jam nuts, loosen the lock knob, and slide the blade guide close to the workpiece so the blade is supported and will not twist during the cut (see Figure 23). Figure 23. Blade guide position lock knob.

Lock Knob

Figure 22. Blade guide adjustments.

Guide Bearing Adjustment

Hex Bolt

Side Bearing Eccentric and Jam Nut

-20-


TUP

Once the assembly is complete, test run your machine to make sure it runs properly.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review the Troubleshooting on Page 32.

If you still cannot remedy a problem, contact our Tech Support at (360) 734-3482 for assistance.

To test run the machine, do these steps:

1. Make sure you understand the safety instructions at the beginning of the manual, and verify that the machine is setup properly.

2. Ensure all tools and objects used during set up are cleared away from the machine.

3. Connect the machine to the power source.

4. Start the bandsaw while keeping your finger near the ON/OFF switch at all times during the test run. The bandsaw should run smoothly with little or no vibration.

— Strange or unusual noises should be investigated and corrected before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems.

5. Turn the machine OFF.

Test Run

Projectiles thrown from the machine could cause serious eye injury. Wear safety glasses to reduce the risk of injury.

Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing rolled up and long hair tied up and away from machinery.

-21-

M1013 Owner's Manual (Mfg. Since 6/09)O

PERATIO

NS

OPERATIONSGeneral

This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly.

The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If at any time you are experiencing difficulties performing any operation, stop using the machine!

If you are an inexperienced operator, we strongly recommend that you read books or trade articles, or seek training from an experienced Machine Type operator before performing any unfamiliar operations. Above all, your safety should come first!

Always wear safety glasses when oper-ating this machine. Failure to comply may result in serious personal injury.

DO NOT investigate problems or adjust the machine while it is running. Wait until the machine is turned OFF, unplugged and all working parts have come to a complete stop before proceeding!

READ and understand this entire instruc-tion manual before using this machine. Serious personal injury may occur if safety and operational information is not understood and followed. DO NOT risk your safety by not reading!

OperationBefore making cuts to the workpiece, it is important that all safety precautions and bandsaw adjustments are addressed.

For basic cutting operations, do these steps:

1. Select and install the required blade (refer to Blade Selection on Page 24).

2. Select the required cutting speed (refer to Blade Speed on Page 23).

3. Raise and lock the headstock, so the blade is approximately 3" from the workpiece, and open the vise to accept the workpiece.

Note: NEVER let the saw blade rest on the workpiece without the saw running. Otherwise, you will permanently damage the saw blade!

4. Insert the workpiece into the vise, so the blade will contact the flattest part of the workpiece first, and clamp the workpiece in the vise.

-22-


PER

ATIO

NS

5. Adjust the cast iron stop for duplicate cuts and install the ejector chute if required.

6. Loosen the headstock lock lever (Figure 24), and swivel the headstock to the needed angle of cut, and lock the lever in place.

7. Set the blade guide so the guides hold the blade close to the workpiece, and the blade will not twist with a cutting load (refer to Blade Guides on Page 19 for detailed instructions).

8. Open the feed ON/OFF valve and turn the feed rate knob so the feed rate is correct, based on your observations of the blade chip characteristics. Refer to Feed Rate on Page 25 for detailed instructions.

Note: When the cut is complete, the ON/OFF switch push lever will shut OFF the bandsaw.

Figure 24. Headstock swivel system.

Lock Lever

-23-


PERATIO

NS

Blade SpeedThe Model M1013 has these three blade speeds: 80, 120, and 200 FPM.

To change blade speeds, do these steps:


2. Determine the best speed for your cut. The table in Figure 25 is provided as a basic guideline. Material thickness and the type of blade used will factor into FPM selection.

3. Slacken the V-belt (refer to the Pulley Cover subsection on Page 17 for detailed instructions).

4. Position the V-belt on the pulleys for the desired FPM (feet per minute), as illustrated in Figure 25.

5. Correctly tension the V-belt, then close and secure the pulley cover before beginning operation.

Figure 25. Blade cutting speed chart.

80 FPM

120 FPM

200 FPM

Speed at60Hz

WheelPulley

MotorPulley

Tool Steel 90 Stainless Steel 90 Alloy Steel 90 Bearing Bronze 90 High Carbon Steel 135 Medium Carbon Steel 135,195 Hard Brass 195 Hard Bronze 195 Low Carbon Steel 195 Soft Brass 195 Copper 255 Aluminum 255 Plastics 255

Speed in FPM

WorkpieceMaterial

Note: These suggested blade speeds are an average for both High Carbon Blades and Bimetal Blades. Refer to your saw blade manufacturer for exact speeds.

Note: FPM = Feet Per Minute.

-24-


PER

ATIO

NS

Blade SelectionThe chart below is a basic starting point for choosing blade type based on teeth per inch (TPI) for variable tooth pitch blades and for standard raker type bimetal blades/HSS blades. However, for exact specifications of bandsaw blades, contact the blade manufacturer.

Here are some general rules of thumb with respect to bandsaw blade use.

• Atleastthreeteethmustcontactthemetalat any phase of the cut. Otherwise, the teeth can load up with metal, fracture, and break off. If the TPI is too high, the teeth can load up with material and overheat, damaging the blade.

• Forafasterbutroughercut,useabladewith a lower TPI and a higher feed rate.

• Foraslowerbutsmoothercut,use a blade with more TPI and a lower feed rate.

To select the correct blade TPI, do these steps:

1. Measure the material thickness. This measurement is the length of cut taken from where the tooth enters the workpiece, sweeps through, and exits the workpiece.

2. Refer to the "Material Thickness" row of the blade selection chart in Figure 26, and read across to find the workpiece thickness you need to cut.

3. Refer to the "Shape" of metal and "Material Type" columns, and find the shape and material to be cut.

4. In the applicable row, read across to the right and find the box where the row and column intersect. Listed in the box is the minimum TPI recommended for the variable tooth pitch blades, and the TPI for bimetal raker blades in parentheses.

CopperAlloy

229~482(70) (147)

203~213(62) (65)

85-203(26) (62)

220(67)

220~534(67) (163)

203(62)

85(26)

321(98)

180~220(54) (67)

95~213(29) (65)

242(75)

65~85(20) (26)

180~220(54) (67)

75~118(25) (36)

246(75)

108~225(33) (75)

196~354(60) (108)

203(62)

111~321(34) (98)

150~203(46) (62)

AluminumAlloy

ThinTube

AngleSteel

CarbonSteel

Speed FPM(M/Min)

Speed FPM(M/Min)

Speed FPM(M/Min)

Speed FPM(M/Min)Material

TOOTH SELECTION

CUTTING SPEED RATE RECOMMENDATION

Material Material Material

Tool Steel

Mold SteelHigh-SpeedTool Steel

AlloySteel

WaterHardenedTool Steel

StainlessSteel

CR StainlessSteel

Free MachiningStainless Steel

GrayCast Iron

DuctileAusteniticCast Iron

MalleableCast Iron

Plastics

Cold-WorkTool Steel

Hot-WorkTool Steel

Oil-HardenedTool Steel

50

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 192½ 3½

75 100 150 200 250 300 350 4002/3

2/32/3 1.4/2.5

1.4/2.51.5/.8

1.5/.83/4

3/43/4

4/64/6

5/8450mm

inch

Figure 26. Blade selection chart.

-25-


PERATIO

NS

Feed RateThe speed at which the saw blade will cut through a workpiece is controlled by blade type and feed rate.

The feed rate is controlled by the valve lever and feed rate dial on the hydraulic cylinder shown in Figure 27.

Turning the valve lever in-line with the piping, as shown in the Figure 28, opens it up, which allows the fluid to circulate and allows the head to move. Turning the valve lever sideways or perpendicular to the piping closes it, which locks the headstock in place.

The feed rate dial controls the amount of fluid that circulates around the hydraulic cylinder, which in turn, controls the speed that it moves.

To set the feed rate, do these steps:

1. Raise the headstock and turn the valve lever sideways (horizontally).

2. Clamp the workpiece in the table vise.

3. Move the headstock and blade a few inches above the workpiece.

4. With the correct saw blade installed and blade speed selected, turn the saw ON.

5. Slowly rotate the feed rate dial to a conservative feed rate until the saw begins to cut the workpiece.

6. Observe the chips that exit the cut, and increase or decrease the feed rate according to the chip characteristics (see Figure 28).

Figure 27. Feed rate dial and lever.

Feed RateDial

Valve Lever

Figure 28. Reading chip characteristics.

Chips are silvery, thin, small, or powdery: Reduce cutting speed or increase feed rate.

Chips are large, curled, blue or brown, or smoking: Reduce speed or decrease feed rate.

Chips are width of tooth, thin and curled, and silvery: Optimum speed and feed rate.

-26-

M1013 Owner's Manual (Mfg. Since 6/09)M

AIN

TEN

AN

CE

MAINTENANCE

Keeping metal chips away from bandsaw mechanisms is important to ensure that your bandsaw lasts a long time. Use a shop vacuum or brush-off metal chips frequently.

Cleaning

Regular periodic maintenance on your machine will ensure its optimum performance. Make a habit of inspecting your machine each time you use it.

Check for the following conditions and repair or replace when necessary:

• Loose mounting bolts.• Missing or leaking rubber toggle switch boots.• Worn or damaged cords, switches, or plugs.• Damaged V-belt.• Any other condition that could hamper the safe

operation of this machine.

General

MAKE SURE that your machine is unplugged during all maintenance pro-cedures! If this warning is ignored, seri-ous personal injury may occur.

The gearbox and all bearings are sealed and permanently lubricated and no scheduled lubrication is needed. However, you must periodically lubricate adjustment locations and bare metal surfaces. Refer to Figures 29—30 for lubrication points.

Lubricate the following areas listed below:

A. Blade Tension Mechanism: Open the main blade guard, and drop a few drops of oil on the tension knob lead screw.

B. Blade and Guides: Drop a few drops of light machine oil on the blade and the blade guides daily.

C. Gear Box: Is packed with grease and should only be changed if you suspect contamination.

D. Table and Machined Surfaces: Keep bare metal surfaces rust-free with regular applications of products like SLIPIT®. For long term storage you may want to consider products like Boeshield T-9™.

E. Vise Lead Screw: Drop a few drops of light machine oil on the vise lead screw weekly.

Lubrication

Figure 29. Lubrication points.

A

Figure 30. Lubrication points.

B

D

CD

E

-27-

M1013 Owner's Manual (Mfg. Since 6/09)SERVICE

SERVICE

This section covers the most common service adjustments or procedures that may need to be made during the life of your machine.

If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: [email protected].

General

MAKE SURE that your machine is unplugged during all service proce-dures! If this warning is ignored, seri-ous personal injury may occur.

Blade ChangeChange the blade when it becomes dull, damaged, or when you are using materials that require a blade of a certain type or tooth count.

To change the bandsaw blade, do these steps:


2. Hold the headstock, un-attach the feed cylinder by removing the cap screw, then raise the headstock to the full vertical position (see Figure 31).

3. Push the safety stop in, use a screwdriver to remove the upper and lower blade guide guards, and loosen the blade guides (see Figure 32).

Figure 31. Feed cylinder cap screw.

Feed CylinderCap Screw

Figure 32. Blade guide guards and fasteners.

Safety Stop

Blade Guide Guards

Guide Bolt

Guide Knob

-28-


RVIC

E

4. Loosen the tension knob and slip the blade off of the wheels.

5. Install the new blade through both blade guide bearings and around the bottom wheel (see the example in Figure 33).

6. Hold the blade around the bottom wheel with one hand and slip it around the top wheel with the other hand, keeping the blade between the blade guide bearings.

Note: It is sometimes possible to flip the blade inside out, in which case the blade will be installed in the wrong direction. Check to make sure the blade teeth are facing toward the workpiece after mounting on the bandsaw. Some blades will have a directional arrow as a guide.

7. When the blade is around both wheels, adjust the position so the back of the blade is against the shoulder of the wheels.

8. Tighten the tension knob as tight as necessary so the blade will not slip on the wheels during start up.

9. Spin the wheel by hand until the blade resumes the previous tracking.

—If the tracking needs to be adjusted, complete the instructions in the Blade Tracking procedure in the next section.

10. Properly adjust the blade tension (Page 18) and the guide bearings (Page 19).

Figure 33. Typical blade installation.

-29-


Blade TrackingThe blade tracking has been properly set at the factory. The tracking will rarely need to be adjusted if the bandsaw is used properly.

To adjust the blade tracking on the bandsaw, do these steps:


2. Raise the headstock and lock it in place by pushing in the safety stop knob.

3. Remove both blade guide assemblies.

4. Open the wheel access cover.

5. Loosen, but do not remove the lower cap screw in the blade wheel tilting mechanism (Figure 34).

6. Adjust the tracking set screw with a 4mm hex wrench, as shown in Figure 34, then tighten the cap screw loosened in Step 5.

—Tightening the set screw will move the blade closer to the shoulder of the wheel.

—Loosening the set screw will move the blade away from the shoulder.

7. Tension the blade.

8. Spin the wheel by hand and observe how the blade tracks on the wheel.

—If the blade tracks along the shoulder of the wheel

(without rubbing), the blade is tracking properly and this adjustment is completed.

—If the blade drifts away from the shoulder of the wheel or hits the shoulder, repeat Steps 5-8.

9. Replace the blade guard and blade guide assemblies.

10. Adjust the blade guides as needed. Refer to Blade Guides on Page 19.

Figure 34. Tracking adjustment controls.

Hex Bolts

BladeTensionKnob

4mm Set Screw

-30-


RVIC

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These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this diagram carefully. If you notice differences between your machine and these wiring diagrams, call Woodstock International Technical Support at (360) 734-3482.

1. SHOCKHAZARD. Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

2. QUALIFIEDELECTRICIAN. Due to the inherent hazards of electricity, only a qualified electrician should perform wiring tasks on this machine. If you are not a qualified electrician, get help from one before attempting any kind of wiring job.

3. WIRECONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

4. WIRE/COMPONENTDAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before completing the task.

5. MOTORWIRING. The motor wiring shown in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.

6. MODIFICATIONS. Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire.

7. CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to five minutes after being disconnected from the power source. To avoid being shocked, wait at least this long before working on these components.

8. ELECTRICALREQUIREMENTS. You MUST follow the electrical requirements at the beginning of this manual when connecting your machine to a power source.

9. EXPERIENCINGDIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (360) 734-3482.

Electrical Safety Instructions

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.shopfox.biz.

BLACK

WHITE

GREEN

RED

BLUE

BROWN

GRAY

ORANGE

YELLOWYELLOWGREENPURPLE

PINK

LIGHTBLUEBLUEWHITETUR-QUOISE

WIRING DIAGRAM COLOR KEY

-31-




Capacitor

Motor

Red Black

Gray Yellow

White

Green

Black

Load

Neu

tral

Gro

un

d

110V Power Supply

White Black

3 = Red

1 = Black

4 = Gray

2 = Yellow


110V Connection

Gre

en



Motor

Red Black

Gray Yellow

White

Green

Black

Load

Neu

tral

Gro

un

d

110V Power Supply

White Black

3 = Red

1 = Black

4 =

2 =


Gre

en



Capacitor

Motor

ON/OFF Toggle Switch

Black

Yellow

White

Green

Black

Load

Neu

tral

Gro

un

d

220V Power Supply

White Black

3 = Red

1 = Black

4 = Gray

2 = Yellow


220V Connection

Gre

en


Motor

White

Green

Black

Load

Neu

tral

Gro

un

d

White Black

3 = Red

1 = Black

4 =


Gre

en

Red

Gray

ON/OFF Toggle Switch

Capacitor Capacitor

STOPRead

Page 30

Before Wiring

Wiring Diagram

wiring diagram

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TroubleshootingThis section covers the most common problems and corrections with this type of machine. WARNING! DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop!

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTIONMachine does not start or a breaker trips.

1. Plug/receptacle is at fault or wired incorrectly.

2. Start capacitor is at fault.3. Wall fuse/circuit breaker is blown/

tripped.4. Motor connection wired incorrect-

ly.5. Power supply is at fault/switched

OFF.

6. Motor ON/OFF switch is at fault.7. Wiring is open/has high resistance. 8. Motor is at fault.

1. Test for good contacts; correct the wiring.

2. Test/replace if faulty.3. Ensure correct size for machine load; replace weak

breaker.4. Correct motor wiring connections.

5. Ensure hot lines have correct voltage on all legs and main power supply is switched ON.

6. Replace faulty ON/OFF switch.7. Check for broken wires or disconnected/corroded

connections, and repair/replace as necessary. 8. Test/repair/replace.

Machine stalls or is under-powered.

1. Wrong blade for the workpiece material.

2. Wrong workpiece material.

3. Feed rate/cutting speed too fast for task.

4. Blade is slipping on wheels.5. Low power supply voltage.6. Motor bearings are at fault.

7. Plug/receptacle is at fault.8. Motor connection is wired incor-

rectly.9. Motor has overheated.10. Motor is at fault.

1. Use blade with correct properties for your type of cutting.

2. Use metal with correct properties for your type of cutting.

3. Decrease feed rate/cutting speed.

4. Adjust blade tracking and tension.5. Ensure hot lines have correct voltage on all legs.6. Test by rotating shaft; rotational grinding/loose

shaft requires bearing replacement.7. Test for good contacts; correct the wiring.8. Correct motor wiring connections.

9. Clean off motor, let cool, and reduce workload.10. Test/repair/replace.

Machine has vibration or noisy operation.

1. Motor fan is rubbing on fan cover.

2. Blade is at fault.3. Gearbox is at fault.4. Wrong blade & too slow of speed.

1. Replace dented fan cover; replace loose/damaged fan.

2. Replace/resharpen blade.3. Rebuild gearbox for bad gear(s)/bearing(s).4. Change blade and or speed.

Machine is loud when cut-ting or bogs down in the cut.

1. Excessive feed rate.

2. The blade TPI is too great, or the material is too coarse.

1. Refer to Feed Rate on Page 25, or Blade Speed on Page 23, and adjust as required.

2. Refer to Blade Selection on Page 24 and adjust as required.

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M1013 Owner's Manual (Mfg. Since 6/09)PA

RTS

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTIONBlades break often. 1. Blade is not tensioned correctly.

2. The workpiece is loose in the vise.

3. The feed or cut speed is wrong.

4. The blade TPI is too great, or the material is too coarse.

5. The blade is rubbing on the wheel flange.

6. The bandsaw is being started with the blade resting on the workpiece.

7. The guide bearings are misaligned, or the blade is rubbing on the wheel flange.

8. The blade is too thick, or the blades are of low quality.

1. Check to see that blade is not excessively tight or too loose.

2. Clamp the workpiece tighter, or use a jig to hold the workpiece.

3. Refer to Feed Rate on Page 25, or Blade Speed on Page 23, and adjust as required.

4. Refer to Blade Selection on Page 24 and adjust as required.

5. Refer to Blade Tracking on Page 29, and adjust as required.

6. Start bandsaw and then slowly lower the headstock by setting the feed rate.

7. Refer to Blade Tracking on Page 29, or Blade Guides on Page 19 and adjust as required.

8. Use a higher quality blade.

Blade dulls prematurely. 1. The cutting speed is too fast.

2. The blade TPI is too coarse.

3. The blade feed pressure is too light.

4. The workpiece has hard spots, welds, or scale is on the material.

5. The blade is twisted.6. The blade is slipping on the

wheels.

1. Refer to Blade Speed on Page 23, and adjust as required.

2. Refer to Blade Selection on Page 24, and adjust as required.

3. Refer to Feed Rate on Page 25, and adjust as required.

4. Increase the feed pressure, and reduce the cutting speed.

5. Replace the blade.6. Refer to Blade Tension on Page 18, and adjust as

required.

Blade wears on one side. 1. The blade guides are worn or mis-adjusted.

2. The blade guide slide bracket is loose.

3. The wheels are out of alignment.

1. Refer to Blade Guides on Page 19 and replace or adjust.

2. Tighten the blade guide bracket.

3. Refer to Blade Tracking on Page 29, and adjust as required.

Teeth are ripping from the blade.

1. The feed pressure is too heavy and the blade speed is too slow; or the blade TPI is too coarse for the workpiece.

2. The workpiece is vibrating in the vise.

3. The blade gullets are loading up with chips.

1. Refer to Blade Selection on Page 24 and decrease the feed pressure. Refer to Feed Rate on Page 25, and adjust as required.

2. Re-clamp the workpiece in the vise, and use a jig if required.

3. Use a coarser-tooth blade.

-34-


RTS

PARTSMotor & Feed Rate Control

6

4

5

2317

27

30

2021

22A

25

2926A

28

32

14

16

2

18

19 31

15

1

3

9

8

1213

10

11

39

41

40A

71-2

1-1

1-3

1-4

43A

24A

5-1

-35-


RTS

Motor & Feed Rate Control Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION1 XM1013001 MOTOR 1/2HP 110/220V 1PH 17 XPN08 HEX NUT 3/8-161-1 XM1013001-1 MOTOR FAN COVER 18 XM1013018 BRACKET1-2 XM1013001-2 MOTOR FAN 19 XM1013019 HANDLE1-3 XM1013001-3 CAPACITOR COVER 20 XPCAP97 CAP SCREW 1/2-12 X 2-1/21-4 XPC200 S CAPACITOR 200M 125V 21 XPN13 HEX NUT 1/2-132 XM1013002 MOTOR PULLEY 22A XM1013022A SPECIAL BOLT 3/8"-16 X 1 3/4"3 XPK12M KEY 5 X 5 X 30 23 XM1013023 BUSHING 19 X 17 X 74 XPSS17 SET SCREW 5/16-18 X 5/16 24A XM1013024A SWITCH BASE V2.10.065 XPHTEK11 KNOB BOLT 1/4-20 X 5/8 25 XPS06 PHLP HD SCR 10-24 X 3/85-1 XPW06 FLAT WASHER 1/4 26A XM1013026A SWITCH BOX V2.08.066 XM1013006 BELT COVER 27 XM1013027 SUPPORT ROD7 XPB19 HEX BOLT 1/4-20 X 1/2 28 XPW03 FLAT WASHER #108 XM1013008 MOTOR CABLE 29 XPS06 PHLP HD SCR 10-24 X 3/89 XM1013009 POWER CABLE 30 XM1013030 CYLINDER ASSEMBLY10 XPB03 HEX BOLT 5/16-18 X 1 31 XPSS04 SET SCREW 1/4-20 X 5/1611 XPB07 HEX BOLT 5/16-18 x 3/4 32 XM1013032 PIVOTING ROD12 XPW07 FLAT WASHER 5/16 39 XPCAP05 CAP SCREW 1/4-20 X 3/413 XM1013013 PIVOT 40A XM1013040A CYLINDER UPPER SUPPORT V2.10.0614 XM1013014 KNOB BOLT 1/4-20 X 5/8 41 XPLW01 LOCK WASHER 5/1615 XM1013015 SPECIAL PIN 10 X 38.5 MM 43A XM1013043A SPECIAL CAP SCREW V2.10.0616 XPB58 HEX BOLT 3/8-16 X 2

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RTS

Saw Assembly

160

126

151

164

126

141

130

131

163

162A

161

128

116

153

159

154

121156 152

150

127

147

126

121120

119118

129

110

116

117

115

112114 113

102

123 100

124

109110

111

107

104

105

115

148

144

121

145A

140139138

132137

134 137

136

135

See

See Page 40

See Page 40

See Page 40See Page 40

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Saw Assembly Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION100 XM1013100 BODY FRAME 132 XPN02 HEX NUT 5/16-18102 XPB41 HEX BOLT 1/2-12 X 1-1/2 134 XM1013134 MOTOR MOUNT PLATE104 XM1013104 GEAR BOX GASKET 135 XM1013135 KNOB BOLT 5/16-18 X 1-3/4105 XM1013105 PLATE 136 XPB07 HEX BOLT 5/16-18 x 3/4107 XPVA23 V-BELT A-23 137 XPW07 FLAT WASHER 5/16109 XM1013109 PULLEY 138 XPN08 HEX NUT 3/8-16110 XM1013110 BEARING COVER 139 XM1013139 SWITCH CUT OFF TIP111 XM1013111 OIL SEAL 140 XPCAP04 CAP SCREW 1/4-20 X 1/2112 XPS24 PHLP HD SCR 8-32 X 3/8 141 XPB24 HEX BOLT 3/8-16 X 1-1/4113 XPB03 HEX BOLT 5/16-18 X 1 144 XM1013144 RIGHT SAFETY GUARD (OPTION)114 XPB07 HEX BOLT 5/16-18 x 3/4 145A XM1013145A STOP BOLT 3/8-16 X 1 V2.10.06115 XPB02 HEX BOLT 1/4-20 X 5/8 147 XPK23M KEY 5 X 5 X 25116 XM1013116 BLADE TENSION SLIDING GUIDE 148 XM1013148 FRONT BLADE WHEEL117 XPW07 FLAT WASHER 5/16 150 XPR05M EXT RETAINING RING 15MM118 XM1013118 SHAFT BLOCK 151 XPSS17 SET SCREW 5/16-18 X 5/16119 XM1013119 COMPRESSION SPRING 152 XPW07 FLAT WASHER 5/16120 XM1013120 BLADE TENSION KNOB 153 XPB07 HEX BOLT 5/16-18 x 3/4121 XPW02 FLAT WASHER 3/8 154 XM1013154 BLADE 1/2" X 0.025" X 64-1/2"123 XM1013123 BLADE TENSION SLIDING PLATE 156 XM1013156 KNOB BOLT 3/8-16 X 1-1/4124 XPSS38 SET SCREW 5/16-18 X 5/8 159 XM1013159 LEFT SAFETY GUARD126 XPS08M PHLP HD SCR M5-.8 X 12 160 XM1013160 KNOB BOLT 1/4"-20 X 5/8"127 XM1013127 BUSHING 161 XPW06 FLAT WASHER 1/4128 XPCAP05 CAP SCREW 1/4-20 X 3/4 162A XM1013162A PLASTIC SAFETY COVER V2.08.06129 XPN05 HEX NUT 1/4-20 163 XPS06 PHLP HD SCR 10-24 X 3/8130 XM1013130 WIRE CLAMP 164 XPSS17M SET SCREW M8-1.25 X 6131 XPS06 PHLP HD SCR 10-24 X 3/8

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Stand Assembly

213

221 220

222

212

216 217

215

218

211

214

209

208

210

219 229A

228A

223A

200

203

225 226

227

204 202

218-1

218-1

230

231 232A

233A 234 235

236

338

214-6

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Stand Assembly Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION200 XM1013200 BASE 220 XM1013220 PLATE202 XPB26M HEX BOLT M8-1.25 X 30 221 XPCAP30 CAP SCREW 5/16-18 X 1/2203 XPLW04M LOCK WASHER 8MM 222 XPS04 PHLP HD SCR 1/4-20 X 1/2204 XM1013204 SCALE 223A XM1013223A BRACKET W/NUT V2.01.08208 XM1013208 EJECTOR PLATE 225 XPSS03 SET SCREW 1/4-20 X 3/8209 XPSS17 SET SCREW 5/16-18 X 5/16 226 XM1013226 BUSHING210 XM1013210 DISTANCE SET BRACKET 227 XPLW01 LOCK WASHER 5/16211 XM1013211 STOCK STOP ROD 1/2" 228A XM1013228A ACME SCREW V2.01.08212 XPW01M FLAT WASHER 8MM 229A XM1013229A VISE BASE V2.01.08213 XPB03M HEX BOLT M8-1.25 X 16 230 XPW07 FLAT WASHER 5/16214 XM1013214 DELUXE STAND ASSEMBLY 231 XPCAP69 CAP SCREW 5/16-18 X 1/4214-6 XM1013214-6 SHOP FOX LOGO 2-5/16" X 5" 232A XM1013232A VICE HALF V2.01.08215 XM1013215 RUBBER FOOT 233A XM1013233A WALL PLATE V2.01.08216 XM1013216 WHEEL ROD 234 XPW07 FLAT WASHER 5/16217 XM1013217 COTTER PIN 1/8 X 1 235 XPB07 HEX BOLT 5/16-18 x 3/4218 XM1013218 WHEEL 236 XPCAP08 CAP SCREW 5/16-18 X 1-1/2218-1 XPW27MM FLAT WASHER 17MM 338 XM1013338 STRIPE FOR STAND 6" X 4'219 XM1013219 HANDWHEEL ASSEMBLY

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Guides & Shafts

312

310

309

309

307

305

308

306

327

333 334

324

330

331

326

327

322 323

329

318

335

332

317

319

313

309

323

326

327

327

324

322 335

318 317

315 316

334 333

303V2

304

302V2

301V2

339

340

300V2

339

guides and shafts

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Guides & Shafts Parts ListREF PART # DESCRIPTION REF PART # DESCRIPTION300V2 XM1013300V2 REAR BLADE WHEEL V2.06.09 318 XPLW04 LOCK WASHER 3/8301V2 XM1013301V2 BUSHING V2.06.09 319 XM1013319 WORM GEAR SHAFT302V2 XM1013302V2 BLADE WHEEL SHAFT V2.06.09 322 XM1013322 SPECIAL PIN 10 X 40MM303V2 XM1013303V2 AXLE BLOCK V2.06.09 323 XM1013323 GUIDE ECCENTRIC304 XPRP39M ROLL PIN 4 X 20 324 XM1013324 GUIDE SHAFT305 XM1013305 WORM GEAR 326 XPR01M EXT RETAINING RING 10MM306 XPRP20M ROLL PIN 4 X 22 327 XP6000-OPEN BALL BEARING 6000 OPEN307 XM1013307 TRANSMISSION WHEEL SHAFT 329 XM1013329 RIGHT ADJUSTABLE BRACKET308 XPK23M KEY 5 X 5 X 25 330 XM1013330 STOP PLATE309 XP6202-OPEN BALL BEARING 6202 OPEN 331 XPFH03 FLAT HD SCR 1/4-20 X 1/2310 XM1013310 BUSHING 332 XM1013332 REAR GUIDE CASTING312 XM1013312 SEAL 333 XPB03 HEX BOLT 5/16-18 X 1313 XM1013313 BUSHING 334 XPLW01 LOCK WASHER 5/16315 XM1013315 LEFT ADJUSTABLE BRACKET 335 XPW07 FLAT WASHER 5/16316 XM1013316 FRONT GUIDE CASTING 339 XP6202ZZ BALL BEARING 6202 ZZ317 XPN08 HEX NUT 3/8-16 340 XM1013340 BUSHING

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Machine Labels

Safety labels warn about machine hazards and how to prevent machine damage or injury. The owner of this machine MUST maintain the original location and readability of all labels on this machine. If any label is removed or becomes unreadable, REPLACE that label before allowing the machine to enter service again. Contact Woodstock International, Inc. at (360) 734-3482 or www.shopfoxtools.com to order new labels.

400

401402 403

404405

406

407

408

405

REF PART # DESCRIPTION REF PART # DESCRIPTION400 XM1013400 MACHINE ID LABEL 405 XLABEL-04 ELECTRICITY LABEL401 XM1013401 SAFETY GLASSES LABEL 406 XPPAINT-1 SHOPFOX WHITE TOUCH-UP PAINT402 XM1013402 DISCONNECT POWER LABEL 407 XM1013123-1 BLADE TENSION LABEL403 XM1013403 AMPUTATION HAZARD LABEL 408 XLABEL-12 READ MANUAL LABEL404 XPPAINT-7 SHOPFOX BLACK TOUCH-UP PAINT

M1013 Owner's Manual (Mfg. Since 6/09)

tape along edges--please do not staple

Fold along dotted lIne

Fold along dotted lIne

Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309

placestampHere

WARRANTYWoodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred.

Woodstock International, Inc. will repair or replace, at its expense and at its option, the Shop Fox machine or machine part, which in normal use has proven to be defective, provided that the original owner returns the product prepaid to a Shop Fox factory service center with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product.

This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under this warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.

Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards. We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products.

WARRANTY

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Woodstock International, Inc. carries thousands of products designed to meet the needs of today's woodworkers and metalworkers.

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